CN103820781A - Glass lined equipment provided with outer profiling cladding and manufacturing method of glass lined equipment - Google Patents
Glass lined equipment provided with outer profiling cladding and manufacturing method of glass lined equipment Download PDFInfo
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- CN103820781A CN103820781A CN201410089510.0A CN201410089510A CN103820781A CN 103820781 A CN103820781 A CN 103820781A CN 201410089510 A CN201410089510 A CN 201410089510A CN 103820781 A CN103820781 A CN 103820781A
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Abstract
The invention provides glass lined equipment provided with an outer profiling cladding and a manufacturing method of the glass lined equipment. The glass lined equipment mainly comprises a tank cover and a tank body, wherein an outer stainless steel cladding layer is arranged on the outer side of the tank cover, outer stainless steel cladding layers are arranged at the upper part of the outer side of the tank body and the outer side of a jacket, a gap between the jacket and the stainless steel outer cladding layers is filled with a thermal insulation material, and a thermal insulation layer is formed. GMP (good manufacturing practice) certification requirements that the production equipment cannot have any adverse effect on quality of medicine and the surface of production equipment directly contacted with medicine is required to be flat, smooth, easy to clean or disinfect and corrosion-resistant are met, and the production cost is lower than that of austenitic stainless steel glass lined equipment.
Description
Technical field
The present invention relates to a kind of glass-lined equipment and manufacture method thereof, relate in particular to a kind of glass-lined equipment that there is stainless steel profiling outsourcing, meets the clean requirement of pharmacy GMP.
Background technology
Glass-lined equipment is sprayed at metal tire surface by the high glassiness glaze of silicon content, through 920-960 ℃ of multiple high temp enamel firing, the adherence of glassiness glaze is made in metal tire surface, therefore it has the good mechanical properties two-fold advantage of the glazed chemical stability of class and metal, has substituted in many aspects the equipment such as stainless steel, non-ferrous metal, plastics.
Along with developing rapidly of the industries such as biology, medicine, food, not only require the device interiors such as reactor to there is erosion resistance but also require the clean health of appearance, stainless material long service life, good looking appearance, but because stainless steel is not corrosion-resistant to the medium of chloride ion-containing or non-oxidizing acid, also may cause the heavy metal ion content of the special materials such as medicine to exceed standard, not meeting in GMP authentication must not be with medicine generation chemical reaction, absorption medicine or to the requirement of h substance in medicine; And the matrix of the glassed steel reaction vessels that China produces is at present the carbon steel or low alloy steel of Q235 series or 20R, if selected with austenitic stainless steel as the matrix of glass-lined equipment and the special ceramic of design, be formed in the stainless steel glass-lined equipment of energy safe operation under certain operating mode through specific enamel firing processing method, but use stainless steel larger as the matrix of glass-lined equipment and the special ceramic cost of design, and enamel firing technique more complicated.
Prior art glass-lined equipment cannot meet the hygienic requirements of dust proof workshop equipment, particularly cannot meet pharmacy corporation and implement " Good Manufacturing Practice and Quality Control of Drug " clean requirement (GMP).
Summary of the invention
In order to solve the difficult problem existing in prior art, provide one to there is profiling outsourcing glass-lined equipment solution glass-lined equipment and do not meet the problems such as GMP cleaning requires, production cost is higher, enamel firing complex process.
The technical solution adopted for the present invention to solve the technical problems is:
One has profiling outsourcing glass-lined equipment, mainly comprises cover and can body, and described cover is provided with the mouth of pipe, manhole and seal; Described can body outer lower portion is surrounded by chuck, and the integrally welded structure of described can body and chuck is cavity between the two, and described can body one side is provided with spigot flange, and bottom is distributed with drain hole, condensation-water drain, steam inlet and vapour outlet;
Described cover surface has stainless steel surrounding layer, and described stainless steel surrounding layer upper can cap seal women's head-ornaments and cover flange face form cover stainless steel surrounding layer jointly;
Described can body outer upper and chuck outside have stainless steel surrounding layer, outside described can body, stainless steel surrounding layer top is surrounded by can body flange face and can body face I stainless steel surrounding layer, described can body and chuck weld are surrounded by can body transition face I stainless steel surrounding layer, described chuck outside is surrounded by can body face II stainless steel surrounding layer, can body bottom is surrounded by can body end socket face stainless steel surrounding layer, described can body bottom and chuck weld are surrounded by can body transition face II stainless steel surrounding layer, and described can body bottom is surrounded by can body face III stainless steel surrounding layer;
The described mouth of pipe, manhole, seal and drain hole place are surrounded by the stainless steel surrounding layer of flange hub face and flange face composition;
Between described stainless steel surrounding layer for being welded to connect;
Between described chuck and stainless steel surrounding layer, be filled with lagging material and form thermal insulation layer.
Preferably, the stainless steel surrounding layer thickness that described cover outside has is 1.5-3mm, and the stainless steel surrounding layer thickness that described can body outside has is more than or equal to 3mm.
Preferably, the lagging material of described thermal insulation layer is polyurethane foam material or silicate material.
The stainless steel surrounding layer manufacture method of the new glass-lined equipment of this profiling outsourcing, specifically comprises the steps:
1) according to the physical size of jar cap of enameled glass equipment 1 and can body 2, each composition face is used to scriber setting-out on 304 stainless-steel sheets, setting-out comprises each composition mask body size, flange and mouth of pipe place line of perforations, and line drawing is well cut off according to line with steel scissors afterwards;
2) the cover end socket face 301 of the stainless-steel sheet of lower complete material and can body end socket face 307 use moulds are carried out to preliminary impact briquetting, and in flange and the perforate of mouth of pipe place of cover end socket face 301 and can body end socket face 307;
3) cover flange face 301 is placed on to lass lining cover 1 top, from cover 1, launch towards cover 1 periphery, stainless-steel sheet arranges while sprawling, make profile consistent with cover 1 profile, steel plate runs into unfairness or protruding drum, wrinkling place, beat with cover 1 and fit closely with rubber hammer, cover flange face 302 is just close to the flange of cover 1 bottom after one-step forming by flanging, joint argon arc welding butt welding, cover flange face 302 and cover flange face 301 argon arc welding butt welding, be uniformly distributed spot welding with the flange of cover 1 bottom with argon arc welding;
4) the can body flange face 303 that can body 2 outer upper are surrounded by, after can body face I 304 and can body 2 and 305 times honest materials of chuck 21 weld can body transition face I, arrange while sprawling, joint argon arc welding butt welding, make profile consistent with cover 2 profiles, steel plate runs into unfairness or protruding drum, wrinkling place, beat with cover 2 and fit closely with rubber hammer, the can body face II 306 in chuck 21 outsides, the can body end socket face 307 of can body 2 bottoms, can body 2 bottoms and chuck 21 welds are surrounded by can body transition face II 308, can body 2 bottoms are surrounded by the argon arc welding butt welding of can body face III 309 joints, make profile consistent with cover 2 profiles,
5) when flange, mouth of pipe place and cover 1 and can body 2 peripheries are fitted, the stainless steel plate of flange periphery is cut off to steel plate with steel scissors, become " V " type, size is approximately 3mm × (10-20) mm, stainless steel plate rolls up after flange face and cover 1 and can body 2 peripheries, " V " type breach is welded with argon arc welding to stainless steel welding stick diameter of phi 2.0 used, welding current 70-80A, weldingvoltage 7-9V;
6) " V " type breach argon arc welding butt welding, is uniformly distributed spot welding with cover 1 and can body 2 flanges with argon arc welding, beats itself and cover 1 and can body 2 are fitted tightly with rubber hammer etc.;
7) stainless steel weld joint also will be polished to polished finish after 320 orders, makes the surface smoothness of stainless steel plate reach requirement;
8) repair steel plate and cover 1 and can body 2 irregular places, tight limit with steel scissors, make it profile consistent.
Beneficial effect of the present invention is, the one providing has profiling outsourcing glass-lined equipment, cover and can body outside have stainless steel surrounding layer, meet production unit in GMP authentication and must not produce any disadvantageous effect to drug quality, the production unit surface directly contacting with medicine should be smooth, bright and clean, easy cleaning or sterilization, corrosion-resistant requirement, and lower than austenitic stainless steel glass-lined equipment production cost.
Accompanying drawing explanation
Below in conjunction with accompanying drawing, one of the present invention being had to profiling outsourcing glass-lined equipment is described further:
Fig. 1 is the structural representation of profiling outsourcing enamelled vessel of the present invention;
Fig. 2 is the flange bound edge structure for amplifying schematic diagram of profiling outsourcing enamelled vessel of the present invention;
In figure: 1-cover, the 11-mouth of pipe, 12-seal, 13-manhole, 2-can body, 21-chuck, 22-thermal insulation layer, 23-steam inlet, 24-drain hole, 25-condensation-water drain, 26-vapour outlet, 27-spigot flange, 3-stainless steel surrounding layer, 301-cover end socket face, 302-cover flange face, 303-can body flange face, 304-can body face I, 305-can body transition face I, 306-can body face II, 307-can body end socket face, 308-can body transition face II, 309-can body face III, 310-flange hub face, 311-flange face.
Embodiment
Below in conjunction with accompanying drawing, the present invention is further described:
As shown in Figure 1-2, one has profiling outsourcing glass-lined equipment and mainly comprises cover 1 and can body 2, and described cover 1 is provided with the mouth of pipe 11, manhole 13 and seal 12, described can body 2 outer lower portion are surrounded by chuck 21, described can body 2 and the integrally welded structure of chuck 21, be cavity between the two, described can body 2 one sides are provided with spigot flange 27, and bottom is distributed with drain hole 24, condensation-water drain 25, steam inlet 23 and vapour outlet 26, described cover 1 surface has stainless steel surrounding layer 3, described stainless steel surrounding layer 3 upper can cap seal women's head-ornaments 301 and the common formation cover of cover flange face 302 1 stainless steel surrounding layer 3, described can body 2 outer upper and chuck 21 outsides have stainless steel surrounding layer 3, described can body 2 stainless steel surrounding layer 3 tops, outside are surrounded by can body flange face 303 and can body face I 304 stainless steel surrounding layers 3, described can body 2 and chuck 21 welds are surrounded by can body transition face I 305 stainless steel surrounding layers 3, described chuck 21 outsides are surrounded by can body face II 306 stainless steel surrounding layers 3, can body 2 bottoms are surrounded by can body end socket face 307 stainless steel surrounding layers 3, described can body 2 bottoms and chuck 21 welds are surrounded by can body transition face II 308 stainless steel surrounding layers 3, described can body 2 bottoms are surrounded by can body face III 309 stainless steel surrounding layers 3, the described mouth of pipe 11, manhole 13, seal 12 and drain hole 24 places are surrounded by the stainless steel surrounding layer 3 that flange hub face 310 and flange face 311 form, between described stainless steel surrounding layer for being welded to connect.
By reference to the accompanying drawings the specific embodiment of the present invention is described although above-mentioned; but not limiting the scope of the invention; one of ordinary skill in the art should be understood that; on the basis of technical scheme of the present invention, those skilled in the art do not need to pay various modifications that creative work can make or distortion still in protection scope of the present invention.
Claims (4)
1. have a profiling outsourcing glass-lined equipment, mainly comprise cover and can body, described cover is provided with the mouth of pipe, manhole and seal; Described can body outer lower portion is surrounded by chuck, and the integrally welded structure of described can body and chuck is cavity between the two, and described can body one side is provided with spigot flange, and bottom is distributed with drain hole, condensation-water drain, steam inlet and vapour outlet; It is characterized in that:
Described cover surface has stainless steel surrounding layer, and described stainless steel surrounding layer upper can cap seal women's head-ornaments and cover flange face form cover stainless steel surrounding layer jointly;
Described can body outer upper and chuck outside have stainless steel surrounding layer, outside described can body, stainless steel surrounding layer top is surrounded by can body flange face and can body face I stainless steel surrounding layer, described can body and chuck weld are surrounded by can body transition face I stainless steel surrounding layer, described chuck outside is surrounded by can body face II stainless steel surrounding layer, can body bottom is surrounded by can body end socket face stainless steel surrounding layer, described can body bottom and chuck weld are surrounded by can body transition face II stainless steel surrounding layer, and described can body bottom is surrounded by can body face III stainless steel surrounding layer;
The described mouth of pipe, manhole, seal and drain hole place are surrounded by the stainless steel surrounding layer of flange hub face and flange face composition;
Between described stainless steel surrounding layer for being welded to connect;
Between described chuck and stainless steel surrounding layer, be filled with lagging material and form thermal insulation layer.
2. one as claimed in claim 1 has profiling outsourcing glass-lined equipment, it is characterized in that the stainless steel surrounding layer thickness that described cover outside has is 1.5-3mm, and the stainless steel surrounding layer thickness that described can body outside has is more than or equal to 3mm.
3. one as claimed in claim 1 has profiling outsourcing glass-lined equipment, and the lagging material that it is characterized in that described thermal insulation layer is polyurethane foam material or silicate material.
4. as a kind of manufacture method with profiling outsourcing glass-lined equipment of claim 1-3 as described in arbitrarily, specifically comprise the steps:
1) according to the physical size of jar cap of enameled glass equipment 1 and can body 2, each composition face is used to scriber setting-out on 304 stainless-steel sheets, setting-out comprises each composition mask body size, flange and mouth of pipe place line of perforations, and line drawing is well cut off according to line with steel scissors afterwards;
2) the cover end socket face 301 of the stainless-steel sheet of lower complete material and can body end socket face 307 use moulds are carried out to preliminary impact briquetting, and in flange and the perforate of mouth of pipe place of cover end socket face 301 and can body end socket face 307;
3) cover flange face 301 is placed on to lass lining cover 1 top, from cover 1, launch towards cover 1 periphery, stainless-steel sheet arranges while sprawling, make profile consistent with cover 1 profile, steel plate runs into unfairness or protruding drum, wrinkling place, beat with cover 1 and fit closely with rubber hammer, cover flange face 302 is just close to the flange of cover 1 bottom after one-step forming by flanging, joint argon arc welding butt welding, cover flange face 302 and cover flange face 301 argon arc welding butt welding, be uniformly distributed spot welding with the flange of cover 1 bottom with argon arc welding;
4) the can body flange face 303 that can body 2 outer upper are surrounded by, after can body face I 304 and can body 2 and 305 times honest materials of chuck 21 weld can body transition face I, arrange while sprawling, joint argon arc welding butt welding, make profile consistent with cover 2 profiles, steel plate runs into unfairness or protruding drum, wrinkling place, beat with cover 2 and fit closely with rubber hammer, the can body face II 306 in chuck 21 outsides, the can body end socket face 307 of can body 2 bottoms, can body 2 bottoms and chuck 21 welds are surrounded by can body transition face II 308, can body 2 bottoms are surrounded by the argon arc welding butt welding of can body face III 309 joints, make profile consistent with cover 2 profiles,
5) when flange, mouth of pipe place and cover 1 and can body 2 peripheries are fitted, the stainless steel plate of flange periphery is cut off to steel plate with steel scissors, become " V " type, size is approximately 3mm × (10-20) mm, stainless steel plate rolls up after flange face and cover 1 and can body 2 peripheries, " V " type breach is welded with argon arc welding to stainless steel welding stick diameter of phi 2.0 used, welding current 70-80A, weldingvoltage 7-9V;
6) " V " type breach argon arc welding butt welding, is uniformly distributed spot welding with cover 1 and can body 2 flanges with argon arc welding, beats itself and cover 1 and can body 2 are fitted tightly with rubber hammer etc.;
7) stainless steel weld joint also will be polished to polished finish after 320 orders, makes the surface smoothness of stainless steel plate reach requirement;
8) repair steel plate and cover 1 and can body 2 irregular places, tight limit with steel scissors, make it profile consistent.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410089510.0A CN103820781B (en) | 2014-03-12 | 2014-03-12 | One has profiling outsourcing glass-lined equipment and manufacture method thereof |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410089510.0A CN103820781B (en) | 2014-03-12 | 2014-03-12 | One has profiling outsourcing glass-lined equipment and manufacture method thereof |
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| CN103820781A true CN103820781A (en) | 2014-05-28 |
| CN103820781B CN103820781B (en) | 2015-12-02 |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105148816A (en) * | 2015-09-08 | 2015-12-16 | 浙江诚信医化设备有限公司 | Manufacturing method of glass-lined reaction kettle |
| CN105413552A (en) * | 2015-11-19 | 2016-03-23 | 无锡意凯自动化技术有限公司 | Sterile vacuum emulsification system |
Citations (6)
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| CN1408471A (en) * | 2001-09-24 | 2003-04-09 | 朱文华 | Glass lining reaction pot without top and bottum connection ring and with external jacket of thickened and enameled steel plate |
| CN201603534U (en) * | 2009-07-30 | 2010-10-13 | 安徽广信农化股份有限公司 | Novel stirred vessel |
| CN201644084U (en) * | 2010-03-12 | 2010-11-24 | 安徽广信农化股份有限公司 | Glass lining open type reaction pot |
| CN202823352U (en) * | 2012-05-30 | 2013-03-27 | 苏州市旭洋工业搪瓷厂 | Bromine reaction kettle |
| CN203123961U (en) * | 2012-12-28 | 2013-08-14 | 珠海华大浩宏化工有限公司 | Combined printing and dyeing auxiliary reaction device |
| CN203700522U (en) * | 2014-03-12 | 2014-07-09 | 临沂宏业化工设备有限公司 | Glass lining equipment provided with profiling outer coating layers |
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2014
- 2014-03-12 CN CN201410089510.0A patent/CN103820781B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1408471A (en) * | 2001-09-24 | 2003-04-09 | 朱文华 | Glass lining reaction pot without top and bottum connection ring and with external jacket of thickened and enameled steel plate |
| CN201603534U (en) * | 2009-07-30 | 2010-10-13 | 安徽广信农化股份有限公司 | Novel stirred vessel |
| CN201644084U (en) * | 2010-03-12 | 2010-11-24 | 安徽广信农化股份有限公司 | Glass lining open type reaction pot |
| CN202823352U (en) * | 2012-05-30 | 2013-03-27 | 苏州市旭洋工业搪瓷厂 | Bromine reaction kettle |
| CN203123961U (en) * | 2012-12-28 | 2013-08-14 | 珠海华大浩宏化工有限公司 | Combined printing and dyeing auxiliary reaction device |
| CN203700522U (en) * | 2014-03-12 | 2014-07-09 | 临沂宏业化工设备有限公司 | Glass lining equipment provided with profiling outer coating layers |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105148816A (en) * | 2015-09-08 | 2015-12-16 | 浙江诚信医化设备有限公司 | Manufacturing method of glass-lined reaction kettle |
| CN105413552A (en) * | 2015-11-19 | 2016-03-23 | 无锡意凯自动化技术有限公司 | Sterile vacuum emulsification system |
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| Publication number | Publication date |
|---|---|
| CN103820781B (en) | 2015-12-02 |
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