CN103817882A - Bottle embryo taking out and cooling system - Google Patents

Bottle embryo taking out and cooling system Download PDF

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Publication number
CN103817882A
CN103817882A CN201410079633.6A CN201410079633A CN103817882A CN 103817882 A CN103817882 A CN 103817882A CN 201410079633 A CN201410079633 A CN 201410079633A CN 103817882 A CN103817882 A CN 103817882A
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CN
China
Prior art keywords
cooling
embryo
line slideway
bottle embryo
bottle
Prior art date
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Granted
Application number
CN201410079633.6A
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Chinese (zh)
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CN103817882B (en
Inventor
梁继洪
张元海
方忠宝
种明
钟远城
陈胜全
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Guangdong Yizumi Precision Injection Technology Co ltd
Original Assignee
GUANGDONG YIZUMI HIGH SPEED PACKAGING SYSTEM Co Ltd
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Publication date
Application filed by GUANGDONG YIZUMI HIGH SPEED PACKAGING SYSTEM Co Ltd filed Critical GUANGDONG YIZUMI HIGH SPEED PACKAGING SYSTEM Co Ltd
Priority to CN201410079633.6A priority Critical patent/CN103817882B/en
Publication of CN103817882A publication Critical patent/CN103817882A/en
Application granted granted Critical
Publication of CN103817882B publication Critical patent/CN103817882B/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/17Component parts, details or accessories; Auxiliary operations
    • B29C45/40Removing or ejecting moulded articles
    • B29C45/42Removing or ejecting moulded articles using means movable from outside the mould between mould parts, e.g. robots
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/17Component parts, details or accessories; Auxiliary operations
    • B29C45/72Heating or cooling
    • B29C45/7207Heating or cooling of the moulded articles

Abstract

The invention relates to a bottle embryo taking out and cooling system. The system comprises a fixing die and a moving die that are arranged on an injection molding machine and a bottle embryo arranged between the fixing die and the moving die, and further comprises a taking embryo cooling device, wherein the taking embryo cooling device comprises a fixing seat, a first ball linear guideway, a sliding block seat, and a taking out jig that contains a cooling device and a servo motor belt transmission mechanism; the fixing seat is connected with the head plate of the injection molding machine; one end of the fixing seat faces the part between the fixing die and the moving die; the servo motor belt transmission mechanism is arranged on the fixing seat; the first ball linear guideway is arranged on the fixing seat; a first sliding block is arranged on the first ball linear guideway in a sliding manner; the sliding block seat is arranged on the first sliding block, and driven by the servo motor belt transmission mechanism to perform a linear to-and-fro movement on the fixing seat; the taking out jig that contains a cooling bottle embryo and a vacuum extraction bottle embryo is mounted at the front end of the sliding block seat. According to the invention, the system has the characteristics of flexibility for operation, high operating speed, low driving power, small controlling difficulty and stability for operation.

Description

Bottle embryo takes out and cooling system
Technical field
The present invention relates to a kind of bottle embryo takes out and cooling system.
Background technology
Bottle embryo injection machine is mainly formed by the die assembly of injection machine and multi-cavity, and mainly for the production of plastic bottle preform, injection moulding bottle embryo out obtains the product such as plastic bottle or medical cartridge bag through further blow molding.
It is the technological requirement according to product that bottle embryo injection machine is produced, and constantly repetitive cycling is carried out.Shortening the time that each technical process takies and adopting as far as possible the mode of production of parallel operation is to shorten circulation time, improves effective ways for bottle embryo injection machine production efficiency.
General conventional bottles embryo injection machine does not assemble three stations and gets embryo manipulator, the depanning of bottle embryo product can only adopt in mold cavity cooling hard solid after, ejected by thimble, then shift out mould through freely falling body mode.Due to bottle embryo in die cavity the inside completely hard solid cool time longer, and free-fall time needed wait time, so the whole production cycle is long, production efficiency is low.
Through development, current bottle embryo injection machine adopts the cooling manipulator of three stations to get embryo conventionally, its detailed process is: when mould bottle embryo is cooled to after uniform temperature, mould is opened, and manipulator high-speed moves between fixed half and moving half, and injection machine ejects bottle embryo to a station of manipulator, manipulator high-speed turns back to de-embryo position, in the time that manipulator leaves die region, injection machine continues next circulation, and manipulator is at the bottle embryo that takes off 90 ° of embryo position upsets and deviate from above the 3rd station.Because cooling manipulator adds, thereby reduce the cool time of bottle embryo at mould; Owing to adopting manipulator to get embryo depanning, so omit the stand-by period of bottle falling embryo free-falling, so the molding cycle time of whole product significantly reduces, improve the production efficiency of machine.
But the manipulator of three stations is due to heavier, while being particularly applied in moulds more than 96 chambeies, take out tool larger and heavier, and the speed requiring is very high, so control very difficultly, the cost of whole control system is very high.In addition, because the manipulator load of three stations is large, terminal resetting is unstable, has influence on and gets embryo stability, there will be and leaks embryo probability, affects the stability of production system; And along with social development, client's demand, constantly shortens time production cycle of bottle embryo, the manipulator of existing three stations is difficult to meet client's demand.
Chinese patent literature CN201841648U discloses a kind of injection machine open-close type automatic blank taking device on 05 25th, 2011, comprise the injection mold being arranged on injection machine and the fetus device of getting that is arranged on injection machine one side, injection mould has die head and nib, get fetus device and comprise feeding plate, in feeding plate, be shaped with material taking hole, feeding plate is driven by reciprocator, reciprocator is arranged in frame, feeding plate comprises first template and second template, in first template, be shaped with half first material taking hole, in second template, be shaped with half second material taking hole, half first material taking hole is corresponding with half second material taking hole, first template and second template have device for opening and closing device.First template and second template have 3~9 groups, between every group of first template and second template, there is device for opening, in every group of first template and second template, be shaped with 3~9 half first material taking holes and half second material taking hole, a die head on the corresponding injection mold of every half first material taking hole and half second material taking hole.Device for opening comprises rack-mounted support, on support, installs and opens cylinder, opens under cylinder and connects and open frame, open under frame and install and open tenon, in first template and second template, be shaped with V-notch, open tenon and match with V-notch, opening tenon has mobile device and resetting means.
Summary of the invention
Object of the present invention aims to provide a kind of simple and reasonable, flexible operation, the speed of service is high, driving power is low, control difficulty little, get the stable bottle embryo of embryo and take out and cooling system, to overcome weak point of the prior art.
Take out and cooling system by a kind of bottle embryo of this object design, comprise the fixed half and moving half that is arranged on injection machine and the bottle embryo between cover half and dynamic model, its architectural feature is also to comprise preform taking and cooling device, this preform taking and cooling device comprises holder, the first ball line slideway, take-up housing, contains taking-up tool and the servomotor belt gear of cooling device
Wherein, a plate for holder and injection machine joins, one end of holder between cover half and dynamic model,
Servomotor belt gear is arranged on holder,
The first ball line slideway is arranged on holder,
That on the first ball line slideway, slides is provided with the first slide block,
Take-up housing is arranged on the first slide block,
Take-up housing is made straight line back and forth movement under the driving of servomotor belt gear on holder;
The taking-up tool with cooling bottle embryo and vacuum sucking-off bottle embryo is arranged on take-up housing front end.
Further, bottle embryo takes out and cooling system also comprises the middle transition device that is positioned at preform taking and cooling device opposite, this middle transition device comprises rotary fixing frame, rotating seat, the second ball line slideway, liftout plate, middle tool and rotating servo motor and ejects transmission mechanism
Wherein, rotary fixing frame is arranged in the frame of injection machine,
Rotating servo motor is arranged on rotary fixing frame,
Rotating seat is hubbed on rotary fixing frame, and rotating seat and rotating servo motor join,
On rotating seat, be provided with the second ball line slideway and eject transmission mechanism,
That on the second ball line slideway, slides is provided with the second slide block,
Liftout plate is arranged on the second slide block,
Be arranged on the front end of liftout plate for drawing the middle tool of the bottle embryo that takes out tool.
Further, bottle embryo takes out and cooling system also comprises the four station cooling devices that are arranged on middle transition device side, this four stations cooling device comprises upper frame, the 3rd ball line slideway, movable stand, four station cooling structures and servomotor synchronous belt drive mechanism
Wherein, the 3rd ball line slideway is arranged on upper frame, and the frame of upper frame and injection machine is joined,
That on the 3rd ball line slideway, slides is provided with the 3rd slide block,
There are the four station cooling structures that water circulation is cooling, vacuum is inhaled embryo function and deviate from function and be arranged on the 3rd slide block by movable stand,
Movable stand and servomotor synchronous belt drive mechanism join.
Further, the below of described four station cooling structures is provided with conveyer belt.
Taking-up tool in preform taking and cooling device of the present invention is fixed on the first slide block of the first ball line slideway, take out tool and move to a taking-up bottle embryo between cover half and dynamic model by servomotor belt gear high-speed straight-line, take out tool Yan Yuan road and return at a high speed initial wait position, the cooling bottle of return course embryo; Middle transition device comprises servo ejecting structure and servo 90 degree overturn structures, when taking out tool in the time waiting for position, servo ejecting structure returns after ejecting and draw bottle embryo, servo 90 degree overturn structures up overturn, afterwards, servo ejecting structure up ejects bottle embryo to four station cooling devices, then returns and waits for next cycle; Four station cooling devices comprise the cooling unit of four stations and deviate from structure, middle transition device ejects bottle embryo to each station cooling unit, this cooling unit moves to conveyer belt top, deviates from structure and deviates from bottle embryo to conveyer belt and be transported to subsequent handling, then returns and waits for next cycle.
The present invention adopts after above-mentioned technical scheme, and due to a preform taking and cooling device moving linearly, the de-embryo of upset, does not have many therefore the quantity of its moving component and weight reduce half; And it is cooling that the cooling tool of four stations is originally reduced to single station, the weight of taking out tool has also reduced; In other words, preform taking and cooling device is with respect to existing product, and its weight has reduced over half, so, the identical embryo speed of getting can drive with less motor, and, because load weight reduces, motion control more accurately, with easy, is got embryo more stable, reduces to leak embryo probability.
Preform taking and cooling device in the present invention has been cancelled the de-embryonic knob structure of upset, and the de-embryo time effects of follow-up upset is got the embryo cycle less than whole, so can shorten the molding cycle time, in the speed production cycle, enhances productivity.
Preform taking and cooling device in the present invention and four station cooling devices combine, and always to have five stations cooling, can extend several times the cool time of bottle embryo, can allow like this mold clearing temperature of bottle embryo suitably improve, shortening bottle embryo is in the cool time of mould, the speed production cycle, enhance productivity, guarantee again the quality of product.
The embryo manipulator of getting that the present invention is applicable to more than 96 chambeies is got embryo cooling technology scheme, can reduce overall cost, has solved that manipulator load is overweight, motion control is difficult and has got the problems such as embryo is unstable, in the corresponding speed production cycle, enhances productivity.
That the present invention has is simple and reasonable, molding cycle is short, production efficiency is high, flexible operation, the speed of service is high, driving power is low, control little, the stable feature of difficulty.
Accompanying drawing explanation
Fig. 1 is one embodiment of the invention structural representation.
Fig. 2 is that A in Fig. 1 is to biopsy cavity marker devices schematic diagram.
Fig. 3 is that B in Fig. 1 is to biopsy cavity marker devices schematic diagram.
In figure: 1 is cover half, 2 is dynamic model, and 3 is bottle embryo, and 4 is holder, 5 is servomotor belt gear, and 6 is the first ball line slideway, and 7 for taking out tool, 8 is liftout plate, and 9 is rotating servo motor, and 10 is the second ball line slideway, 11 is upper frame, and 12 is the 3rd ball line slideway, and 13 is movable stand, 14 is four station cooling structures, and 15 is conveyer belt, and 16 is rotating seat, 17 is rotary fixing frame, and 18 is take-up housing, and 19 for ejecting transmission mechanism.
The specific embodiment
Below in conjunction with drawings and Examples, the invention will be further described.
Referring to Fig. 1-Fig. 3, this bottle of embryo takes out and cooling system, comprise the cover half 1 and dynamic model 2 and the bottle embryo 3 between cover half 1 and dynamic model 2 that are arranged on injection machine, also comprise preform taking and cooling device, this preform taking and cooling device comprises holder 4, the first ball line slideway 6, take-up housing 18, contains taking-up tool 7 and the servomotor belt gear 5 of cooling device, wherein, holder 4 joins with a plate for injection machine, one end of holder 4 is between cover half 1 and dynamic model 2, and servomotor belt gear 5 is arranged on holder 4.The first ball line slideway 6 is arranged on holder 4, that on the first ball line slideway 6, slides is provided with the first slide block, take-up housing 18 is arranged on the first slide block, and take-up housing 18 is made straight line back and forth movement under the driving of servomotor belt gear 5 on holder 4; The taking-up tool 7 with cooling bottle embryo and vacuum sucking-off bottle embryo is arranged on take-up housing 18 front ends.
Taking-up tool in preform taking and cooling device is fixed on the first slide block of the first ball line slideway 6 in Y-direction as shown in Figure 1, take out tool and moved between fourth cover half and dynamic model and taken out bottle embryo by servomotor belt gear 5 high-speed straight-lines, taking-up tool Yan Yuan road is returned at a high speed and is waited for position.At the cooling bottle of return course embryo.
In the present embodiment, bottle embryo takes out and cooling system also comprises the middle transition device that is positioned at preform taking and cooling device opposite, and this middle transition device comprises rotary fixing frame 17, rotating seat 16, the second ball line slideway 10, liftout plate 8, middle tool and rotating servo motor 9 and ejects transmission mechanism 19.Wherein, rotary fixing frame 17 is arranged in the frame of injection machine, and rotating servo motor 9 is arranged on rotary fixing frame 17.
Rotating seat 16 is hubbed on rotary fixing frame 17, and rotating seat 16 joins with rotating servo motor 9.
On rotating seat 16, be provided with the second ball line slideway 10 and eject transmission mechanism 19, that on the second ball line slideway 10, slides is provided with the second slide block, liftout plate 8 is arranged on the second slide block, is arranged on the front end of liftout plate 8 for drawing the middle tool of the bottle embryo 3 that takes out tool 7.
Middle transition device comprises servo ejecting structure and servo 90 degree overturn structures.
Liftout plate ejects and returns under the effect of servo ejecting structure, and the middle tool being fixed on liftout plate is inhaled embryo function containing vacuum; Under the drive of the servo electric rotating machine of rotating seat in servo 90 degree overturn structures, turn over and turn 90 degrees.
When taking out tool in the time waiting for position, servo ejecting structure returns after ejecting and draw bottle embryo, and servo 90 degree overturn structures up overturn, and servo ejecting structure up ejects bottle embryo to four station cooling devices afterwards, then returns and waits for next cycle.
Four station cooling devices comprise the cooling device of four stations and deviate from structure.Middle transition device ejects bottle embryo to each station cooling unit, and this cooling unit moves to the top of conveyer belt, deviates from structure and deviates from bottle embryo to conveyer belt and be transported to subsequent handling, then returns and waits for next cycle.
Bottle embryo takes out and cooling system also comprises the four station cooling devices that are arranged on middle transition device side, and this four stations cooling device comprises upper frame 11, the 3rd ball line slideway 12, movable stand 13, four station cooling structures 14 and servomotor synchronous belt drive mechanism.Wherein, the 3rd ball line slideway 12 is arranged on upper frame 11, upper frame 11 joins with the frame of injection machine, that on the 3rd ball line slideway 12, slides is provided with the 3rd slide block, has the four station cooling structures 14 that water circulation is cooling, vacuum is inhaled embryo function and deviate from function and is arranged on the 3rd slide block by movable stand 13.Movable stand 13 joins with servomotor synchronous belt drive mechanism.Four station cooling structures are on the basis of current three station cooling structures, increase a station and corresponding parts, thereby form four station cooling structures.
Four station cooling structures and movable stand are fixed, by driven by servomotor belt, movable stand is moved along Y-direction at the 3rd ball line slideway 12, inhaling embryo place first station suction bottle embryo by four stations, move to afterwards de-embryo place and deviate from the bottle embryo of second station, the like, make bottle embryo have the cool time of four times.
The below of four station cooling structures 14 is provided with conveyer belt 15.
When operation, when bottle embryo is cooled to after uniform temperature, cover half and dynamic model are opened, the servomotor belt gear 5 that is fixed on holder 4 arrives between cover half 1 and dynamic model 2 take-up housing 18 on the first ball line slideway 6 along Y-direction high-speed mobile, the embryo tool 7 of getting that is fixed on take-up housing 18 front ends takes out bottle embryo 3, then, get the former road of embryo tool 7 and return at a high speed wait position, at the cooling bottle of return course embryo 3.
In middle transition device eject transmission mechanism 19 by belt make liftout plate 8 along directions X eject and vacsorb get on embryo tool 7 bottle embryo 3, former road is returned.Rotating servo motor 9 drives rotating seat 16 to turn over and turn 90 degrees clockwise; Eject servo power system 19 and act on liftout plate 8, make it eject bottle embryo 3 to four station cooling structures 14 along Z direction; Middle transition device returns waits for next cycle.
In four station cooling devices, on upper frame 11, be fixed with the 3rd ball line slideway 12, movable stand 13 moves along Y-direction on the 3rd ball line slideway 12, four station cooling structures 14 and movable stand 13 are fixing, when first station in four station cooling structures 14 is drawn onto after bottle embryo 3, movable stand 13 moves to de-embryo position, and the bottle embryo 3 on the 4th station that de-embryonic knob structure moves in four station cooling structures 14 is to conveyer belt 15, and conveyer belt 15 is transported to subsequent handling bottle embryo 3.Each station in four station cooling structures includes mechanism.
On four station cooling structures 14, have that water circulation is cooling, vacuum inhales embryo function and deviates from function, these functions are current techique.

Claims (4)

1. a bottle embryo takes out and cooling system, comprise cover half (1) and the dynamic model (2) being arranged on injection machine and be positioned at cover half (1) and dynamic model (2) between bottle embryo (3), it is characterized in that also comprising preform taking and cooling device, this preform taking and cooling device comprises holder (4), the first ball line slideway (6), take-up housing (18), contains taking-up tool (7) and the servomotor belt gear (5) of cooling device
Wherein, a plate for holder (4) and injection machine joins, one end of holder (4) between cover half (1) and dynamic model (2),
It is upper that servomotor belt gear (5) is arranged on holder (4),
It is upper that the first ball line slideway (6) is arranged on holder (4),
What the first ball line slideway (6) above slided is provided with the first slide block,
Take-up housing (18) is arranged on the first slide block,
Take-up housing (18) is made straight line back and forth movement under the driving of servomotor belt gear (5) on holder (4);
The taking-up tool (7) with cooling bottle embryo and vacuum sucking-off bottle embryo is arranged on take-up housing (18) front end.
2. according to claim 1 bottle of embryo takes out and cooling system, it is characterized in that also comprising the middle transition device that is positioned at preform taking and cooling device opposite, this middle transition device comprises rotary fixing frame (17), rotating seat (16), the second ball line slideway (10), liftout plate (8), middle tool and rotating servo motor (9) and ejects transmission mechanism (19)
Wherein, rotary fixing frame (17) is arranged in the frame of injection machine,
It is upper that rotating servo motor (9) is arranged on rotary fixing frame (17),
It is upper that rotating seat (16) is hubbed on rotary fixing frame (17), and rotating seat (16) joins with rotating servo motor (9),
On rotating seat (16), be provided with the second ball line slideway (10) and eject transmission mechanism (19),
What the second ball line slideway (10) above slided is provided with the second slide block,
Liftout plate (8) is arranged on the second slide block,
The middle tool that is used for drawing the bottle embryo (3) that takes out tool (7) is arranged on the front end of liftout plate (8).
3. according to claim 2 bottle of embryo takes out and cooling system, it is characterized in that also comprising the four station cooling devices that are arranged on middle transition device side, this four stations cooling device comprises upper frame (11), the 3rd ball line slideway (12), movable stand (13), four station cooling structure (14) and servomotor synchronous belt drive mechanisms
Wherein, it is upper that the 3rd ball line slideway (12) is arranged on upper frame (11), and upper frame (11) joins with the frame of injection machine,
What the 3rd ball line slideway (12) above slided is provided with the 3rd slide block,
There are the four station cooling structures (14) that water circulation is cooling, vacuum is inhaled embryo function and deviate from function and be arranged on the 3rd slide block by movable stand (13),
Movable stand (13) joins with servomotor synchronous belt drive mechanism.
4. according to claim 3 bottle of embryo takes out and cooling system, it is characterized in that the below of described four station cooling structures (14) is provided with conveyer belt (15).
CN201410079633.6A 2014-03-05 2014-03-05 Bottle embryo takes out and cooling system Active CN103817882B (en)

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Application Number Priority Date Filing Date Title
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CN103817882B CN103817882B (en) 2016-04-20

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105437464A (en) * 2015-11-11 2016-03-30 广州一道注塑机械有限公司 Four-station air-cooling blank-discharging system and blank-discharging method thereof
CN109352959A (en) * 2018-10-30 2019-02-19 广州铂特机电设备有限公司 High-low-position connects embryo machine
CN110116480A (en) * 2019-04-28 2019-08-13 广州华研精密机械股份有限公司 A kind of the heavy wall mold base cooling conveying device and method of injection molding machine
CN112223691A (en) * 2020-09-24 2021-01-15 安徽安缆模具有限公司 Open-close type automatic blank taking device of injection molding machine
CN115056441A (en) * 2022-06-13 2022-09-16 苏州东颖精密模具有限公司 Injection molding equipment with from convertible demoulding mechanism

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CN201841648U (en) * 2010-06-29 2011-05-25 浙江宏振机械模具集团有限公司 Split automatic blank taking device for injection molding machine
CN102310529A (en) * 2010-06-29 2012-01-11 浙江宏振机械模具集团有限公司 Open and close type automatic blank taking device for injection molding machine
CN203792659U (en) * 2014-03-05 2014-08-27 广东伊之密高速包装系统有限公司 Bottle embryo taking-out and cooling system

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Publication number Priority date Publication date Assignee Title
AU5573280A (en) * 1979-02-21 1980-08-28 Emhart Industries Inc. Parison handling
US4786455A (en) * 1981-02-23 1988-11-22 The Continental Group, Inc. Rotary injection turret and method of utilizing the same in the making of preforms
CA2454744A1 (en) * 2001-07-27 2003-02-13 Netstal-Maschinen Ag Device for producing preforms in batch quantities
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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105437464A (en) * 2015-11-11 2016-03-30 广州一道注塑机械有限公司 Four-station air-cooling blank-discharging system and blank-discharging method thereof
CN109352959A (en) * 2018-10-30 2019-02-19 广州铂特机电设备有限公司 High-low-position connects embryo machine
CN110116480A (en) * 2019-04-28 2019-08-13 广州华研精密机械股份有限公司 A kind of the heavy wall mold base cooling conveying device and method of injection molding machine
CN112223691A (en) * 2020-09-24 2021-01-15 安徽安缆模具有限公司 Open-close type automatic blank taking device of injection molding machine
CN115056441A (en) * 2022-06-13 2022-09-16 苏州东颖精密模具有限公司 Injection molding equipment with from convertible demoulding mechanism

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