CN103818336B - The multistage junk protective device of Compressible operator's compartment - Google Patents

The multistage junk protective device of Compressible operator's compartment Download PDF

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Publication number
CN103818336B
CN103818336B CN201410093728.3A CN201410093728A CN103818336B CN 103818336 B CN103818336 B CN 103818336B CN 201410093728 A CN201410093728 A CN 201410093728A CN 103818336 B CN103818336 B CN 103818336B
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China
Prior art keywords
protective device
plastic material
upper strata
bracing frame
hole
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Expired - Fee Related
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CN201410093728.3A
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Chinese (zh)
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CN103818336A (en
Inventor
管翼鹏
王继新
王帅
徐宁
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Jilin University
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Jilin University
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Abstract

The invention discloses the multistage junk protective device of a kind of Compressible operator's compartment, is from top to bottom connected to form successively by protective device ceiling, resilient guiding device, upper strata bracing frame, lower layer support frame and plastic material accommodation box; Upper strata bracing frame and lower layer support frame therebetween are provided with the plastic material accommodation box that iron sheet is welded into, and are filled with plastic material in plastic material accommodation box; Invention increases the space availability ratio above tipping bucket overhanging end and operator's compartment, the impact load-carrying capacity of operator's compartment improved greatly, reduces improving cost, impaired not serious time, protective device can only change a part of parts, reduces maintenance cost.

Description

The multistage junk protective device of Compressible operator's compartment
Technical field
The present invention relates to a kind of protection means for automobile, particularly the multistage junk protective device of a kind of Compressible operator's compartment.
Background technology
In recent years along with the fast development of the industry such as transit industry and mining industry, China has become the application big country of transport trolley, especially self-unloading transport cart, the automatic unloading function of its uniqueness is indispensable aborning, but transport trolley operator's compartment is happened occasionally by the hit accident caused casualties of junk on building site, the safety performance thus improving transport trolley operator's compartment is further particularly important.Although transport trolley operator's compartment has certain safeguard procedures to junk at present, but existing operator's compartment junk shock absorber is mainly plastic construction, height cannot arbitrarily change, and buffer distance is not enough, impact resistant capability is limited, thus forms very large threat to the safety of chaufeur.
Summary of the invention
The object of the invention is to solve in existing operator's compartment junk protective device buffer distance not enough, the problem that impact resistant capability is limited and provide a kind of Compressible operator's compartment multistage junk protective device,
The present invention is from top to bottom connected to form successively by protective device ceiling, resilient guiding device, upper strata bracing frame, lower layer support frame and plastic material accommodation box; Wherein protective device ceiling makes pyramid by iron sheet, inner filling plastic material; Resilient guiding device forms by installing disk, interior guide cylinder, outer guide cylinder and spring, and installation disk and interior guide cylinder are connected by screw, and the installation disk of protective device ceiling and resilient guiding device is screwed together; Upper strata bracing frame is welded by several square steel and makes, on it, symmetry offers several square hole and array screw thread battle array hole, the side of upper strata bracing frame offers outer safe pin-and-hole, the outer guide cylinder of resilient guiding device with upper strata bracing frame by being connected through the screw in screw thread battle array hole; Lower layer support frame is welded by several square steel and makes, surrounding is welded with many symmetrically arranged square steel posts, and square steel post laterally offers interior safe pin-and-hole, and square steel post interts in the square hole of upper strata bracing frame, outer safe pin-and-hole is corresponding with interior safe pin-and-hole, the laterally inserted safety pin from outside; Upper strata bracing frame and lower layer support frame therebetween are provided with the plastic material accommodation box that iron sheet is welded into, and are filled with plastic material in plastic material accommodation box.
Principle of work of the present invention and process: below protective device ceiling, weld several annulus, and bobbin winoler and several anticreep groove fixed pulley are set on the bracing frame of upper strata, bobbin winoler is by bobbin winoler frame, reel and set pin composition, bobbin winoler frame and reel welding, with steel rope from annulus below protective device ceiling, the reel being connected to bobbin winoler after walking around anticreep groove fixed pulley connects, thus the adjustment realized height, when wherein anticreep groove fixed pulley is arranged, reel is pointed in notch direction, annulus below protective device ceiling is welded on directly over anticreep groove fixed pulley.
Can rotate reel when vehicle is walked on highway in advance pulls steel rope to reduce overall height by after resilient guiding device compression with set pin fixed position; Steel rope can be loosened raise height of the present invention during running on-site, increase junk protective capacities.Set pin, for preventing from coming off during vibrations and easy disassembly can be designed to opening shape, produces elastic deformation to reduce set pin lower diameter by pressing the crown part of opening part when pulling down, thus pull-out set pin.
After self-unloading transport cart tipping bucket rises or after being loosened by steel rope without the vehicle bobbin winoler of tipping bucket overhanging end, the multistage junk protective device of Compressible operator's compartment raises due to the effect of resilient guiding device.
Protective device ceiling mainly plays a supportive role to large junk, and when little junk falls thereon, certain tapering can make junk fall from the side.
When junk is heavier, protective device ceiling pressurized moves downward and impulsive force is delivered to the resilient guiding device of below, the impact of resilient guiding device buffering junk; When resilient guiding device is depressed into the limit, protective device ceiling plastic deformation, the application force of protective device ceiling has been applied on the bracing frame of upper strata and then by safety pin and has passed on the square steel post of lower layer support frame.
If now junk still not from operator's compartment falling sideways and downwards impulsive force still time, after application force is slightly large, safety pin is cut off, plastic material in plastic material accommodation box between upper strata bracing frame and lower layer support frame carries out plastic deformation energy-absorbing, and whole protective device compresses further.
Because the great buffer distance of Compressible operator's compartment multistage junk protective device and multi-buffer make the impulsive force of junk be reduced to gravity close to junk, thus operator's compartment is not yielding, ensure that the minimum living space of chaufeur.
Beneficial effect of the present invention:
1, invention increases the space availability ratio above tipping bucket overhanging end and operator's compartment, protective device buffer distance can be greater than the distance between tipping bucket and operator's compartment, increase the junk cushion stroke above operator's compartment when transport trolley unloads, the impact load-carrying capacity of operator's compartment is improved greatly, and the shock junk quality that can bear can be similar to the limit static load quality reaching unshielded device operator's compartment;
2, the present invention changes little to vehicle cab entirety, can do little variation and directly install, significantly reduce improving cost above existing operator's compartment;
3, the suppressing action the present invention due to tipping bucket overhanging end in vehicle travel process can be close to operator's compartment, avoid protective device ceiling with waving in vehicle travel process, and the overall height do not increased when vehicle travels on highway, especially the traveling comfort of operator's compartment under vehicle running state is not affected;
4, the present invention is being out of shape at first by the hit rear ceiling of junk and resilient guiding device, next is only the plastic material distortion in the middle of two-layer bracing frame, impaired not serious time, protective device can only change a part of parts, namely safety pin, protective device ceiling, plastic material accommodation box and plastic material, thus reduce maintenance cost;
5, because resilient guiding device is fixed by screws on the bracing frame of upper strata, and upper strata bracing frame has many group installation tapped bore battle arrays, therefore the present invention is installed the quantity of resilient guiding device, position and length additional and can be changed with different operating mode, and this modular design makes protective device field of application become wide;
6, the invention is not restricted to only install on the vehicle having tipping bucket overhanging end, it also can install with at different operating mode down conversion buffer distance on any transport trolley operator's compartment.
Accompanying drawing explanation
Fig. 1 is the embodiment state of nature block diagram of the present invention.
Fig. 2 is the embodiment compressive state block diagram of the present invention.
Fig. 3 is the embodiment exploded view of the present invention.
Fig. 4 is the embodiment resilient guiding device exploded view of the present invention.
Fig. 5 is the embodiment resilient guiding device jack-up state cutaway view of the present invention.
Fig. 6 is the embodiment resilient guiding device compressive state cutaway view of the present invention.
Fig. 7 is the embodiment upper strata bracing frame birds-eye view of the present invention.
Fig. 8 is the embodiment upper strata bracing frame front elevation of the present invention.
Fig. 9 is the embodiment lower layer support frame birds-eye view of the present invention.
Figure 10 is the embodiment lower layer support frame front elevation of the present invention.
Figure 11 is the skeleton diagram after the embodiment of the present invention installs the device such as bobbin winoler, anticreep groove fixed pulley additional.
Figure 12 is the embodiment bobbin winoler block diagram of the present invention.
Figure 13 is the embodiment bobbin winoler exploded view of the present invention.
Detailed description of the invention
Referring to shown in Fig. 1 to Figure 13, is embodiments of the invention, is from top to bottom to be connected to form successively by protective device ceiling 1, resilient guiding device 2, upper strata bracing frame 3, lower layer support frame 5 and plastic material accommodation box 6; Wherein protective device ceiling 1 makes pyramid by iron sheet, inner filling plastic material; Resilient guiding device 2 is made up of installation disk 21, interior guide cylinder 23, outer guide cylinder 24 and spring 22, and install disk 21 and be connected by screw with interior guide cylinder 23, protective device ceiling 1 is screwed together with the installation disk 21 of resilient guiding device 2; Upper strata bracing frame 3 is welded by five square steel and makes, on it, symmetry offers four square holes 31 and nine groups of screw thread battle array holes 32, the side of upper strata bracing frame 3 offers outer safe pin-and-hole 33, the outer guide cylinder 24 of resilient guiding device 2 with upper strata bracing frame 3 by being connected through the screw in screw thread battle array hole 32; Lower layer support frame 5 is welded by five square steel and makes, surrounding is welded with four symmetrically arranged square steel posts 51, square steel post 51 laterally offers interior safe pin-and-hole 511, square steel post 51 interts in the square hole 31 of upper strata bracing frame 3, outer safe pin-and-hole 33 and interior safe pin-and-hole 511 corresponding, the laterally inserted safety pin 4 from outside; Upper strata bracing frame 3 and lower layer support frame 5 therebetween are provided with the plastic material accommodation box 6 that iron sheet is welded into, and are filled with plastic material in plastic material accommodation box 6.
Principle of work of the present invention and process: below protective device ceiling 1, weld four annulus, and bobbin winoler 7 and four anticreep groove fixed pulleys 9 are set on upper strata bracing frame 3, bobbin winoler 7 is by bobbin winoler frame 71, reel 72 and set pin 73 form, bobbin winoler frame 71 and reel 72 weld, with steel rope 8 from annulus below protective device ceiling 1, the reel (72) being connected to bobbin winoler 7 after walking around anticreep groove fixed pulley 9 connects, thus the adjustment realized height, when wherein anticreep groove fixed pulley 9 is arranged, reel 72 is pointed in notch direction, annulus below protective device ceiling 1 is welded on directly over anticreep groove fixed pulley 9.
Can rotate in advance when vehicle is walked on highway reel 72 pull steel rope 8 resilient guiding device 2 is compressed after with set pin 73 fixed position reduce overall height; Steel rope 8 can be loosened to raise height of the present invention during running on-site, increase junk protective capacities.Set pin 73, for preventing from coming off during vibrations and easy disassembly can be designed to opening shape, produces elastic deformation to reduce set pin lower diameter by pressing the crown part of opening part when pulling down, thus pull-out set pin.
After self-unloading transport cart tipping bucket rises or after being loosened by steel rope 8 without the vehicle bobbin winoler 7 of tipping bucket overhanging end, the multistage junk protective device of Compressible operator's compartment raises due to the effect of resilient guiding device 2.
Protective device ceiling 1 mainly plays a supportive role to large junk, and when little junk falls thereon, certain tapering can make junk fall from the side.
When junk is heavier, protective device ceiling 1 pressurized moves downward and impulsive force is delivered to the resilient guiding device 2 of below, and resilient guiding device 2 cushions the impact of junk; When resilient guiding device 2 is depressed into the limit, protective device ceiling 1 plastic deformation, the application force of protective device ceiling 1 has been applied on upper strata bracing frame 3 and then by safety pin 4 and has passed on the square steel post 51 of lower layer support frame 5.
If now junk still not from operator's compartment falling sideways and downwards impulsive force still time, after application force is slightly large, safety pin 4 is cut off, plastic material in plastic material accommodation box 6 between upper strata bracing frame 3 and lower layer support frame 5 carries out plastic deformation energy-absorbing, and whole protective device compresses further.
Because the great buffer distance of Compressible operator's compartment multistage junk protective device and multi-buffer make the impulsive force of junk be reduced to gravity close to junk, thus operator's compartment is not yielding, ensure that the minimum living space of chaufeur.

Claims (1)

1. the multistage junk protective device of Compressible operator's compartment, is characterized in that: be from top to bottom connected to form successively by protective device ceiling (1), resilient guiding device (2), upper strata bracing frame (3), lower layer support frame (5) and plastic material accommodation box (6); Wherein protective device ceiling (1) makes pyramid by iron sheet, inner filling plastic material; Resilient guiding device (2) is made up of installation disk (21), interior guide cylinder (23), outer guide cylinder (24) and spring (22), install disk (21) to be connected by screw with interior guide cylinder (23), protective device ceiling (1) is screwed together with the installation disk (21) of resilient guiding device (2); Upper strata bracing frame (3) is welded by several square steel and makes, on it, symmetry offers several square hole (31) and array screw thread battle array hole (32), the side of upper strata bracing frame (3) offers outer safe pin-and-hole (33), the outer guide cylinder (24) of resilient guiding device (2) with upper strata bracing frame (3) by being connected through the screw in screw thread battle array hole (32); Lower layer support frame (5) is welded by several square steel and makes, surrounding is welded with many symmetrically arranged square steel posts (51), square steel post (51) is upper laterally offers interior safe pin-and-hole (511), square steel post (51) interts in the square hole (31) of upper strata bracing frame (3), outer safe pin-and-hole (33) and interior safe pin-and-hole (511) corresponding, the laterally inserted safety pin (4) from outside; Upper strata bracing frame (3) and lower layer support frame (5) therebetween are provided with the plastic material accommodation box (6) that iron sheet is welded into, and plastic material accommodation box is filled with plastic material in (6).
CN201410093728.3A 2014-03-13 2014-03-13 The multistage junk protective device of Compressible operator's compartment Expired - Fee Related CN103818336B (en)

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* Cited by examiner, † Cited by third party
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CN104442673B (en) * 2014-11-06 2016-08-17 中国民航大学 A kind of vehicle roof air bag cable net structure and control method
CN107804432A (en) * 2017-12-13 2018-03-16 泰兴市汇辰过滤器制造有限公司 A kind of ship deck lift device
CN107813903A (en) * 2017-12-13 2018-03-20 泰兴市汇辰过滤器制造有限公司 A kind of ship deck observation device
CN109455157B (en) * 2018-11-29 2020-07-17 嘉兴市禾兴自润轴承开发有限公司 Engineering vehicle rollover and falling object protection device
CN110194099B (en) * 2019-06-11 2020-04-24 南京视莱尔汽车电子有限公司 A short distance material transfer device for subway construction usefulness

Citations (7)

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Publication number Priority date Publication date Assignee Title
JPH08218436A (en) * 1995-02-17 1996-08-27 Sumitomo Constr Mach Co Ltd Head guard for construction machine cabin
CN202448926U (en) * 2012-01-30 2012-09-26 三一重机有限公司 Falling object preventing device of cab
CN203142350U (en) * 2013-01-30 2013-08-21 安徽维麦科斯机械制造有限公司 Forklift overhead guard top cover
CN203186280U (en) * 2013-02-06 2013-09-11 徐工集团工程机械股份有限公司 Protective ceiling and dumper
CN203739827U (en) * 2014-03-13 2014-07-30 吉林大学 Compressiblemultistage fallingobject protecting device for cab
CN203766693U (en) * 2014-04-16 2014-08-13 江苏奔宇车身制造有限公司 Machine shop truck body with openable body top protective device
DE102013104437A1 (en) * 2013-04-30 2014-10-30 Linde Material Handling Gmbh Truck with protective roof

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH08218436A (en) * 1995-02-17 1996-08-27 Sumitomo Constr Mach Co Ltd Head guard for construction machine cabin
CN202448926U (en) * 2012-01-30 2012-09-26 三一重机有限公司 Falling object preventing device of cab
CN203142350U (en) * 2013-01-30 2013-08-21 安徽维麦科斯机械制造有限公司 Forklift overhead guard top cover
CN203186280U (en) * 2013-02-06 2013-09-11 徐工集团工程机械股份有限公司 Protective ceiling and dumper
DE102013104437A1 (en) * 2013-04-30 2014-10-30 Linde Material Handling Gmbh Truck with protective roof
CN203739827U (en) * 2014-03-13 2014-07-30 吉林大学 Compressiblemultistage fallingobject protecting device for cab
CN203766693U (en) * 2014-04-16 2014-08-13 江苏奔宇车身制造有限公司 Machine shop truck body with openable body top protective device

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