CN103821541A - Method for assembling ingate formworks with large special-shaped structures - Google Patents
Method for assembling ingate formworks with large special-shaped structures Download PDFInfo
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- CN103821541A CN103821541A CN201410055632.8A CN201410055632A CN103821541A CN 103821541 A CN103821541 A CN 103821541A CN 201410055632 A CN201410055632 A CN 201410055632A CN 103821541 A CN103821541 A CN 103821541A
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Abstract
The invention provides a method for assembling ingate formworks with large special-shaped structures. The method includes dividing the ingate formworks and support systems into columns according to the integral structure of an ingate; respectively marking column numbers on the front surface and two side surfaces of each ingate formwork and the support frames according to the divided columns, assembling the support systems of the ingate formworks according to column number marks, and assembling wall positions of the ingate and arched positions of the ingate on the support systems according to the column number marks of the front surface and two side surfaces of each ingate formwork. The ingate formworks are used for assembling the ingate, and the support systems are used for supporting the ingate formworks and comprise support frames and support rods. The column number marks of the front surface and the two side surfaces of each ingate formwork correspond to the column number marks of the corresponding support system. The method has the advantages that the formworks can be easily, quickly and safely assembled by the aid of the method, the method is high in operability, the formwork carrying frequency can be reduced, the labor intensity of workers can be lowered, and the construction progress and the construction efficiency further can be improved while labor and material burden can be relieved.
Description
Technical field
The present invention relates to Construction Technology field, more specifically, relate to a kind of assemble method of ingate template of large scale special-shaped structure.
Background technology
Along with mineral resources demand is increasing, mining is also being opened up to deep.Along with the Deep mining in mine, the major diameter running into, the mine of deep well vertical shaft type can get more and more, and large section ingate is also more and more common.
Build in the construction of engineering in the pick of degree of depth mine, all adopt cast-in-situ concrete as permanent support, and cast-in-situ concrete all needs to use template.In the time building the large section ingate of mine, need to adopt large-scale polymorphic structure ingate template to set up.This template can repeat to utilize, and can solve special-shaped part and connect the complicated supporting difficult problem of stubble, thereby accelerate the speed of construction.The ingate that is generally used for large-scale polymorphic structure due to this template installs; thereby its weight can reach tens of tons conventionally; and the template of this kind large-scale also relates to bracing frame, connector and Split form, its pattern complexity, the more feature of special-shaped part often easily have influence on the progress of setting up of template.
The ingate template of traditional large scale special-shaped structure adopts scaffold, wooden form or type steel skeleton to set up conventionally, thereby the template number that need to use is very many, installs also extremely complicated.But in this limited space of degree of depth mine, adopt this kind of traditional method to set up not only to have increased workman and carry the number of times of template, cause a large amount of man power and material's burdens, but also can increase the speed that installs of template, thereby have influence on progress and the efficiency of construction.
Summary of the invention
In view of the above problems, the object of this invention is to provide a kind of assemble method of ingate template of large scale special-shaped structure, to reduce template carrying number of times, reduce workman's labour intensity, alleviate man power and material's burden, improve progress and the efficiency of construction.
The assemble method that the invention provides a kind of ingate template of large scale special-shaped structure, comprising:
According to the overall structure of ingate, by the ingate template for assembling ingate and the division that is listed as for supporting the support system of ingate template, the support system of ingate template comprises bracing frame and support bar;
According to divided row, the front to ingate template and two sides and carry out respectively column number mark for the bracing frame of assembling support system;
According to the column number mark of bracing frame, the support system of assembling ingate template;
According to the column number mark of the front of the ingate template corresponding with the column number mark of bracing frame and two sides, on support system, assemble the body of wall position of ingate template and the arch position of ingate template.
Wherein, in the front to ingate template and two sides and carry out respectively the process of column number mark for assembling the bracing frame of support system, according to the quantity of the quantity of the ingate template using of every row and the bracing frame that every row use, ingate template and bracing frame are pressed to row number and be numbered successively, and the part employing same color being connected between the row of ingate template and row carries out mark.
Wherein, bracing frame comprises base carrier, top supporting frame and connection bracing frame; And, in the process of support system of assembling ingate template: top supporting frame is connected with the arch position of ingate template by support bar, connect bracing frame and be connected with top supporting frame with base carrier respectively, for supporting the arch position of ingate template.
Utilize above-mentioned according to the assemble method of the ingate template of large scale special-shaped structure of the present invention, can fast and safely assemble template, and install simple and easy, workable, reducing template carrying number of times, the labour intensity that reduces workman, when alleviating man power and material's burden, can also improve progress and the efficiency of construction.
In order to realize above-mentioned and relevant object, one or more aspects of the present invention comprise below by the feature that describes in detail and particularly point out in the claims.Explanation below and accompanying drawing describe some illustrative aspects of the present invention in detail.But, the indication of these aspects be only some modes that can use in the variety of way of principle of the present invention.In addition, the present invention is intended to comprise all these aspects and their equivalent.
Accompanying drawing explanation
By reference to the content below in conjunction with the description of the drawings and claims, and along with understanding more comprehensively of the present invention, other object of the present invention and result will more be understood and should be readily appreciated that.In the accompanying drawings:
Fig. 1 is according to the assemble method schematic flow sheet of the ingate template of the large scale special-shaped structure of the embodiment of the present invention;
Fig. 2 is according to the plane structure schematic diagram of the support system of the ingate template of the embodiment of the present invention;
In figure, 1, side column; 2, intermediolateral column; 3, crossbeam; 4, crossbeam; 5, middle post; 6, crossbeam upper support column; 7, support bar.
In institute's drawings attached, identical label is indicated similar or corresponding feature or function.
The specific embodiment
Below with reference to accompanying drawing, specific embodiments of the invention are described in detail.
Erection method for the ingate template of the large scale special-shaped structure of aforementioned conventional is extremely complicated, easily causes a large amount of man power and material's burdens, and the progress of impact construction and the problem of efficiency.Ingate template is numbered mark by the present invention, then according to numbering, ingate template is assembled, can fast and safely assemble template by the present invention, and install simple and easy, workable, reducing template carrying number of times, reduce workman's labour intensity, when alleviating man power and material's burden, can also improve progress and the efficiency of construction.
For ingate template assemble method provided by the present invention is described, Fig. 1 shows according to the assemble method flow process of the ingate template of the large scale special-shaped structure of the embodiment of the present invention.
As shown in Figure 1, the ingate template assemble method of large scale special-shaped structure provided by the present invention comprises:
S110: according to the overall structure of ingate by the ingate template for assembling ingate and the division that is listed as for supporting the support system of ingate template.
Wherein, the overall structure of ingate comprises shape and the length of ingate, in the time of the division that ingate template is listed as, divides according to the shape of ingate and length.
S120: according to divided row, the front to ingate template and two sides and carry out respectively column number mark for the bracing frame of assembling support system.
Wherein, the support system of ingate template comprises bracing frame and support bar, in the front to ingate template and two sides and be numbered respectively the process of mark for assembling the bracing frame of support system, according to the quantity of the quantity of the ingate template using of every row and the bracing frame that every row use, ingate template and bracing frame are pressed to row number and be numbered successively, and the part employing same color being connected between the row of ingate template and row carries out mark.
For example, in step S110, ingate template is divided for 5 row, the quantity of the ingate template that first row uses is 22, the quantity of the bracing frame that first row uses is 11, according to step S120, the numbering of first row ingate template should be 1-1,1-2 mutually so, 1-22, the numbering of first row bracing frame is 1-1,1-2,, 1-10; The quantity of the ingate template that secondary series uses is 20, and the quantity of the bracing frame that secondary series uses is similarly 11, and the numbering of secondary series ingate template is 2-1 so, 2-2,, 2-20, secondary series steel bracing frame be numbered 2-1,2-2 ..., 2-10.
Meanwhile, for the ease of looking for ingate template at night or under limited mine space, the part being connected with secondary series at first row is carried out mark by same color, and secondary series and the 3rd is listed as another color of part being connected and carries out mark.That is to say, the part being connected between the row of ingate template and row adopts same color to carry out mark, but the marker color that each row that are connected use otherwise repeat mutually.For the numbering labeling method of the ingate template to other row and above-mentioned similar, do not repeat them here.
It should be noted that, the two sides of ingate template are numbered to mark can be placed and block mutually positive in the situation that at template facade, make operating personnel can find out smoothly and fast corresponding templates by the numbering mark of side, thus the time of conserve space and searching template.Meanwhile, it is mainly the installation in order to be beneficial to ingate arch position that ingate template is numbered, therefore, in the time that ingate template is numbered to mark, must numbering mark clear, and install time in strict accordance with numbering mark install.
S130: according to the column number mark of bracing frame, the support system of assembling ingate template.
Wherein, bracing frame comprises base carrier, top supporting frame and connection bracing frame, in the process of support system of assembling ingate template, top supporting frame is connected with the arch position of ingate template by support bar, connect bracing frame and be connected with top supporting frame with base carrier respectively, for supporting the arch position of ingate template.
Wherein, connect bracing frame and comprise crossbeam and connecting cross beam, base carrier is made up of at least one intermediolateral column and at least two side columns; Wherein, intermediolateral column is positioned over to the centre of side column and connects intermediolateral column and side column by crossbeam, post in the middle of placing between every side column and intermediolateral column, one end of middle post is connected with intermediolateral column with side column by connecting cross beam, and the other end of middle post is connected with intermediolateral column with side column by crossbeam.
Particularly, in the time of the assembling of the support system of ingate template, should first carry out fixed point location by survey crew, and then carry out the assembling of support system.After support system assembling is complete, the elementary contour of ingate template has also just formed, and the support system of therefore assembling ingate template is the key of controlling ingate size.
S140: according to the column number mark of the front of the ingate template corresponding with the column number mark of bracing frame and two sides, assemble the body of wall position of ingate and the arch position of ingate on support system.
Particularly, by the ingate template at bolt or the support bar assembling body of wall position of ingate and the arch position of ingate.Wherein, in the process at the assembling body of wall position of ingate and the arch position of ingate, the body of wall position of first assembling ingate on support system, the arch position of then assembling ingate on support system.
It should be noted that, the front of ingate template and the column number mark of two sides that column number mark above-mentioned and bracing frame is corresponding, refer to row number identical, for example first row ingate template should be assembled on first row bracing frame, secondary series ingate template group is contained on secondary series bracing frame, and the quantity of the bracing frame of the assembling support system not referring to is corresponding with the quantity of assembling ingate template.
After ingate template group is installed into, check whether the tie point of each bolt or support bar connects closely, and then carry out concrete building.And will prevent that ingate template from producing distortion because colliding with in the time of assembling, and then the inconvenience that affects the planeness of template and installation is brought.
Can find out by the flow process shown in Fig. 1, the assemble method of the ingate template of large scale special-shaped structure provided by the present invention can fast and safely be assembled ingate template, at the labour intensity that reduces workman, when alleviating man power and material's burden, can also improve progress and the efficiency of construction.
It should be noted that, the support system of ingate template is a key point of the present invention, for this support system is described, more, in order to further illustrate the assemble method of ingate template provided by the present invention, Fig. 2 shows according to the plane structure of the support system of the ingate template of the embodiment of the present invention.The following assemble method to ingate template provided by the present invention and the explanation in more detail of support system do thereof in connection with Fig. 2.
First the division according to the overall structure of ingate, ingate template being listed as, then according to divided row, the front to ingate template and two sides and carry out respectively column number mark for the bracing frame of assembling support system.
In an example of the present invention, ingate is basket handle arch shape, length 7m, low after front height, skewed, containing chamber, and ingate template is mainly made up of three parts: assembling type steel template, main and in composition chamber side wall template, chamber end face template, steel bracing frame is mainly used in supporting bracing frame and the arch brace circle of chamber different cross section, connects the whole support system that bracing frame and bolt are mainly used in connecting each ingate template and form ingate template.
According to the compositing characteristic of template, most species and the most difficult assembled part are the arch position of ingate template, and it adopts 166 Split forms to assemble and forms.Before ingate template is assembled, first ingate template is divided into 7 row, and successively this 7 row ingate template is numbered and mark.Wherein, numbering adopts 3 kinds of methods with mark, so, loses efficacy even a kind of, also can find fast corresponding template by other two kinds of methods.
Particularly, numbering with labeling method as follows: because of divide template totally 7 row, therefore with sequence number 1.～7. represent; First row is made up of 23 little templates, and from left to right number consecutively is 1.-1,1.-2 clockwise ... 1.-23; Secondary series is made up of 21 little templates, and 2. numbering is followed successively by-1,2.-2 ... 2.-21, all the other each row the like, 36, wall portion, amounts to 136.12, chamber part wall portion, 18 of arch, amount to 30, and therefore the ingate template of assembling amounts to 166.
In addition, for ease of looking for template at night or space, limited down-hole, to mark (white) with same paint at first row and secondary series joining part, secondary series and the 3rd row joining part are marked with blue paint, list in and between row, all adopt paint mark of the same race, and each row marker color does not repeat.Paint pen every template two sides and write out numbering (number consistent with above-mentioned method for numbering serial), this object is in the placement of template facade, and in mark, finds out corresponding templates from the side, conserve space and searching template time while blocking front mutually.
For the numbering of bracing frame, the quantity of bracing frame that can use according to every row and the length of bracing frame and pattern are numbered mark successively, wherein number labeling method and above-mentioned numbering labeling method is similar, do not repeat them here.
In the time of assembling ingate template, its order is that survey crew carries out levelling, then arranges bracing frame according to drawing and is assembled into the support system of ingate template.Support system is as shown in Figure 2 particularly:
Wherein, formed the base carrier of ingate form bracing system by two side columns 1 and intermediolateral column 2, formed the connection bracing frame of ingate form bracing system by a crossbeam 3 and two connecting cross beams 4, formed the top supporting frame of ingate form bracing system by five crossbeam upper support columns 6, and top supporting frame is connected with the arch position of ingate template by support bar 7, for directly supporting the arch position of ingate template.
In the support system of this ingate template, intermediolateral column 2 is positioned over to the centre of two side columns 1 and connects by crossbeam 3, post 5 in the middle of placing between every side column 1 and intermediolateral column 2, one end of middle post 5 is connected with intermediolateral column 2 with side column 1 by connecting cross beam 4, and the other end of middle post 5 is connected with intermediolateral column 2 with side column 1 by crossbeam 3.
It should be noted that, because the height at the arch position of ingate is different, therefore, also different for directly supporting the length of the crossbeam upper support column that the top supporting frame at ingate arch position uses.
In addition, also it should be noted that, the support system of whole ingate template is made up of the support system of divided row, Fig. 2 only shows the support system of a certain row of whole ingate template, the support system of other row is identical with the support system of the ingate template shown in Fig. 2, does not repeat them here.
After installing the support system of whole ingate template, can carry out the assembling at body of wall position of ingate template and the assembling at the arch position of ingate, template group checks whether all seams connect closely after installing and finishing, and then carries out concrete building.
After treating that concreting is complete and being agglomerated to a certain degree, can carry out the dismounting of template, in the time of dismounting template, first remove the template at the arch position of ingate template, then unload top supporting frame and crossbeam, and then the template at the body of wall position of dismounting ingate template, finally remove base carrier.
It should be noted that, in the installation process of ingate template, should be noted that: bracing frame must keep its steadiness while installation, namely location and the leveling of bracing frame bottom, and in the installation and removal process of template, the distortion that need prevent collides with brings, and then affect the planeness of template and the inconvenience of installation.To protect accordingly the screw thread of support bar, avoid support bar screw thread damage or enter concrete, thereby have influence on the connection of whole ingate template.In addition, want closely the junction of each template, in order to avoid affect the intensity of seam crossing.Before and after being used, each template answer effects on surface to carry out the processing of health and the demoulding.
The detailed introduction of the assemble method by the above-mentioned ingate template to large scale special-shaped structure provided by the present invention can be found out, the present invention can fast and safely assemble template, and install simple and easy, workable, reducing template carrying number of times, the labour intensity that reduces workman, when alleviating man power and material's burden, can also improve progress and the efficiency of construction.
Describe according to the assemble method of the ingate template of large scale special-shaped structure of the present invention in the mode of example above with reference to accompanying drawing.But, it will be appreciated by those skilled in the art that the assemble method of the ingate template of the large scale special-shaped structure proposing for the invention described above, can also on the basis that does not depart from content of the present invention, make various improvement.Therefore, protection scope of the present invention should be determined by the content of appending claims.
Claims (6)
1. an assemble method for the ingate template of large scale special-shaped structure, comprising:
According to the overall structure of ingate, by the ingate template for assembling described ingate and the division that is listed as for supporting the support system of described ingate template, the support system of described ingate template comprises bracing frame and support bar;
According to divided row, the front to described ingate template and two sides and carry out respectively column number mark for the bracing frame of assembling described support system;
According to the column number mark of support frame as described above, assemble the support system of described ingate template;
According to the column number mark of the front of the ingate template corresponding with the column number mark of support frame as described above and two sides, on described support system, assemble the body of wall position of described ingate and the arch position of described ingate.
2. the assemble method of the ingate template of large scale special-shaped structure as claimed in claim 1, wherein, in the front to described ingate template and two sides and carry out respectively the process of column number mark for assembling the bracing frame of described support system,
According to the quantity of the quantity of the ingate template using of every row and the bracing frame that every row use, described ingate template and support frame as described above are pressed to row number and be numbered successively, and the part employing same color being connected between the row of described ingate template and row carries out mark.
3. the assemble method of the ingate template of large scale special-shaped structure as claimed in claim 1, wherein,
Support frame as described above comprises base carrier, top supporting frame and connection bracing frame; And, in the process of support system of assembling described ingate template:
Described top supporting frame is connected with the arch position of described ingate template by described support bar, and described connection bracing frame is connected with described top supporting frame with described base carrier respectively, for supporting the arch position of described ingate template.
4. the assemble method of the ingate template of large scale special-shaped structure as claimed in claim 3, wherein, described connection bracing frame comprises crossbeam and connecting cross beam, described base carrier is made up of at least one intermediolateral column and at least two side columns; Wherein,
Described intermediolateral column is positioned over to the centre of described side column and connects described intermediolateral column and described side column by described crossbeam, post in the middle of placing between every side column and described intermediolateral column, in the middle of described, one end of post is connected with described intermediolateral column with described side column by described connecting cross beam, and the other end of described middle post is connected with described intermediolateral column with described side column by described crossbeam.
5. the assemble method of the ingate template of large scale special-shaped structure as claimed in claim 1, wherein, in the process at the assembling body of wall position of described ingate and the arch position of described ingate,
First on described support system, assemble the body of wall position of described ingate, then on described support system, assemble the arch position of described ingate.
6. the assemble method of the ingate template of large scale special-shaped structure as claimed in claim 1, wherein, assembles the ingate template at the body of wall position of described ingate and the arch position of described ingate by bolt or support bar.
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| CN201410055632.8A CN103821541B (en) | 2014-02-19 | 2014-02-19 | The assemble method of the ingate template of large scale special-shaped structure |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN104453914A (en) * | 2014-10-21 | 2015-03-25 | 新汶矿业集团有限责任公司 | Construction method of impact prevention and shock absorption supporting structure of ingate |
| CN107060769A (en) * | 2017-07-03 | 2017-08-18 | 中煤第建设有限公司 | Shaft inset people's row detours template |
| CN107877652A (en) * | 2017-09-22 | 2018-04-06 | 梦天木门集团有限公司 | A kind of field installation process suitable for finished wooden |
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| CN103821541B (en) | 2016-03-16 |
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