CN103831493A - Special electrolysis machine structure for burring plunger collar oil grooves - Google Patents
Special electrolysis machine structure for burring plunger collar oil grooves Download PDFInfo
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- CN103831493A CN103831493A CN201410087936.2A CN201410087936A CN103831493A CN 103831493 A CN103831493 A CN 103831493A CN 201410087936 A CN201410087936 A CN 201410087936A CN 103831493 A CN103831493 A CN 103831493A
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- endless
- workbench
- anode
- oil groove
- deburring
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Abstract
The invention relates to a special electrolysis machine structure for burring plunger collar oil grooves. The special electrolysis machine structure for burring plunger collar oil grooves comprises a workbench. A base is fixedly connected onto the workbench and provided with a flow cavity inside. The flow cavity is communicated with a water inlet. The water inlet extends into the workbench and is communicated with an inner cavity. A cathode unit is disposed on the base. An anode unit connected with and driven by a pneumatic control unit to slide back and forth in a guide unit in the vertical direction is disposed above the cathode unit. A plunger collar can be effectively clamped with the anode unit; the plunger collar can be positioned with the cathode unit; burrs in a plunger collar oil groove can be removed by electrolyte cyclically input in the cathode unit; the special electrolysis machine structure is applicable to removing burrs at intersections of various plunger collar grooves, circular grooves, circular oil grooves and oil leaks; granularity of finished assemblies is greatly decreased and product reliability is improved.
Description
Technical field
The present invention relates to plant equipment, relate in particular to a kind of electrolysis special plane structure for the deburring of plunger bushing endless-oil groove.
Background technology
Plunger bushing endless-oil groove there will be burr after process at present, because burr is the inevitable outcome of machining, along with material is hard, high-strength to height, the development of high-ductility direction and complexity, novel overall structure be increasing, the method of traditional-handwork deburring cannot meet new development need, therefore in the urgent need to designing a kind of equipment of removing in enormous quantities burr for plunger bushing endless-oil groove.
Summary of the invention
The applicant, for above-mentioned existing issue, is studied improvement, and a kind of electrolysis special plane structure for the deburring of plunger bushing endless-oil groove is provided, and has effectively realized the removal of plunger bushing endless-oil groove burr in enormous quantities, and removal efficiency is high, and speed is fast.
The technical solution adopted in the present invention is as follows:
For an electrolysis special plane structure for plunger bushing endless-oil groove deburring, comprise workbench, affixed base on workbench, has circulation cavity in described base, and described circulation cavity is connected with water inlet, and described water inlet stretches in workbench and is connected with inner chamber body; On described base, arrange cathode assembly, be positioned at the top of described cathode assembly, arrange to be connected from pneumatic control unit and drive at pilot unit and make the vertical anode assemblies toward polyslip; Be positioned at a side of described workbench, returning apparatus water tank, in water tank, device electrolyte installs centrifugal pump on water tank.
Its further technical scheme is:
Described centrifugal pump is communicated with respectively the first water pipe and the second water pipe, and water tank is stretched in one end of described the first water pipe, and one end of described the second water pipe is connected with the inner chamber body of workbench;
Described cathode assembly comprises negative electrode fixed head, in described negative electrode fixed head and base, on described negative electrode fixed head, many extension bars are arranged at interval, are positioned at the periphery socket cover for seat of described extension bar, cathode rod order runs through described cover for seat and extension bar, in described cathode rod, has circulation groove; In the end fitting cathode sheets of described extension bar and lock by helmet;
Described anode assemblies comprises anode fixed head, is positioned at the multiple fixed covers of escapement on described anode fixed head, fixed cover described in anode rod through-going device, the one end that is positioned at described anode rod anode contact that is spirally connected, be spirally connected housing screw by nut check of the other end;
Described pneumatic control unit comprises control panel and cylinder, in described cylinder output returning apparatus stop collar;
Described pilot unit comprises upper mounted plate and bottom plate, and symmetrical and affixed column between fixed plate and bottom plate is positioned at the junction returning apparatus fairlead of described column and upper mounted plate;
Returning apparatus baffle plate on described negative electrode fixed head;
Described electrolyte is mixed to form by water and common salt (NaC1), and the concentration range of described common salt (NaC1) is 15%-17%.
Beneficial effect of the present invention is as follows:
The present invention is simple in structure, occupied ground is little, flexible to operation, utilize anode assemblies effectively to realize the clamping to plunger bushing, utilize cathode assembly to realize the location to plunger bushing, the circulation input at cathode assembly by electrolyte simultaneously, thereby realize the removal of plunger bushing endless-oil groove burr, be applicable to the burr of multiple plunger bushing ring recess, circular groove, endless-oil groove and draining hole intersection, significantly reduced the granularity of finished product couple, improved the reliability of product.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention.
Fig. 2 is the structural representation of Anodic assembly of the present invention.
Fig. 3 is the structural representation of cathode assembly in the present invention.
Wherein: 1, cylinder; 2, control panel; 3, upper mounted plate; 3 ', bottom plate; 4, column; 5, fairlead; 6, anode assemblies; 601, housing screw; 602, spring; 603, anode rod; 604, fixed cover; 605, sliding sleeve; 606, anode contact; 7, cathode assembly; 701, helmet; 702, cathode sheets; 703, cathode rod; 704, cover for seat; 705, extension bar; 706, circulation groove; 8, base; 801, water inlet; 802, circulation cavity; 9, nut; 10, stop collar; 11, anode fixed head; 12, baffle plate; 13, negative electrode fixed head; 14, workbench; 1401, inner chamber body; 15, centrifugal pump; 16, water tank; 161, the first water pipe; 162, the second water pipe; 17, handcart; 18, ball valve.
The specific embodiment
Below in conjunction with accompanying drawing, the specific embodiment of the present invention is described.
As shown in Figure 1, a kind of electrolysis special plane structure for the deburring of plunger bushing endless-oil groove, comprise workbench 14, affixed base 8 on workbench 14, in described base 8, have circulation cavity 802, circulation cavity 802 is connected with water inlet 801, and water inlet 801 stretches in workbench 14 and is connected with inner chamber body 1401; On base 8, arrange cathode assembly 7, be positioned at the top of cathode assembly 7, arrange to be connected from pneumatic control unit and drive at pilot unit and make the vertical anode assemblies 6 toward polyslip; Be positioned at a side of workbench 14, returning apparatus water tank 16, water tank 16 installs on handcart 17, on water tank 16, install centrifugal pump 15, at the interior device electrolyte of water tank 16, described electrolyte is mixed to form by water and common salt (NaC1), and the concentration range of described common salt (NaC1) is 15%-17%.Centrifugal pump 15 adopts resistant material to make.One end that water tank 16, the second water pipes 162 are stretched in one end that centrifugal pump 15 is communicated with respectively the first water pipe 161 and the second water pipe 162, the first water pipes 161 is connected with the inner chamber body 1401 of workbench 14 by ball valve 18.
As shown in Figure 3, cathode assembly 7 comprises negative electrode fixed head 13, in negative electrode fixed head 13 and base 8, on negative electrode fixed head 13, many extension bars 705 are arranged at interval, be positioned at the periphery socket cover for seat 704 of extension bar 705, cathode rod 703 orders run through described cover for seat 704 and extension bar 705, in the end fitting cathode sheets 702 of described extension bar 705 and lock by helmet 701, the external diameter scope φ 9-φ 12mm of cathode sheets 702 and helmet 701, also has the circulation groove 706 for the electrolyte that circulates in the inside at cathode rod 703.Returning apparatus baffle plate 12 on negative electrode fixed head 13.
As shown in Figure 2, anode assemblies 6 comprises anode fixed head 11, be positioned at the multiple fixed covers 604 of escapement on anode fixed head 11, anode rod 603 through-going device fixed covers 604, the one end that is positioned at anode rod 603 anode contact 606 that is spirally connected, be spirally connected housing screw 601 locking by nut 9 of the other end, at also pocketed springs 602 and the sliding sleeve 605 of periphery of anode rod 603.
As shown in Figure 1, pilot unit comprises upper mounted plate 3 and bottom plate 3 ', is positioned at symmetrical between upper mounted plate 3 and bottom plate 3 ' and affixed column 4, is positioned at the junction returning apparatus fairlead 5 of column 4 and upper mounted plate 3.As shown in Figure 1, pneumatic control unit comprises control panel 2 and cylinder 1, control panel 2 and cylinder 1 install on upper mounted plate 3, the output of cylinder 1 runs through upper mounted plate 3 and is connected with anode fixed head 11, lock by nut 9, at the junction of cylinder 1 output and anode fixed head 11 returning apparatus stop collar 10.
Specific works process of the present invention is as follows:
As shown in Figure 1, first the plunger bushing that needs electrolysis is socketed on the cathode rod 703 of cathode assembly 7, plunger bushing inner loop oil groove is corresponding with cathode sheets 702, then switch on power, control panel 2 drives the air pressure by input 0.3-0.4mpa in tracheae, and now the output of cylinder 1 is stressed moves downward, and drives the slippage on column 4 of anode fixed head 11, until the anode contact 606 of anode assemblies 6 connects with plunger bushing, cylinder quits work.Now start centrifugal pump 15, the electrolyte having configured is entered to the inner chamber body 1401 of workbench 14 by the second water pipe 162, from water inlet 801 cavity 802 that circulates, then flow in the circulation groove 706 of cathode rod 703, carry out circulating feeding liquid, after switching on power, start to carry out Electrolyzed Processing (electrolytic process is prior art), keep electrolysis time at 22s, the waste liquid of last Electrolyzed Processing is entered in water tank 16 again and is precipitated, filters by centrifugal pump 15.
More than describing is explanation of the invention, is not the restriction to invention, and limited range of the present invention, referring to claim, within protection scope of the present invention, can be done any type of modification.
Claims (8)
1. the electrolysis special plane structure for the deburring of plunger bushing endless-oil groove, comprise workbench (14), the upper affixed base (8) of workbench (14), it is characterized in that: in described base (8), have circulation cavity (802), described circulation cavity (802) is connected with water inlet (801), and described water inlet (801) stretches in workbench (14) and is connected with inner chamber body (1401); At the upper cathode assembly (7) of arranging of described base (8), be positioned at the top of described cathode assembly (7), arrange to be connected from pneumatic control unit and drive at pilot unit and make the vertical anode assemblies toward polyslip (6); Be positioned at a side of described workbench (14), returning apparatus water tank (16), device electrolyte in water tank (16), at the upper device centrifugal pump (15) of water tank (16).
2. a kind of electrolysis special plane structure for the deburring of plunger bushing endless-oil groove as claimed in claim 1, it is characterized in that: described centrifugal pump (15) is communicated with respectively the first water pipe (161) and the second water pipe (162), water tank (16) is stretched in one end of described the first water pipe (161), and one end of described the second water pipe (162) is connected with the inner chamber body (1401) of workbench (14).
3. a kind of electrolysis special plane structure for the deburring of plunger bushing endless-oil groove as claimed in claim 1, it is characterized in that: described cathode assembly (7) comprises negative electrode fixed head (13), in described negative electrode fixed head (13) and base (8), many extension bars (705) are arranged at the upper interval of described negative electrode fixed head (13), be positioned at the periphery socket cover for seat (704) of described extension bar (705), cathode rod (703) order runs through described cover for seat (704) and extension bar (705), has circulation groove (706) in described cathode rod (703); In the end fitting cathode sheets (702) of described extension bar (705) and by helmet (701) locking.
4. a kind of electrolysis special plane structure for the deburring of plunger bushing endless-oil groove as claimed in claim 1, it is characterized in that: described anode assemblies (6) comprises anode fixed head (11), be positioned at the upper multiple fixed covers of escapement (604) of described anode fixed head (11), fixed cover (604) described in anode rod (603) through-going device, the one end that is positioned at described anode rod (603) anode contact (606) that is spirally connected, be spirally connected housing screw (601) by nut (9) locking of the other end.
5. a kind of electrolysis special plane structure for the deburring of plunger bushing endless-oil groove as claimed in claim 1, is characterized in that: described pneumatic control unit comprises control panel (2) and cylinder (1), in described cylinder (1) output returning apparatus stop collar (10).
6. a kind of electrolysis special plane structure for the deburring of plunger bushing endless-oil groove as claimed in claim 1, it is characterized in that: described pilot unit comprises upper mounted plate (3) and bottom plate (3 '), be positioned at symmetrical between fixed plate (3) and bottom plate (3 ') and affixed column (4), be positioned at the junction returning apparatus fairlead (5) of described column (4) and upper mounted plate (3).
7. a kind of electrolysis special plane structure for the deburring of plunger bushing endless-oil groove as claimed in claim 1, is characterized in that: in the upper returning apparatus baffle plate (12) of described negative electrode fixed head (13).
8. a kind of electrolysis special plane structure for the deburring of plunger bushing endless-oil groove as claimed in claim 1, is characterized in that: described electrolyte is mixed to form by water and common salt (NaC1), and the concentration range of described common salt (NaC1) is 15%-17%.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410087936.2A CN103831493A (en) | 2014-03-12 | 2014-03-12 | Special electrolysis machine structure for burring plunger collar oil grooves |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201410087936.2A CN103831493A (en) | 2014-03-12 | 2014-03-12 | Special electrolysis machine structure for burring plunger collar oil grooves |
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| CN103831493A true CN103831493A (en) | 2014-06-04 |
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| CN201410087936.2A Pending CN103831493A (en) | 2014-03-12 | 2014-03-12 | Special electrolysis machine structure for burring plunger collar oil grooves |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106825809A (en) * | 2017-04-01 | 2017-06-13 | 贵州大学 | A kind of oil nozzle balancing gate pit burr remover |
| CN108746898A (en) * | 2018-06-27 | 2018-11-06 | 南通市中吕齿轮有限公司 | A kind of Gearburr removing technique |
| CN109434723A (en) * | 2018-12-28 | 2019-03-08 | 吉林博仁科技有限责任公司 | A kind of ECM tooling of floated connection oil injector seat |
| CN109719358A (en) * | 2017-10-31 | 2019-05-07 | 镱钛科技股份有限公司 | Electrolytic machining device |
| CN111085741A (en) * | 2020-01-10 | 2020-05-01 | 常州市佳杰医疗器械有限公司 | Surface treatment method for special-shaped surgical knife |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2053127U (en) * | 1989-04-28 | 1990-02-21 | 淄博电加工机床厂 | Electrochemic equipment for removing burr |
| US5026462A (en) * | 1990-03-06 | 1991-06-25 | Ail Corporation | Method and apparatus for electrochemical machining of spray holes in fuel injection nozzles |
| CN201702480U (en) * | 2010-06-24 | 2011-01-12 | 东莞东运镁业有限公司 | Electrochemical deburring device |
| CN203725939U (en) * | 2014-03-12 | 2014-07-23 | 无锡威孚马山油泵油嘴有限公司 | Special electrolysis machine structure for removing burrs of ring oil grooves of plunger sleeves |
-
2014
- 2014-03-12 CN CN201410087936.2A patent/CN103831493A/en active Pending
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2053127U (en) * | 1989-04-28 | 1990-02-21 | 淄博电加工机床厂 | Electrochemic equipment for removing burr |
| US5026462A (en) * | 1990-03-06 | 1991-06-25 | Ail Corporation | Method and apparatus for electrochemical machining of spray holes in fuel injection nozzles |
| CN201702480U (en) * | 2010-06-24 | 2011-01-12 | 东莞东运镁业有限公司 | Electrochemical deburring device |
| CN203725939U (en) * | 2014-03-12 | 2014-07-23 | 无锡威孚马山油泵油嘴有限公司 | Special electrolysis machine structure for removing burrs of ring oil grooves of plunger sleeves |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106825809A (en) * | 2017-04-01 | 2017-06-13 | 贵州大学 | A kind of oil nozzle balancing gate pit burr remover |
| CN109719358A (en) * | 2017-10-31 | 2019-05-07 | 镱钛科技股份有限公司 | Electrolytic machining device |
| CN109719358B (en) * | 2017-10-31 | 2020-08-14 | 镱钛科技股份有限公司 | Electrolytic machining device |
| CN108746898A (en) * | 2018-06-27 | 2018-11-06 | 南通市中吕齿轮有限公司 | A kind of Gearburr removing technique |
| CN109434723A (en) * | 2018-12-28 | 2019-03-08 | 吉林博仁科技有限责任公司 | A kind of ECM tooling of floated connection oil injector seat |
| CN111085741A (en) * | 2020-01-10 | 2020-05-01 | 常州市佳杰医疗器械有限公司 | Surface treatment method for special-shaped surgical knife |
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Application publication date: 20140604 |