CN103818965A - Phosphorous removal method for manganous sulfate produced from high-phosphorus rhodochrosite - Google Patents

Phosphorous removal method for manganous sulfate produced from high-phosphorus rhodochrosite Download PDF

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CN103818965A
CN103818965A CN201410105085.XA CN201410105085A CN103818965A CN 103818965 A CN103818965 A CN 103818965A CN 201410105085 A CN201410105085 A CN 201410105085A CN 103818965 A CN103818965 A CN 103818965A
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phosphorus
solution
rhodochrosite
manganese
sulfate solution
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谢昭明
黄国平
刘作华
陶长元
杜军
范兴
刘仁龙
周小霞
孙大贵
唐金晶
孔令峰
左赵宏
张兴然
程亚亚
李文生
彭浩
舒建成
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Chongqing University
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Abstract

The invention provides a phosphorous removal method for manganous sulfate produced from high-phosphorus rhodochrosite. The phosphorous removal method comprises the steps of (1), at the room temperature, adding ferrous sulfate and a hydrogen peroxide solution to a manganous sulfate solution produced from high-phosphorus rhodochrosite to form a mixed solution, and then carrying out an oxidization reaction in a stirring state, (2) adding stronger ammonia water to the mixed solution obtained in the step (1) to regulate the pH value to the range from 3 to 5, and then thoroughly stirring under the room temperature to obtain a mixed slurry, and (3) standing and precipitating the mixed slurry obtained in the step (2), and then filtering and separating, and obtaining the filtrate, namely, a low-phosphorus manganous sulfate solution. Compared with the prior art, the phosphorous removal method is capable of effectively avoiding the problems of complex operation, high energy consumption and/or pollution on the environment possibly caused by phosphorous removal during mineral separation, and also has the advantages of mild reaction conditions and relatively lower cost.

Description

高磷菱锰矿所制硫酸锰溶液的除磷方法Phosphorus removal method of manganese sulfate solution made from high-phosphorus rhodochrosite

技术领域 technical field

本发明涉及对由高磷菱锰矿所制取的硫酸锰溶液进行脱磷处理的方法。 The invention relates to a method for dephosphorizing the manganese sulfate solution prepared from high phosphorus rhodochrosite.

背景技术 Background technique

金属锰(Mn)是一种重要工业原料,电解法是获得金属锰的方法之一。其基本步骤是,首先以锰矿石为原料,将其粉碎后加入硫酸制成含锰浸取液——硫酸锰溶液;然后将这硫酸锰溶液经除杂处理后作为电解液来进行电解,以得到金属锰。我国锰矿石多为贫矿,且有害杂质磷含量较高。由于在电解过程中,磷含量过高,不仅会使阳极电位大大上升,氧气析出,电流效率下降,阳极迅速腐蚀损坏,进而导致阴极金属锰上板效率低;而且会导致金属锰返溶而造成经济损失。另外,电解液中的磷会以磷锰化合物的形式进入金属锰产品中,导致金属锰质量下降,如果将其作为炼钢原料之一,还将影响钢材的质量。所以,对于各种高磷锰矿(含磷量高的锰矿石)来讲,在将其制备成可作为电解液用的硫酸锰溶液之前,还须尽量去除其中的磷。现有技术中,也的确有了不少针对不同种类的高磷锰矿来除磷(脱磷)的方法,然而,在这些方法中,有的操作较复杂、有的能耗较高、有的可能对环境造成污染。尤其是,这些方法都是在选矿阶段进行的,且有的只适用于软锰矿。在本来就要以高磷菱锰矿为原料来制备成可作为电解液用的硫酸锰溶液的情况下,若仍采用现有技术来对高磷菱锰矿多进行一次选矿处理,会使最终得到低磷硫酸锰溶液的成本大大增加。 Metal manganese (Mn) is an important industrial raw material, and electrolysis is one of the methods to obtain metal manganese. The basic steps are as follows: firstly, manganese ore is used as raw material, and after it is crushed, sulfuric acid is added to make manganese-containing leaching solution—manganese sulfate solution; to obtain manganese metal. Manganese ore in my country is mostly lean ore, and the content of harmful impurities is relatively high. Due to the high phosphorus content in the electrolysis process, not only will the anode potential be greatly increased, oxygen will be precipitated, the current efficiency will be reduced, and the anode will be corroded and damaged rapidly, which will lead to low efficiency of the cathode metal manganese plate; Economic losses. In addition, the phosphorus in the electrolyte will enter the metal manganese products in the form of phosphorus-manganese compounds, resulting in a decline in the quality of metal manganese. If it is used as one of the raw materials for steelmaking, it will also affect the quality of steel. Therefore, for various high-phosphorus manganese ores (manganese ores with high phosphorus content), phosphorus must be removed as much as possible before they are prepared into manganese sulfate solutions that can be used as electrolytes. In the prior art, there are indeed many methods for removing phosphorus (dephosphorization) for different types of high-phosphorus manganese ores. However, in these methods, some operations are more complicated, some have higher energy consumption, and some May cause pollution to the environment. In particular, these methods are carried out in the beneficiation stage, and some are only applicable to pyrolusite. In the case that the high-phosphorus rhodochrosite is used as the raw material to prepare the manganese sulfate solution that can be used as the electrolyte, if the existing technology is still used to carry out one more beneficiation process on the high-phosphorus rhodochrosite, the final result will be low. The cost of phosphorous manganese sulfate solution is greatly increased.

发明内容 Contents of the invention

本发明的目的是,提供一种工艺简单、能耗低、无污染,且其成本较低的高磷菱锰矿所制硫酸锰溶液的除磷方法。 The object of the present invention is to provide a method for removing phosphorus from manganese sulfate solution made from high phosphorus rhodochrosite with simple process, low energy consumption, no pollution and low cost.

为实现所述目的,提供了这样一种高磷菱锰矿所制硫酸锰溶液的除磷方法,其特征在于,该方法有如下步骤: For realizing said purpose, the dephosphorization method of the manganese sulfate solution that such a kind of high phosphorus rhodochrosite is made is provided, it is characterized in that, this method has the following steps:

(1)室温条件下,在搅拌槽内装入由高磷菱锰矿所制的硫酸锰溶液,接着加入硫酸亚铁、质量分数为30%的双氧水溶液以组成混合溶液;然后在搅拌状态下进行氧化反应; (1) At room temperature, put manganese sulfate solution made of high-phosphorus rhodochrosite into the stirring tank, then add ferrous sulfate and hydrogen peroxide solution with a mass fraction of 30% to form a mixed solution; then carry out the mixing under stirring oxidation reaction;

其中,硫酸锰溶液的磷浓度在2.5~3.2g/l之间,硫酸亚铁中铁离子与硫酸锰溶液中磷的摩尔比=1.0~2∶1,双氧水与硫酸亚铁中铁离子的摩尔比=0.5~1.25∶1; Wherein, the phosphorus concentration of manganese sulfate solution is between 2.5~3.2g/l, and the mol ratio=1.0~2: 1 of phosphorus in iron ion and manganese sulfate solution in ferrous sulfate, the mol ratio of iron ion in hydrogen peroxide and ferrous sulfate= 0.5~1.25:1;

(2)在步骤(1)所得混合溶液中加入浓氨水以调节pH值到3~5,然后在室温条件下充分搅拌以得混合料浆; (2) Add concentrated ammonia water to the mixed solution obtained in step (1) to adjust the pH value to 3-5, and then fully stir at room temperature to obtain a mixed slurry;

(3)静置、沉淀步骤(2)所得混合料浆,然后过滤、分离,所得滤液即为低磷硫酸锰溶液。 (3) Stand still and precipitate the mixed slurry obtained in step (2), then filter and separate, and the obtained filtrate is low-phosphorus manganese sulfate solution.

从方案中可以看出,本发明是针对已经用硫酸浸取高磷菱锰矿后,得到含磷过高的硫酸锰溶液来进行除磷处理的。在这种硫酸锰溶液中的磷,主要以可溶性的磷酸盐(正磷酸盐和少量焦磷酸盐)形态存在,在步骤(1)中加入硫酸亚铁和双氧水溶液而组成混合溶液,以进行氧化反应后,混合溶液中的部分二价铁(Fe2+)将氧化成新生态的三价铁(Fe3+),同时能让部分焦磷酸根(P2O7 4-)转化为正磷酸根(PO4 3-)。在步骤(2)中慢慢加入浓氨水(NH3·H2O)调节pH值后,一方面能让三价铁和尚未氧化的二价铁与磷酸根形成难溶性的磷酸盐沉淀;另一方面,混合溶液中新生态的三价铁发生强烈水解,并在水解的同时发生各个聚合反应,生成具有较长线形结构的多核羟基络合物,如Fe2(OH)2 4+、Fe3(OH)4 5+等,这些含铁的羟基络合物能够以吸附、络合的方式与磷酸根发生共沉淀现象,再通过沉淀分离将磷去除。这就保证了难溶性的磷酸盐沉淀与硫酸锰溶液的可靠分离。于是,在步骤(3)所得的滤液中就只是磷含量非常低的硫酸锰溶液了。与现有技术相比,由于本发明把去除磷的过程放在了硫酸锰溶液中,而用高磷菱锰矿为原料来制备硫酸锰溶液本身又是制备电解液的不可少的步骤,且在本步骤中除磷之外的其他杂质也被大量地去除掉了。所以,与现有技术相比较,不仅有效地避免了在选矿时除磷而可能存在的操作较复杂、能耗较高和/或对环境造成污染的问题,而且还有反应条件温和、成本相对较低的优点。 It can be seen from the scheme that the present invention is aimed at performing phosphorus removal treatment on manganese sulfate solution containing too high phosphorus after leaching high-phosphorus rhodochrosite with sulfuric acid. Phosphorus in this manganese sulfate solution mainly exists in the form of soluble phosphate (orthophosphate and a small amount of pyrophosphate). In step (1), ferrous sulfate and hydrogen peroxide solution are added to form a mixed solution for oxidation After the reaction, part of the ferrous iron (Fe 2+ ) in the mixed solution will be oxidized into new ecological ferric iron (Fe 3+ ), and at the same time, part of the pyrophosphate (P 2 O 7 4- ) can be converted into orthophosphoric acid root (PO 4 3- ). After slowly adding concentrated ammonia water (NH 3 ·H 2 O) to adjust the pH value in step (2), on the one hand, ferric iron and unoxidized ferrous iron and phosphate can form insoluble phosphate precipitation; On the one hand, the nascent ferric iron in the mixed solution is strongly hydrolyzed, and various polymerization reactions occur at the same time of hydrolysis, forming polynuclear hydroxyl complexes with long linear structures, such as Fe 2 (OH) 2 4+ , Fe 3 (OH) 4 5+ , etc. These iron-containing hydroxy complexes can co-precipitate with phosphate in the form of adsorption and complexation, and then remove phosphorus through precipitation and separation. This ensures reliable separation of insoluble phosphate precipitates from the manganese sulfate solution. Then, in the filtrate of step (3) gained, just just be the very low manganese sulfate solution of phosphorus content. Compared with the prior art, because the present invention puts the process of removing phosphorus in manganese sulfate solution, and using high-phosphorus rhodochrosite as raw material to prepare manganese sulfate solution itself is an indispensable step for preparing electrolyte, and in Impurities other than phosphorus are also largely removed in this step. Therefore, compared with the existing technology, it not only effectively avoids the problems of complex operation, high energy consumption and/or environmental pollution caused by phosphorus removal during ore dressing, but also has mild reaction conditions and relatively low cost. lower merit.

下面结合具体实施方式对本发明做进一步的说明。 The present invention will be further described below in combination with specific embodiments.

具体实施方式 Detailed ways

高磷菱锰矿所制硫酸锰溶液的除磷方法,其特征在于,该方法有如下步骤:  The dephosphorization method of manganese sulfate solution made from high-phosphorus rhodochrosite is characterized in that the method has the following steps:

(1)室温条件下,在搅拌槽内装入由高磷菱锰矿所制的硫酸锰溶液,接着加入硫酸亚铁(FeSO4·7H2O)、质量分数为30%的双氧水(H2O2)溶液以组成混合溶液;然后在搅拌状态下进行氧化反应(保证充分氧化的搅拌时间,通常仅要3~5min); (1) At room temperature, put the manganese sulfate solution made of high phosphorus rhodochrosite into the stirring tank, then add ferrous sulfate (FeSO 4 7H 2 O), hydrogen peroxide (H 2 O 2 ) The solution is used to form a mixed solution; then the oxidation reaction is carried out under stirring (the stirring time to ensure sufficient oxidation is usually only 3 to 5 minutes);

其中,硫酸锰溶液的磷浓度在2.5~3.2g/l之间,硫酸亚铁中铁离子与硫酸锰溶液中磷的摩尔比=1.0~2∶1,双氧水与硫酸亚铁中铁离子的摩尔比=0.5~1.25∶1; Wherein, the phosphorus concentration of manganese sulfate solution is between 2.5~3.2g/l, and the mol ratio=1.0~2: 1 of phosphorus in iron ion and manganese sulfate solution in ferrous sulfate, the mol ratio of iron ion in hydrogen peroxide and ferrous sulfate= 0.5~1.25:1;

(2)在步骤(1)所得混合溶液中加入浓氨水以调节pH值到3~5,然后在室温条件下充分搅拌以得混合料浆(保证搅拌充分、混合均匀的时间,通常仅需30min~45min); (2) Add concentrated ammonia water to the mixed solution obtained in step (1) to adjust the pH value to 3-5, and then fully stir at room temperature to obtain a mixed slurry (the time to ensure sufficient stirring and uniform mixing is usually only 30 minutes ~45min);

(3)静置、沉淀步骤(2)所得混合料浆(通常,静置沉淀30min即可),然后过滤、分离,所得滤液即为低磷硫酸锰溶液。 (3) Standing and settling the mixed slurry obtained in step (2) (usually, settling for 30 minutes is sufficient), then filtering and separating, and the obtained filtrate is a low-phosphorus manganese sulfate solution.

本发明通过了在实验室所做的实验验证,验证步骤与上述具体实施方式的步骤相同。验证结果见验证表。 The present invention has passed the experimental verification done in the laboratory, and the verification steps are the same as the steps of the above-mentioned specific embodiment. See the verification table for verification results.

验证前后,均采用GB/T1515-2002《锰矿石磷含量的测定 磷钼蓝分光光度法》来测定硫酸锰溶液的磷浓度,然后分别计算出磷去除率。(注:在验证表中,“初磷浓度”为由高磷菱锰矿所制成的硫酸锰溶液的初始浓度,“n(Fe/P)”表示硫酸亚铁中铁离子与硫酸锰溶液中磷的摩尔比之比值,“H2O2∶Fe”表示双氧水与硫酸亚铁中铁离子的摩尔比,“残磷浓度(mg/l)”是指各例验证实验结束后的硫酸锰溶液的磷浓度。 Before and after verification, GB/T1515-2002 "Determination of Phosphorus Content in Manganese Ore - Phosphorus Molybdenum Blue Spectrophotometric Method" was used to measure the phosphorus concentration of manganese sulfate solution, and then the phosphorus removal rate was calculated respectively. (Note: In the verification table, "initial phosphorus concentration" is the initial concentration of manganese sulfate solution made from high-phosphorus rhodochrosite, and "n(Fe/P)" represents the iron ion in ferrous sulfate and phosphorus in manganese sulfate solution "H 2 O 2 : Fe" represents the molar ratio of hydrogen peroxide to iron ions in ferrous sulfate, "residual phosphorus concentration (mg/l)" refers to the phosphorus content of the manganese sulfate solution after each verification experiment concentration.

验证表: Verification form:

从上述各例中可以看出,本发明磷的去除率均达到了98%以上,验证例4的效果是最差的,但其硫酸锰溶液仍能够满足电解金属锰时对其磷含量的最低要求。 From above-mentioned each example as can be seen, the removal rate of phosphorus of the present invention has all reached more than 98%, and the effect of verification example 4 is the worst, but its manganese sulfate solution still can satisfy the minimum to its phosphorus content when electrolytic metal manganese Require.

特别说明,在对本发明进行验证时,为测试对硫酸锰溶液中锰的影响,还采用GB/T1506-2002《锰矿石锰含量的测定电位滴定法和硫酸亚铁铵滴定法》中的硫酸亚铁铵滴定法,测定了验证前后的硫酸锰溶液中的锰含量(验证前的锰浓度分别在30~34g/l之间)。结果表明,硫酸锰溶液中的锰损失均不大,锰损失最大是验证例3,但其损失也没有超过8%。由于用本发明方法除磷后的硫酸锰溶液电解而得到的金属锰的纯度较高(基本上没有磷锰化合物存在),故,从保证金属锰的纯度和综合效益来看,本发明是适合于工业生产的。 In particular, when the present invention is verified, in order to test the influence of manganese in manganese sulfate solution, the ferrous sulfate in GB/T1506-2002 "The Determination Potentiometric Titration and Ferrous Ammonium Sulfate Titration of Manganese Ore Manganese Content" is also used. Ferric ammonium titration method was used to measure the manganese content in the manganese sulfate solution before and after verification (manganese concentrations before verification were between 30 and 34 g/l). The results show that the manganese loss in the manganese sulfate solution is not large, and the manganese loss is the largest in verification example 3, but its loss does not exceed 8%. Because the purity of the manganese metal obtained by electrolysis of the manganese sulfate solution after dephosphorization by the method of the present invention is relatively high (substantially no phosphorus-manganese compound exists), so, from the perspective of ensuring the purity and comprehensive benefits of the manganese metal, the present invention is suitable produced in industry.

Claims (1)

1.高磷菱锰矿所制硫酸锰溶液的除磷方法,其特征在于,该方法有如下步骤:  1. the dephosphorization method of manganese sulfate solution made by high-phosphorus rhodochrosite is characterized in that, the method has the following steps: (1)室温条件下,在搅拌槽内装入由高磷菱锰矿所制的硫酸锰溶液,接着加入硫酸亚铁、质量分数为30%的双氧水溶液以组成混合溶液;然后在搅拌状态下进行氧化反应; (1) At room temperature, put manganese sulfate solution made of high-phosphorus rhodochrosite into the stirring tank, then add ferrous sulfate and hydrogen peroxide solution with a mass fraction of 30% to form a mixed solution; then carry out the mixing under stirring oxidation reaction; 其中,所述硫酸锰溶液的磷浓度在2.5~3.2g/l之间,硫酸亚铁中铁离子与所述硫酸锰溶液中磷的摩尔比=1.0~2∶1,双氧水与硫酸亚铁中铁离子的摩尔比=0.5~1.25∶1; Wherein, the phosphorus concentration of the manganese sulfate solution is between 2.5~3.2g/l, the molar ratio of iron ions in the ferrous sulfate to phosphorus in the manganese sulfate solution=1.0~2:1, and the iron ions in the hydrogen peroxide and ferrous sulfate Molar ratio=0.5~1.25:1; (2)在步骤(1)所得混合溶液中加入浓氨水以调节pH值到3~5,然后在室温条件下充分搅拌以得混合料浆; (2) Add concentrated ammonia water to the mixed solution obtained in step (1) to adjust the pH value to 3-5, and then fully stir at room temperature to obtain a mixed slurry; (3)静置、沉淀步骤(2)所得混合料浆,然后过滤、分离,所得滤液即为低磷硫酸锰溶液。 (3) Stand still and precipitate the mixed slurry obtained in step (2), then filter and separate, and the obtained filtrate is low-phosphorus manganese sulfate solution.
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CN110819797A (en) * 2019-11-21 2020-02-21 武汉理工大学 A kind of carbonate mineral leaching method
CN110983054A (en) * 2019-12-31 2020-04-10 贵州合众锰业科技有限公司 Method for separating and recovering cobalt and nickel from manganese sulfate solution
CN118416848A (en) * 2024-05-09 2024-08-02 重庆大学 A method for efficiently absorbing phosphorus in water using iron-aluminum slag

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Publication number Priority date Publication date Assignee Title
CN104480308A (en) * 2015-01-02 2015-04-01 重庆大学 Dephosphorizing method for acid vanadium leached solution
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CN110819797A (en) * 2019-11-21 2020-02-21 武汉理工大学 A kind of carbonate mineral leaching method
CN110983054A (en) * 2019-12-31 2020-04-10 贵州合众锰业科技有限公司 Method for separating and recovering cobalt and nickel from manganese sulfate solution
CN110983054B (en) * 2019-12-31 2021-07-27 贵州合众锰业科技有限公司 Method for separating and recovering cobalt and nickel from manganese sulfate solution
CN118416848A (en) * 2024-05-09 2024-08-02 重庆大学 A method for efficiently absorbing phosphorus in water using iron-aluminum slag

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Application publication date: 20140528