CN103834105A - 一种耐压阻燃等规聚丙烯电容器金属化薄膜及其制备方法 - Google Patents

一种耐压阻燃等规聚丙烯电容器金属化薄膜及其制备方法 Download PDF

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CN103834105A
CN103834105A CN201410075407.0A CN201410075407A CN103834105A CN 103834105 A CN103834105 A CN 103834105A CN 201410075407 A CN201410075407 A CN 201410075407A CN 103834105 A CN103834105 A CN 103834105A
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汤广顺
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Abstract

本发明公开了一种耐压阻燃等规聚丙烯电容器金属化薄膜,其特征在于,由下列重量份的原料制成:等规聚丙烯200、聚己内酯2-3、聚乳酸4-6、氧化锌1-2、硬脂酸1-2、防老剂40101-2、4-甲基愈创木酚1-2、丁基萘磺酸钠1-2、对苯二酚1-2、邻苯二甲酸二辛脂10-15、KH-560硅烷偶联剂1-2、助剂5-6;本发明通过过滤,去除原料中的杂质,使原料性能好,降低了薄膜的报废率,不易破裂;采用电晕处理,提高了薄膜的耐压强度,阻燃,防止击穿,同时具有热封强度高、热封性能好的特点,使用寿命长。

Description

一种耐压阻燃等规聚丙烯电容器金属化薄膜及其制备方法
技术领域
本发明涉及电容器制造领域,特别是一种耐压阻燃等规聚丙烯电容器金属化薄膜及其制备方法。
背景技术
电容器用双向拉伸聚丙烯薄膜具有较高的机械性能和电气性能,与普通型薄膜制得的电容器相比,用聚丙烯薄膜制得的电容器以其热收缩率低、性能稳定、耐高温、阻燃、耐高压,防止击穿等显著优点,使得聚丙烯薄膜制得的电容器的使用范围越来越广。电容芯子是电容器的心脏,因此电容器制造芯子材质必须具有耐高频,耐高温,耐高压,能承受大电流冲击的一种高分子聚丙烯膜作介质,才能保证整机长期稳定地工作。
发明内容
本发明的目的是提供一种耐压阻燃等规聚丙烯电容器金属化薄膜及其制备方法。
为了实现本发明的目的,本发明通过以下方案实施:
一种耐压阻燃等规聚丙烯电容器金属化薄膜,由下列重量份的原料制成:等规聚丙烯200、聚己内酯2-3、聚乳酸4-6、氧化锌1-2、硬脂酸1-2、防老剂4010 1-2、4-甲基愈创木酚1-2、丁基萘磺酸钠1-2、对苯二酚1-2、邻苯二甲酸二辛脂10-15、KH-560硅烷偶联剂1-2、助剂5-6;
所述助剂由下列重量份的原料制成:茂金属线性低密度聚乙烯12-15、钙锌稳定剂2-3、氰尿酸锌1-2、2-乙基己基二苯基磷酸酯5-6、椴木灰烬1-2、纳米玉石粉0.3-0.4、亚磷酸酯8-10、聚异丁烯2-3、、玫瑰精油0.1-0.2;制备方法是将茂金属线性低密度聚乙烯加热至熔融状态,然后,加入纳米玉石粉、椴木灰烬、搅拌10-15分钟,最后加入其它成分,搅拌分散均匀,冷却,造粒,即得。
本发明所述耐压阻燃等规聚丙烯电容器金属化薄膜,由以下具体步骤制成:
(1)将等规聚丙烯、聚己内酯、聚乳酸、氧化锌、硬脂酸、防老剂4010加热熔融,再加入助剂以及其余剩余成分充分搅拌,送入挤出机熔融、过滤,然后再通过挤出机挤出片状熔体,过滤>1200目,所述挤出机的温度为220-260℃;
(2)将步骤(1)制成的片状熔体通过激冷辊及风淋室冷却定型后制得铸片,依次进行纵向拉伸、横向拉伸、粗化面电晕处理;
(3)收卷、第一次时效处理、第二次时效处理;
(4)真空蒸发金属化膜,粗化面形成金属化层。
本发明的有益效果为:本发明通过过滤,去除原料中的杂质,使原料性能好,降低了薄膜的报废率,不易破裂;采用电晕处理,提高了薄膜的耐压强度,阻燃,防止击穿,同时具有热封强度高、热封性能好的特点,使用寿命长。
具体实施方式
下面通过具体实例对本发明进行详细说明。
一种耐压阻燃等规聚丙烯电容器金属化薄膜,由下列重量份(公斤)的原料制成:等规聚丙烯200、聚己内酯2、聚乳酸4、氧化锌1、硬脂酸1、防老剂4010 1、4-甲基愈创木酚1、丁基萘磺酸钠1、对苯二酚1、邻苯二甲酸二辛脂10、KH-560硅烷偶联剂1、助剂5;
所述助剂由下列重量份(公斤)的原料制成:茂金属线性低密度聚乙烯12、钙锌稳定剂2、氰尿酸锌1、2-乙基己基二苯基磷酸酯5、椴木灰烬2、纳米玉石粉0.3、亚磷酸酯8、聚异丁烯2、玫瑰精油0.1;制备方法是将茂金属线性低密度聚乙烯加热至熔融状态,然后,加入纳米玉石粉、椴木灰烬、搅拌10-15分钟,最后加入其它成分,搅拌分散均匀,冷却,造粒,即得。
本发明所述耐压阻燃等规聚丙烯电容器金属化薄膜,由以下具体步骤制成:
(1)将等规聚丙烯、聚己内酯、聚乳酸、氧化锌、硬脂酸、防老剂4010加热熔融,再加入助剂以及其余剩余成分充分搅拌,送入挤出机熔融、过滤,然后再通过挤出机挤出片状熔体,过滤>1200目,所述挤出机的温度为220-260℃;
(2)将步骤(1)制成的片状熔体通过激冷辊及风淋室冷却定型后制得铸片,依次进行纵向拉伸、横向拉伸、粗化面电晕处理;
(3)收卷、第一次时效处理、第二次时效处理;
(4)真空蒸发金属化膜,粗化面形成金属化层。
本发明实施例的金属化薄膜的技术指标如下 :
(1)横向收缩率≤ 0.2%、纵向收缩率≤ 2.5% 
(2)横向拉伸强度≥ 14Mpa、纵向拉伸强度≥ 16Mpa ;
(3)最小击穿电压 600Vv/um 。

Claims (2)

1.一种耐压阻燃等规聚丙烯电容器金属化薄膜,其特征在于,由下列重量份的原料制成:等规聚丙烯200、聚己内酯2-3、聚乳酸4-6、氧化锌1-2、硬脂酸1-2、防老剂4010 1-2、4-甲基愈创木酚1-2、丁基萘磺酸钠1-2、对苯二酚1-2、邻苯二甲酸二辛脂10-15、KH-560硅烷偶联剂1-2、助剂5-6;
所述助剂由下列重量份的原料制成:茂金属线性低密度聚乙烯12-15、钙锌稳定剂2-3、氰尿酸锌1-2、2-乙基己基二苯基磷酸酯5-6、椴木灰烬1-2、纳米玉石粉0.3-0.4、亚磷酸酯8-10、聚异丁烯2-3、、玫瑰精油0.1-0.2;制备方法是将茂金属线性低密度聚乙烯加热至熔融状态,然后,加入纳米玉石粉、椴木灰烬、搅拌10-15分钟,最后加入其它成分,搅拌分散均匀,冷却,造粒,即得。
2.根据权利要求1所述耐压阻燃等规聚丙烯电容器金属化薄膜,其特征在于,由以下具体步骤制成:
(1)将等规聚丙烯、聚己内酯、聚乳酸、氧化锌、硬脂酸、防老剂4010加热熔融,再加入助剂以及其余剩余成分充分搅拌,送入挤出机熔融、过滤,然后再通过挤出机挤出片状熔体,过滤>1200目,所述挤出机的温度为220-260℃;
(2)将步骤(1)制成的片状熔体通过激冷辊及风淋室冷却定型后制得铸片,依次进行纵向拉伸、横向拉伸、粗化面电晕处理;
(3)收卷、第一次时效处理、第二次时效处理;
(4)真空蒸发金属化膜,粗化面形成金属化层。
CN201410075407.0A 2014-03-04 2014-03-04 一种耐压阻燃等规聚丙烯电容器金属化薄膜及其制备方法 Active CN103834105B (zh)

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP2028219A1 (en) * 2007-08-24 2009-02-25 Total Petrochemicals Research Feluy Resin compositions comprising polyolefins, poly(hydroxy carboxylic acid) and nanoclays.
CN101759863A (zh) * 2010-01-27 2010-06-30 江阴宝柏包装有限公司 一种三段式可降解塑料复合软包装薄膜的制备方法
US20120238682A1 (en) * 2009-10-22 2012-09-20 Lg Chem, Ltd. Clay-reinforced poly(lactic acid)-polyolefin alloy composition
CN102952327A (zh) * 2011-08-25 2013-03-06 上海杰事杰新材料(集团)股份有限公司 一种树脂复合材料、制备方法及其应用
CN102993561A (zh) * 2012-10-22 2013-03-27 江苏晨电太阳能光电科技有限公司 一种阻燃聚丙烯电缆导管

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP2028219A1 (en) * 2007-08-24 2009-02-25 Total Petrochemicals Research Feluy Resin compositions comprising polyolefins, poly(hydroxy carboxylic acid) and nanoclays.
US20120238682A1 (en) * 2009-10-22 2012-09-20 Lg Chem, Ltd. Clay-reinforced poly(lactic acid)-polyolefin alloy composition
CN101759863A (zh) * 2010-01-27 2010-06-30 江阴宝柏包装有限公司 一种三段式可降解塑料复合软包装薄膜的制备方法
CN102952327A (zh) * 2011-08-25 2013-03-06 上海杰事杰新材料(集团)股份有限公司 一种树脂复合材料、制备方法及其应用
CN102993561A (zh) * 2012-10-22 2013-03-27 江苏晨电太阳能光电科技有限公司 一种阻燃聚丙烯电缆导管

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