CN103820781B - One has profiling outsourcing glass-lined equipment and manufacture method thereof - Google Patents
One has profiling outsourcing glass-lined equipment and manufacture method thereof Download PDFInfo
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- CN103820781B CN103820781B CN201410089510.0A CN201410089510A CN103820781B CN 103820781 B CN103820781 B CN 103820781B CN 201410089510 A CN201410089510 A CN 201410089510A CN 103820781 B CN103820781 B CN 103820781B
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Abstract
One provided by the invention has profiling outsourcing glass-lined equipment and manufacture method thereof, mainly comprise cover and can body, there is outside cover stainless steel surrounding layer, outside can body outer upper and chuck, there is stainless steel surrounding layer, be filled with lagging material between chuck and stainless steel surrounding layer and form thermal insulation layer, meet production unit in GMP certification and must not produce any disadvantageous effect to drug quality, the production unit surface directly contacted with medicine should be smooth, bright and clean, easy cleaning or sterilization, corrosion-resistant requirement, and it is lower than austenitic stainless steel glass-lined equipment production cost.
Description
Technical field
The present invention relates to a kind of glass-lined equipment and manufacture method thereof, particularly relate to a kind of glass-lined equipment that there is stainless steel profiling outsourcing, meet pharmacy GMP cleaning requirement.
Background technology
Glass-lined equipment is sprayed at metal tire surface by the glassiness glaze that silicon content is high, through 920-960 DEG C of multiple high temp enamel firing, the adherence of glassiness glaze is made in metal tire surface, therefore it has the good mechanical properties two-fold advantage of the glazed chemical stability of class and metal, instead of the equipment such as stainless steel, non-ferrous metal, plastics in many aspects.
Along with developing rapidly of the industry such as biology, medicine, food, not only require the device interiors such as reactor to have erosion resistance but also require the clean health of appearance, stainless material long service life, good looking appearance, but because the medium of stainless steel to chloride ion-containing or non-oxidizing acid is not corrosion-resistant, the heavy metal ion content of the special materials such as medicine also may be caused to exceed standard, not meet in GMP certification must not with medicine generation chemical reaction, adsorb medicine or the requirement to h substance in medicine; And the matrix of the glassed steel reaction vessels of China's production is at present the carbon steel or low alloy steel of Q235 series or 20R, if select with the matrix of austenitic stainless steel as glass-lined equipment and the special ceramic of design, the stainless steel glass-lined equipment of energy safe operation under specific enamel firing processing method is formed in certain operating mode, but use stainless steel comparatively large as the special ceramic cost of the matrix of glass-lined equipment and design, and enamel firing technics comparing is complicated.
Prior art glass-lined equipment cannot meet the hygienic requirements of dust proof workshop equipment, particularly cannot meet the clean requirement that pharmacy corporation implements " Good Manufacturing Practice and Quality Control of Drug " (GMP).
Summary of the invention
In order to solve the difficult problem existed in prior art, providing one to have profiling outsourcing glass-lined equipment solution glass-lined equipment and not meeting the problems such as GMP cleaning requires, production cost is higher, enamel firing complex process.
The technical solution adopted for the present invention to solve the technical problems is:
One has profiling outsourcing glass-lined equipment, mainly comprises cover and can body, and described cover is provided with the mouth of pipe, manhole and seal; Described can body outer lower portion is surrounded by chuck, described can body and the integrally welded structure of chuck, and be cavity between the two, described can body side is provided with spigot flange, and lower part is laid with drain hole, condensation-water drain, steam inlet and vapour outlet;
Described cover surface has stainless steel surrounding layer, and described stainless steel surrounding layer upper can cap seal women's head-ornaments and cover flange face form cover stainless steel surrounding layer jointly;
Outside described can body outer upper and chuck, there is stainless steel surrounding layer, outside described can body, stainless steel surrounding layer top is surrounded by can body flange face and can body face I stainless steel surrounding layer, described can body and chuck weld are surrounded by can body transition face I stainless steel surrounding layer, can body face II stainless steel surrounding layer is surrounded by outside described chuck, can body bottom is surrounded by can body end socket face stainless steel surrounding layer, described can body bottom and chuck weld are surrounded by can body transition face II stainless steel surrounding layer, are surrounded by can body face III stainless steel surrounding layer bottom described can body;
The described mouth of pipe, manhole, seal and drain hole place are surrounded by the stainless steel surrounding layer of flange hub face and flange face composition;
For being welded to connect between described stainless steel surrounding layer;
Be filled with lagging material between described chuck and stainless steel surrounding layer and form thermal insulation layer.
Preferably, the stainless steel surrounding layer thickness had outside described cover is 1.5-3mm, and the stainless steel surrounding layer thickness had outside described can body is more than or equal to 3mm.
Preferably, the lagging material of described thermal insulation layer is polyurethane foam material or silicate material.
The stainless steel surrounding layer manufacture method of the new glass-lined equipment of this profiling outsourcing, specifically comprises the steps:
1) on 304 stainless-steel sheets, use scriber setting-out to each composition face according to the physical size of jar cap of enameled glass equipment 1 and can body 2, setting-out comprises each composition mask body size, flange and mouth of pipe place line of perforations, and line drawing is well cut off according to line with steel scissors afterwards;
2) preliminary impact briquetting is carried out with mould in the cover end socket face 301 of the stainless-steel sheet of lower complete material and can body end socket face 307, and flange in cover end socket face 301 and can body end socket face 307 and the perforate of mouth of pipe place;
3) cover flange face 301 is placed on lass lining cover 1 top, launch towards cover 1 periphery from cover 1, stainless-steel sheet is sprawled while arrange, make profile consistent with cover 1 profile, steel plate runs into unfairness or convex drum, wrinkling place, beaing with rubber hammer fits closely with cover 1, cover flange face 302 is by being close to the flange of cover 1 bottom after flanging just one-step forming, joint argon arc welding butt welding, cover flange face 302 and cover flange face 301 argon arc welding butt welding, be uniformly distributed spot welding with the flange argon arc welding of cover 1 bottom;
4) the can body flange face 303 that is surrounded by of can body 2 outer upper, after can body face I 304 and can body 2 and chuck 21 weld can body transition face I 305 times honest materials, sprawl while arrange, joint argon arc welding butt welding, make profile consistent with cover 2 profile, steel plate runs into unfairness or convex drum, wrinkling place, beaing with rubber hammer fits closely with cover 2, can body face II 306 outside chuck 21, the can body end socket face 307 of can body 2 bottom, can body 2 bottom and chuck 21 weld are surrounded by can body transition face II 308, can body face III 309 joint argon arc welding butt welding is surrounded by bottom can body 2, make profile consistent with cover 2 profile,
5) when flange, mouth of pipe place and cover 1 and the laminating of can body 2 periphery, the stainless steel plate steel scissors of flange periphery is cut off steel plate, become " V " type, size is approximately 3mm × (10-20) mm, after stainless steel plate rolls up flange face and cover 1 and can body 2 periphery, with argon arc welding, " V " type breach is welded, stainless steel welding stick diameter of phi 2.0 used, welding current 70-80A, weldingvoltage 7-9V;
6) " V " type breach argon arc welding butt welding, is uniformly distributed spot welding with cover 1 and the argon arc welding of can body 2 flange, beats itself and cover 1 and can body 2 are fitted tightly with rubber hammer etc.;
7) stainless steel weld joint also will carry out being polished to polished finish after 320 orders, makes the surface smoothness of stainless steel plate reach requirement;
8) repair steel plate and cover 1 and can body 2 closely irregular place, limit with steel scissors, make it profile consistent.
Beneficial effect of the present invention is, the one provided has profiling outsourcing glass-lined equipment, outside cover and can body, there is stainless steel surrounding layer, meet production unit in GMP certification and must not produce any disadvantageous effect to drug quality, the production unit surface directly contacted with medicine should smooth, bright and clean, easy cleaning or sterilization, corrosion-resistant requirement, and lower than austenitic stainless steel glass-lined equipment production cost.
Accompanying drawing explanation
To one of the present invention, there is profiling outsourcing glass-lined equipment below in conjunction with accompanying drawing to be described further:
Fig. 1 is the structural representation of profiling outsourcing enamelled vessel of the present invention;
Fig. 2 is the flange bound edge structure for amplifying schematic diagram of profiling outsourcing enamelled vessel of the present invention;
In figure: 1-cover, the 11-mouth of pipe, 12-seal, 13-manhole, 2-can body, 21-chuck, 22-thermal insulation layer, 23-steam inlet, 24-drain hole, 25-condensation-water drain, 26-vapour outlet, 27-spigot flange, 3-stainless steel surrounding layer, 301-cover end socket face, 302-cover flange face, 303-can body flange face, 304-can body face I, 305-can body transition face I, 306-can body face II, 307-can body end socket face, 308-can body transition face II, 309-can body face III, 310-flange hub face, 311-flange face.
Embodiment
Below in conjunction with accompanying drawing, the present invention is further described:
As shown in Figure 1-2, one has profiling outsourcing glass-lined equipment and mainly comprises cover 1 and can body 2, and described cover 1 is provided with the mouth of pipe 11, manhole 13 and seal 12, described can body 2 outer lower portion is surrounded by chuck 21, described can body 2 and the integrally welded structure of chuck 21, be cavity between the two, described can body 2 side is provided with spigot flange 27, and lower part is laid with drain hole 24, condensation-water drain 25, steam inlet 23 and vapour outlet 26, described cover 1 surface has stainless steel surrounding layer 3, and described stainless steel surrounding layer 3 upper can cap seal women's head-ornaments 301 and cover flange face 302 form cover 1 stainless steel surrounding layer 3 jointly, outside described can body 2 outer upper and chuck 21, there is stainless steel surrounding layer 3, outside described can body 2, stainless steel surrounding layer 3 top is surrounded by can body flange face 303 and can body face I 304 stainless steel surrounding layer 3, described can body 2 and chuck 21 weld are surrounded by can body transition face I 305 stainless steel surrounding layer 3, can body face II 306 stainless steel surrounding layer 3 is surrounded by outside described chuck 21, can body 2 bottom is surrounded by can body end socket face 307 stainless steel surrounding layer 3, described can body 2 bottom and chuck 21 weld are surrounded by can body transition face II 308 stainless steel surrounding layer 3, can body face III 309 stainless steel surrounding layer 3 is surrounded by bottom described can body 2, the described mouth of pipe 11, manhole 13, seal 12 and drain hole 24 place are surrounded by the stainless steel surrounding layer 3 of flange hub face 310 and flange face 311 composition, for being welded to connect between described stainless steel surrounding layer.
By reference to the accompanying drawings the specific embodiment of the present invention is described although above-mentioned; but not limiting the scope of the invention; one of ordinary skill in the art should be understood that; on the basis of technical scheme of the present invention, those skilled in the art do not need to pay various amendment or distortion that creative work can make still within protection scope of the present invention.
Claims (4)
1. have a profiling outsourcing glass-lined equipment, mainly comprise cover and can body, described cover is provided with the mouth of pipe, manhole and seal; Described can body outer lower portion is surrounded by chuck, described can body and the integrally welded structure of chuck, and be cavity between the two, described can body side is provided with spigot flange, and lower part is laid with drain hole, condensation-water drain, steam inlet and vapour outlet; It is characterized in that:
Described cover surface has stainless steel surrounding layer, and described stainless steel surrounding layer upper can cap seal women's head-ornaments and cover flange face form cover stainless steel surrounding layer jointly;
Outside described can body outer upper and chuck, there is stainless steel surrounding layer, outside described can body, stainless steel surrounding layer top is surrounded by can body flange face and can body face I stainless steel surrounding layer, described can body and chuck weld are surrounded by can body transition face I stainless steel surrounding layer, can body face II stainless steel surrounding layer is surrounded by outside described chuck, can body bottom is surrounded by can body end socket face stainless steel surrounding layer, described can body bottom and chuck weld are surrounded by can body transition face II stainless steel surrounding layer, are surrounded by can body face III stainless steel surrounding layer bottom described can body;
The described mouth of pipe, manhole, seal and drain hole place are surrounded by the stainless steel surrounding layer of flange hub face and flange face composition;
For being welded to connect between described stainless steel surrounding layer;
Be filled with lagging material between described chuck and stainless steel surrounding layer and form thermal insulation layer.
2. one as claimed in claim 1 has profiling outsourcing glass-lined equipment, and it is characterized in that the stainless steel surrounding layer thickness had outside described cover is 1.5-3mm, the stainless steel surrounding layer thickness had outside described can body is more than or equal to 3mm.
3. one as claimed in claim 1 has profiling outsourcing glass-lined equipment, it is characterized in that the lagging material of described thermal insulation layer is polyurethane foam material or silicate material.
4. as claim 1-3 arbitrarily as described in a kind of manufacture method with profiling outsourcing glass-lined equipment, specifically comprise the steps:
1) on 304 stainless-steel sheets, use scriber setting-out to each composition face according to the physical size of jar cap of enameled glass equipment and can body, setting-out comprises each composition mask body size, flange and mouth of pipe place line of perforations, and line drawing is well cut off according to line with steel scissors afterwards;
2) preliminary impact briquetting is carried out in the cover end socket face of the stainless-steel sheet of lower complete material and can body end socket face mould, and flange in cover end socket face and can body end socket face and the perforate of mouth of pipe place;
3) cover flange face is placed on lass lining cover top, launch towards cover periphery from cover, stainless-steel sheet is sprawled while arrange, make profile consistent with cover profile, steel plate runs into unfairness or convex drum, wrinkling place, beat with cover laminating tight with rubber hammer, cover flange face is by being close to the flange of cover bottom after flanging just one-step forming, joint argon arc welding butt welding, cover flange face and the argon arc welding butt welding of cover flange face, be uniformly distributed spot welding with the flange argon arc welding of cover bottom;
4) can body outer upper be surrounded by can body flange face, after can body face I and can body and chuck weld can body transition face I time honest material, sprawl while arrange, joint argon arc welding butt welding, make profile consistent with cover profile, steel plate runs into unfairness or convex drum, wrinkling place, beat with cover laminating tight with rubber hammer, the can body end socket face of the can body face II outside chuck, can body bottom, can body bottom and chuck weld are surrounded by bottom can body transition face II, can body and are surrounded by can body face III joint argon arc welding butt welding, make profile consistent with cover profile;
5) when flange, mouth of pipe place and cover and the laminating of can body periphery, the stainless steel plate steel scissors of flange periphery is cut off steel plate, become " V " type, be of a size of 3mm × (10-20) mm, after stainless steel plate rolls up flange face and cover and can body periphery, with argon arc welding, " V " type breach is welded, stainless steel welding stick diameter of phi 2.0 used, welding current 70-80A, weldingvoltage 7-9V;
6) " V " type breach argon arc welding butt welding, is uniformly distributed spot welding with cover and the argon arc welding of can body flange, beats itself and cover and can body are fitted tightly with rubber hammer etc.;
7) stainless steel weld joint also will carry out being polished to polished finish after 320 orders, makes the surface smoothness of stainless steel plate reach requirement;
8) repair steel plate and the irregular place of cover and the tight limit of can body with steel scissors, make it profile consistent.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410089510.0A CN103820781B (en) | 2014-03-12 | 2014-03-12 | One has profiling outsourcing glass-lined equipment and manufacture method thereof |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201410089510.0A CN103820781B (en) | 2014-03-12 | 2014-03-12 | One has profiling outsourcing glass-lined equipment and manufacture method thereof |
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| CN103820781A CN103820781A (en) | 2014-05-28 |
| CN103820781B true CN103820781B (en) | 2015-12-02 |
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Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN105148816B (en) * | 2015-09-08 | 2017-05-03 | 浙江诚信医化设备有限公司 | Manufacturing method of glass-lined reaction kettle |
| CN105413552B (en) * | 2015-11-19 | 2017-11-28 | 无锡意凯自动化技术有限公司 | Sterile vacuum emulsifying systems |
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| CN1408471A (en) * | 2001-09-24 | 2003-04-09 | 朱文华 | Glass lining reaction pot without top and bottum connection ring and with external jacket of thickened and enameled steel plate |
| CN201603534U (en) * | 2009-07-30 | 2010-10-13 | 安徽广信农化股份有限公司 | Novel stirred vessel |
| CN201644084U (en) * | 2010-03-12 | 2010-11-24 | 安徽广信农化股份有限公司 | Glass lining open type reaction pot |
| CN202823352U (en) * | 2012-05-30 | 2013-03-27 | 苏州市旭洋工业搪瓷厂 | Bromine reaction kettle |
| CN203123961U (en) * | 2012-12-28 | 2013-08-14 | 珠海华大浩宏化工有限公司 | Combined printing and dyeing auxiliary reaction device |
| CN203700522U (en) * | 2014-03-12 | 2014-07-09 | 临沂宏业化工设备有限公司 | Glass lining equipment provided with profiling outer coating layers |
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2014
- 2014-03-12 CN CN201410089510.0A patent/CN103820781B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1408471A (en) * | 2001-09-24 | 2003-04-09 | 朱文华 | Glass lining reaction pot without top and bottum connection ring and with external jacket of thickened and enameled steel plate |
| CN201603534U (en) * | 2009-07-30 | 2010-10-13 | 安徽广信农化股份有限公司 | Novel stirred vessel |
| CN201644084U (en) * | 2010-03-12 | 2010-11-24 | 安徽广信农化股份有限公司 | Glass lining open type reaction pot |
| CN202823352U (en) * | 2012-05-30 | 2013-03-27 | 苏州市旭洋工业搪瓷厂 | Bromine reaction kettle |
| CN203123961U (en) * | 2012-12-28 | 2013-08-14 | 珠海华大浩宏化工有限公司 | Combined printing and dyeing auxiliary reaction device |
| CN203700522U (en) * | 2014-03-12 | 2014-07-09 | 临沂宏业化工设备有限公司 | Glass lining equipment provided with profiling outer coating layers |
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| CN103820781A (en) | 2014-05-28 |
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