CN101486247A - Cooling and picking device and method for bottle blank - Google Patents
Cooling and picking device and method for bottle blank Download PDFInfo
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- CN101486247A CN101486247A CNA2008100011782A CN200810001178A CN101486247A CN 101486247 A CN101486247 A CN 101486247A CN A2008100011782 A CNA2008100011782 A CN A2008100011782A CN 200810001178 A CN200810001178 A CN 200810001178A CN 101486247 A CN101486247 A CN 101486247A
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Abstract
Description
技术领域 technical field
本发明涉及一种瓶胚的制造流程,尤指一种瓶胚的冷却撷取装置及其冷却撷取方法。The invention relates to a manufacturing process of a preform, in particular to a preform cooling and picking device and a cooling and picking method thereof.
技术背景 technical background
以往的瓶胚射出成型机,是由一模具在闭模时形成有多数密闭的模穴,并待塑料熔液注入该模穴内,使塑料熔液充满该模穴,且经过一段预定时间的静待降温,使得瓶胚冷凝定型后,模具即会开模并藉一顶出装置将瓶胚予以顶出模穴,即完成整段瓶胚的制造流程。In the past preform injection molding machine, when the mold is closed, a plurality of closed mold cavities are formed, and the plastic melt is injected into the mold cavities, so that the plastic melt fills the mold cavities, and after a predetermined period of static After the temperature is lowered to make the preform condense and shape, the mold will be opened and the preform will be ejected out of the mold cavity by an ejector device, and the entire preform manufacturing process will be completed.
然而上述以往的瓶胚射出成型机,为了让射出的瓶胚冷却定型,以避免由模具脱模时,因瓶胚相互撞击而损及瓶胚外型,所以在制造上,射出后的瓶胚在模具中静待降温时,必须在经过一段凝结成型的时间后,再持续停留一冷却定型时间,而让瓶胚在成型之后能够更进一步的完全定型,如此一来,瓶胚在模具中等待冷却的时间较长,将会相对占用模具下次接续的射出成型时间,因而造成整段射出制程将会停滞,而导致产量降低。However, in the above-mentioned conventional preform injection molding machine, in order to cool and shape the injected preform, so as to avoid damage to the preform shape due to the collision of the preforms when the mold is released from the mold, in manufacturing, the preform after injection When waiting to cool down in the mold, it is necessary to continue to stay for a cooling and setting time after a period of condensing and forming, so that the preform can be further fully shaped after forming. In this way, the preform is waiting in the mold A longer cooling time will relatively occupy the next injection molding time of the mold, thus causing the entire injection process to stagnate, resulting in a decrease in output.
而目前市面上另有一种装设于瓶胚射出成型机旁的冷却装置,如图30所示,其是由移动模1以撷取位于模具2中的各瓶胚3成品后,再将瓶胚3移送至一冷却位置4,而可供冷却装置4进行冷却各瓶胚3的作用,其中,冷却装置4由多个气嘴5构成,如图31所示,当移动模1撷取瓶胚3至冷却位置4时,冷却装置4即会与移动模1相互接合,此时各气嘴5即会伸入各瓶胚3的内部,并进行一喷气冷却的动作。At present, there is another kind of cooling device installed beside the preform injection molding machine on the market, as shown in Figure 30, it uses the
然而,此种冷却装置4在与移动模1相互接合,并以各气嘴5对各瓶胚3进行喷气冷却时,由于为使各气嘴5所喷出的空气顺利地流通于各瓶胚3内部,因此,在各瓶胚3与各气嘴5间具有一气流空间6,而当各瓶胚3内部受各气嘴5喷气以进行冷却作用时,由于各气嘴5所喷出的冷却空气将会于各气流空间6中乱窜并导致气旋现象产生,如此一来,将会造成各瓶胚3内部壁缘的冷却效果不平均,从而导致各瓶胚3内部壁缘的变形,并影响各瓶胚3的整体良率;此外,由于此种瓶胚冷却方式,是以喷嘴5伸入于瓶胚3的内部,因此其仅能对瓶胚3的内缘进行冷却动作,并无法使瓶胚3的瓶口获得良好的冷却效果,致使各该瓶胚3于瓶口处极易发生变形现象,而会影响各瓶胚3的瓶口在与瓶盖相互旋接时的气密性,此亦为其缺点之一。However, when this cooling device 4 is connected with the
再者,移动模1于模具2中具有三处不同的撷取位置1A、1B、1C,如图32所示,移动模1先移动至第一撷取位置1A,并将模具2中的各瓶胚3撷取出在模具2外,再与冷却装置4接合以进行冷却动作;而后,移动模1再次进入模具2中并移动至第二撷取位置1B,如图33所示,再将各瓶胚3由模具2中取出以进行冷却动作;之后,移动模1再移动至第三撷取位置1C(如图34所示),以将瓶胚3由模具2中取出以进行冷却动作,当移动模1在进行撷取瓶胚的动作前,会先将移动模1中所欲撷取瓶胚3的撷取位置进行一卸料的动作,并按此步骤持续循环,即可使模具2中所成型的瓶胚3得于模具2外进行冷却动作。Furthermore, the
然而,以此种撷取方式所设计的移动模1与冷却装置4其体积都会相当庞大,而非常耗占厂房空间;且当移动模1于模具2中进行撷取动作时,由于移动模1中还会承载有前一次所撷取而尚未卸除的瓶胚3,因此,整个移动模1的载重极高,如此将造成移动模1于进行撷取移动时的速度相当缓慢,而严重影响到撷取各瓶胚3时的效率。However, the volume of the
发明内容 Contents of the invention
本发明的目的在于提供一种瓶胚的冷却撷取装置及其冷却撷取方法,其可将瓶胚射出成型的流程与瓶胚冷却流程分开进行,以使射出成型机可持续进行射出成型的操作,而不被中断,由此可有效提升瓶胚的生产效率。The object of the present invention is to provide a preform cooling pick-up device and cooling pick-up method thereof, which can separate the preform injection molding process from the preform cooling process, so that the injection molding machine can continue to perform injection molding Operation without being interrupted, which can effectively improve the production efficiency of preforms.
本发明的另一目的在于提供一种瓶胚的冷却撷取装置及其冷却撷取方法,其由第一夹制部在撷取瓶胚时,即进行第一阶段于各瓶胚外缘进行冷却的动作;而当第二夹制部与第一夹制部上的各瓶胚相互接合时,各瓶胚即会同时受到第一夹制部与第二夹制部分别对瓶胚之外、内缘进行冷却,并藉此提供瓶胚第二阶段的冷却动作;而后,再由该第二夹制部将瓶胚载运至集料位置,并持续对瓶胚内缘进行第三阶段的冷却,使本发明藉由可提供各瓶胚进行多阶段的冷却动作,以使瓶胚确实获得冷却,进而使各瓶胚的良率得以有效提升。Another object of the present invention is to provide a preform cooling pick-up device and its cooling pick-up method. When the first clamping part picks up the preforms, the first stage is carried out on the outer edge of each preform. Cooling action; and when the preforms on the second clamping part and the first clamping part are joined together, each preform will be subjected to the first clamping part and the second clamping part respectively. , the inner edge of the preform is cooled, and thereby provides the second stage of cooling action for the preform; then, the second clamping part carries the preform to the collecting position, and continues to perform the third stage of cooling on the inner edge of the preform Cooling, the present invention can provide each preform to perform multi-stage cooling action, so that the preforms can be cooled reliably, and then the yield rate of each preform can be effectively improved.
本发明的又一目的,在于提供一种瓶胚的冷却撷取装置及其冷却撷取方法,由三个阶段依序分批卸除由第二撷取机构的第二夹制部所完成冷却动作的各瓶胚,而得以延长尚未卸除的其余各瓶胚的冷却时间,以使冷却效果更加完善。Another object of the present invention is to provide a preform cooling pick-up device and its cooling pick-up method, in which the cooling completed by the second clamping part of the second pick-up mechanism is removed in batches in three stages. The preforms that are moving can prolong the cooling time of the remaining preforms that have not been removed, so that the cooling effect can be more perfect.
本发明的再一目的,在于提供一种瓶胚的冷却撷取装置及其冷却撷取方法,因第二撷取机构上的各冷却管的外缘是恰与其所撷取的各瓶胚的内缘相互贴合,因此使各瓶胚得以更贴近冷却源以达迅速冷却的功效,且藉由各瓶胚的内缘贴合于该冷却管上,因此又可提供各该瓶胚的瓶口一顶撑的作用,而避免各瓶胚的瓶口因遇冷收缩产生变形,确保瓶口的真圆度,使得瓶盖与瓶胚的瓶口相互接合时,可获得良好的气密性。Another object of the present invention is to provide a preform cooling pick-up device and its cooling pick-up method, because the outer edges of the cooling tubes on the second pick-up mechanism are just in line with the pick-up preforms. The inner edges of each preform are attached to each other, so that each preform can be closer to the cooling source to achieve the effect of rapid cooling, and the inner edge of each preform is attached to the cooling tube, so that the preforms can be provided. Mouth-supporting function, to avoid the deformation of the bottle mouth of each preform due to cold shrinkage, to ensure the roundness of the bottle mouth, so that when the bottle cap and the bottle mouth of the preform are joined together, good airtightness can be obtained .
本发明的又一目的,在于提供一种瓶胚的冷却撷取装置及其冷却撷取方法,由于第一撷取机构将模具中的瓶胚予以取出,再转交至第二撷取机构上予以集中冷却,藉此该第一撷取机构的体积即可有效减少,并大幅减少其载重量而使本发明的第一撷取机构得以进行高速移动,并使各瓶胚取出的速度可以更快,进而提升整体制程的效率。Yet another object of the present invention is to provide a preform cooling pick-up device and cooling pick-up method thereof, since the first pick-up mechanism takes out the preform from the mold, and then transfers it to the second pick-up mechanism for further processing. Concentrated cooling, so that the volume of the first picking mechanism can be effectively reduced, and its load capacity can be greatly reduced so that the first picking mechanism of the present invention can move at high speed, and the speed of taking out each preform can be faster , thereby improving the efficiency of the overall process.
本发明的再一目的,在于提供一种瓶胚的冷却撷取装置及其冷却撷取方法,藉由可大幅降低第一撷取机构的载重量,而可使驱动该第一撷取机构的动力源亦可随之降低,由此达到节省能源以及降低成本的功效。Another object of the present invention is to provide a preform cooling pick-up device and cooling pick-up method thereof, which can greatly reduce the load capacity of the first pick-up mechanism, and make the driving of the first pick-up mechanism The power source can also be reduced accordingly, thereby achieving the effects of energy saving and cost reduction.
为达前述之目的,本发明提供一种瓶胚的冷却撷取装置,其设置于一射出成型机的一侧,而用以撷取由该射出成型机的模具所成型的瓶胚,该瓶胚的冷却撷取装置包含有:In order to achieve the aforementioned purpose, the present invention provides a preform cooling pick-up device, which is arranged on one side of an injection molding machine, and is used to pick up the preform formed by the mold of the injection molding machine, the bottle Embryo cooling extraction device includes:
一第一撷取机构,其具有第一传动臂以及第一夹制部,该传动臂可进行往复移动,而第一夹制部设置于该传动臂的一端,而同步随第一传动臂进行移动,且第一撷取机构利用第一夹制部将射出成型机的模具所成型的各瓶胚由模具中撷取出来,第一夹制部对瓶胚外缘进行第一阶段的冷却作用,而射出成型机在各瓶胚被取出后,将再次进行射出成型瓶胚的动作,以供第一撷取机构的下一次撷取动作;A first pick-up mechanism, which has a first transmission arm and a first clamping part, the transmission arm can move back and forth, and the first clamping part is arranged at one end of the transmission arm, and is synchronized with the first transmission arm Move, and the first picking mechanism uses the first clamping part to pick up each preform formed by the mold of the injection molding machine from the mold, and the first clamping part performs the first-stage cooling effect on the outer edge of the preform , and after each preform is taken out, the injection molding machine will perform the action of injecting and molding the preform again for the next picking action of the first picking mechanism;
一第二撷取机构,其具有第二传动臂以及第二夹制部,第二传动臂可进行一往复移动,且第二夹制部设置于该第二传动臂的一端,并同步随第二传动臂进行移动,而第二撷取机构以第二夹制部撷取第一撷取机构的第一夹制部上的各瓶胚,且于撷取中使第一撷取机构的第一夹制部与第二撷取机构的第二夹制部同时对各瓶胚之外、内缘进行第二阶段的冷却作用,而于撷取后持续对各瓶胚的内缘进行第三阶段的冷却作用,且该第二夹制部于撷取至一预定数量的瓶胚后,即会将位于该第二夹制部上的各瓶胚依序予以分批卸除。A second pick-up mechanism, which has a second transmission arm and a second clamping part, the second transmission arm can perform a reciprocating movement, and the second clamping part is arranged at one end of the second transmission arm, and synchronizes with the second clamping part The two transmission arms move, and the second pick-up mechanism picks up each preform on the first clamping part of the first pick-up mechanism with the second clamping part, and makes the first pick-up mechanism of the first pick-up mechanism during pick-up The first clamping part and the second clamping part of the second pick-up mechanism perform the second-stage cooling on the outer and inner edges of each preform at the same time, and continue to perform the third cooling on the inner edge of each preform after picking. staged cooling, and after the second clamping part picks up a predetermined number of preforms, the preforms located on the second clamping part will be sequentially removed in batches.
本发明具有以下优点:The present invention has the following advantages:
一、本发明将瓶胚由模具中取出以进行冷却程序,藉此将瓶胚射出成型的流程与瓶胚冷却流程分开进行,以使该射出成型机得以持续进行射出成型的动作,而不被中断,由此可提高该射出成型机的生产效率。1. In the present invention, the preform is taken out from the mold to perform the cooling process, thereby separating the preform injection molding process from the preform cooling process, so that the injection molding machine can continue to perform the injection molding action without being blocked interruption, thereby improving the production efficiency of the injection molding machine.
二、本发明的冷却撷取装置,由于第一夹制部在撷取瓶胚时,即进行第一阶段于各瓶胚外缘进行冷却的动作;而当第二夹制部与第一夹制部上的各瓶胚相互接合时,各瓶胚即会同时受到第一夹制部与第二夹制部分别对瓶胚的外、内缘进行冷却,并提供瓶胚第二阶段的冷却动作;而后,再由第二夹制部将瓶胚载运至集料位置,并持续对瓶胚内缘进行第三阶段的冷却,使本发明可提供各瓶胚进行多阶段的冷却动作,以使瓶胚确实获得冷却,进而可以有效提升各瓶胚的良率。2. In the cooling pick-up device of the present invention, when the first clamping part picks up the preforms, it performs the cooling action at the outer edge of each preform in the first stage; and when the second clamping part and the first clamping part When the preforms on the manufacturing part are joined to each other, each preform will be simultaneously cooled by the first clamping part and the second clamping part to cool the outer and inner edges of the preforms respectively, and provide the second stage of cooling for the preforms Then, the preforms are carried to the collecting position by the second clamping part, and the inner edge of the preforms is continuously cooled in the third stage, so that the present invention can provide multi-stage cooling actions for each preform, so as to The preforms are indeed cooled, which can effectively improve the yield of each preform.
三、本发明通过三个阶段依序分批卸除由第二撷取机构的第二夹制部所完成冷却动作的各瓶胚,而得以延长尚未卸除的其余各瓶胚的冷却时间,使冷却效果更加完善。3. The present invention sequentially removes the preforms that have been cooled by the second clamping part of the second picking mechanism in batches in three stages, thereby prolonging the cooling time of the remaining preforms that have not been removed. Make the cooling effect more perfect.
四、本发明由于其第二撷取机构上的各冷却管的外缘是与其所撷取的各瓶胚的内缘相互贴合,因此可使各瓶胚得以更贴近冷却源以达迅速冷却的功效,且由于各瓶胚的内缘是贴合于该冷却管上,因此可提供给各瓶胚的瓶口一顶撑作用,避免各瓶胚的瓶口因遇冷收缩而产生变形,以确保瓶口的真圆度,使得瓶盖与瓶胚的瓶口相互接合时,可获得良好的气密性。4. In the present invention, since the outer edges of the cooling pipes on the second picking mechanism are in close contact with the inner edges of the preforms it picks up, each preform can be brought closer to the cooling source to achieve rapid cooling The effect, and because the inner edge of each preform is attached to the cooling tube, it can provide a support function for the bottle mouth of each preform, avoiding the deformation of the bottle mouth of each preform due to cold shrinkage, To ensure the true roundness of the bottle mouth, good airtightness can be obtained when the bottle cap and the bottle mouth of the preform are joined together.
五、本发明利用第一撷取机构将模具中的瓶胚予以取出,再转交至第二撷取机构上予以集中冷却,藉此第一撷取机构的体积即可有效减少,并大幅减少其载重量而使本发明的第一撷取机构得进行高速移动,并使各瓶胚取出的速度更快,进而提升整体制程的效率。5. The present invention uses the first picking mechanism to take out the preforms in the mold, and then transfers them to the second picking mechanism for centralized cooling, so that the volume of the first picking mechanism can be effectively reduced, and its The load capacity enables the first picking mechanism of the present invention to move at a high speed, and makes each preform take out faster, thereby improving the efficiency of the overall process.
六、本发明由于可大幅降低第一撷取机构的载重量,而使驱动第一撷取机构的动力源亦可随之降低,并藉此达到节省能源以及降低成本的功效。6. Since the present invention can greatly reduce the load capacity of the first picking mechanism, the power source for driving the first picking mechanism can also be reduced accordingly, thereby saving energy and reducing costs.
附图说明 Description of drawings
图1是本发明的俯视图Fig. 1 is a top view of the present invention
图2是本发明的主视图Fig. 2 is the front view of the present invention
图3是本发明的瓶胚吸引管的立体分解图Fig. 3 is a three-dimensional exploded view of the preform suction tube of the present invention
图4是本发明的第一夹制部的结构示意图Fig. 4 is a schematic structural view of the first clamping part of the present invention
图5是本发明的第二夹制部的结构示意图Fig. 5 is a schematic structural view of the second clamping part of the present invention
图6是本发明的第一夹制部与第二夹制部相互接合时的结构状态示意图Fig. 6 is a schematic diagram of the structural state when the first clamping part and the second clamping part of the present invention are engaged with each other
图7至图29是本发明的瓶胚冷却撷取方法的流程示意图7 to 29 are schematic flow charts of the preform cooling and extraction method of the present invention
图30是以往的瓶胚冷却装置的示意图Figure 30 is a schematic diagram of a conventional preform cooling device
图31是以往的瓶胚冷却装置于进行冷却动作时的局部放大示意图Fig. 31 is a partially enlarged schematic view of a conventional preform cooling device during cooling operation
图32是以往的瓶胚冷却装置于撷取瓶胚时的动作示意图,其用以显示该夹臂位于第一撷取位置而准备撷取瓶胚时的状态Fig. 32 is a schematic diagram of the action of the conventional preform cooling device when picking up the preform, which is used to show the state when the clamp arm is in the first picking position and ready to pick up the preform
图33是以往瓶胚冷却装置在撷取瓶胚时的动作示意图,其用以显示该夹臂位于第二撷取位置,而准备撷取瓶胚时的状态Figure 33 is a schematic diagram of the action of the conventional preform cooling device when picking up the preform, which is used to show the state when the clamp arm is in the second picking position and ready to pick up the preform
图34是以往的瓶胚冷却装置在撷取瓶胚时的动作示意图,其用以显示该夹臂位于第三撷取位置,而准备撷取瓶胚时的状态Fig. 34 is a schematic diagram of the action of the conventional preform cooling device when picking up the preform, which is used to show the state when the clamp arm is in the third picking position and ready to pick up the preform
本发明的上述目的通过具体实施例进行详细说明,但不以此为对本发明保护范围的限制。The above purpose of the present invention is described in detail through specific examples, but it is not intended to limit the protection scope of the present invention.
具体实施方式 Detailed ways
如图1至图29所示,图中揭示的均为本发明所选用的实施例。As shown in Fig. 1 to Fig. 29, all those disclosed in the figures are selected embodiments of the present invention.
如图1、图2所示,其为本发明所提供的一种瓶胚的冷却撷取装置,其装设于一射出成型机11的一侧,射出成型机11具有一可反复闭模及开模的模具12,模具12于闭模时形成有多个的密闭模穴14,以供塑料熔液注入于模穴14中并经一成型时间之后,即能形成多个瓶胚21,并待该模具12于开模后可供本发明的冷却撷取装置取出;而该冷却撷取装置主要由一第一撷取机构31以及一第二撷取机构41所组成,其中:该第一撷取机构31,其系具有一轨道32、一第一传动臂33以及一第一夹制部34,第一传动臂33可沿该轨道32而于一起始位置A、一目标位置B以及一冷却位置C间进行往复移动,其中,目标位置B位于模具12中,该冷却位置C位于与第二撷取机构41相对应的一侧,起始位置A则位于该目标位置B以及冷却位置C之间,本实施例中,起始位置A邻近于该模具12一侧,而当模具12尚未完成射出成型时,第一夹制部34位于起始位置A以等待模具12开模,第一夹制部34设于该第一传动臂33的一端,而可同步随第一传动臂33进行移动。As shown in Fig. 1 and Fig. 2, it is a cooling pick-up device for a preform provided by the present invention, which is installed on one side of an injection molding machine 11, and the injection molding machine 11 has a mold that can be closed repeatedly and The mold 12 of the mold opening, the mold 12 forms a plurality of airtight mold cavities 14 when the mold is closed, for injection of plastic melt into the mold cavities 14 and after a molding time, a plurality of preforms 21 can be formed, and After the mold 12 is opened, it can be taken out by the cooling pick-up device of the present invention; and the cooling pick-up device is mainly composed of a first pick-up mechanism 31 and a second pick-up mechanism 41, wherein: the first pick-up mechanism The pick-up mechanism 31 has a track 32, a first transmission arm 33 and a first clamping portion 34, and the first transmission arm 33 can move along the track 32 at an initial position A, a target position B and a reciprocating movement between the cooling positions C, wherein the target position B is located in the mold 12, the cooling position C is located on the side corresponding to the second pick-up mechanism 41, and the starting position A is located at the target position B and the cooling position C Between, in this embodiment, the initial position A is adjacent to the side of the mold 12, and when the mold 12 has not yet completed the injection molding, the first clamping part 34 is located at the initial position A to wait for the mold 12 to open, the first The clamping part 34 is disposed at one end of the first transmission arm 33 and can move synchronously with the first transmission arm 33 .
如图3、图4所示,其中第一夹制部34上设有多个瓶胚吸引管35,第一夹制部34中具有一第一通槽36与一第二通槽37,第一通槽36与一第一气嘴38相接而进行一吸取空气的动作,第二通槽37可供一冷却液流通,且各瓶胚吸引管35分别由一外套件351与一内置件352相互套接而成,而于内置件352一端具有一开口353仅供容置瓶胚21,另一端则开设有一气孔354、一进水孔355及一出水口356,该气孔354以其一端与第一通槽36相连通,而该气孔354另一端则与内置件352的开口353相连通,并于该内置件352的外缘环设有一螺旋状缺槽357,该进水口355与该出水口356分别以其一端与第二通槽37相连通,而该进水口355与该出水口356的另一端则分别与该螺旋状缺槽357相连通,使得第二通槽37所流通的冷却液得以沿进水口355进入于内置件352外缘的螺旋状缺槽357,再由出水口356流出;当射出成型机11的模具12开模时,该第一传动臂33即带动第一夹制部34由起始位置A移动至该目标位置B(如图1所示),并以各瓶胚吸引管35的开口353嵌套瓶胚21,此时藉由第一气嘴38吸气所造成的负压真空作用,而使瓶胚21紧密的被吸附于各瓶胚吸引管35的开口353中,并于此同时,藉由瓶胚吸引管35中的螺旋状缺槽357所流通的冷却液的冷却作用,而使瓶胚21分别被吸附于各瓶胚吸引管35的开口353中时,即可对瓶胚21的外缘进行第一阶段的冷却作用,而后第一夹制部34再携带瓶胚21移动至该冷却位置C,且该冷却位置C分为一第一撷取位置C1、一第二撷取位置C2以及一第三撷取位置C3,(在后面的附图中标出C1、C2、C3的位置)而该射出成型机11在模具12各瓶胚21被取出后,将再次进行射出成型瓶胚21的动作,以供第一撷取机构31的第一夹制部34进行下一次的撷取动作。As shown in Fig. 3 and Fig. 4, a plurality of
如图1及图2所示,其中,第二撷取机构41具有一第二传动臂42以及一第二夹制部43,第二传动臂42可在集料位置D与取料位置E之间进行往复移动,第二夹制部43设于第二传动臂42的一端,而可同步随第二传动臂42进行移动。如图5所示,其中,第二夹制部43上设有多根的冷却管45,而第二夹制部43具有一第三通槽46与一第四通槽47,第三通槽46用与第二气嘴48相接而进行吸取空气的动作,第四通槽47则可供一冷却液流通。此外,第二夹制部43枢接于第二传动臂42的一端,以使第二夹制部43于集料位置D与卸料位置F间进行往复旋转移动(如图18所示)。As shown in Figure 1 and Figure 2, wherein, the second pick-up
此外,冷却管45于其轴心分别设有一贯通的通孔451,且该通孔451并与该第三通槽46相连通,并于冷却管45内部具有一冷却流道452,且冷却流道452与第四通槽47相互连通,而使流通于第四通槽47冷却液亦得以流通至冷却管45的冷却流道452中,且冷却管45的外缘形状恰与瓶胚21的内缘形状相互对应;而当第一夹制部34携带瓶胚21至第一传动臂33的冷却位置C的第一撷取位置C1时,第二传动臂42即同时由该集料位置D移动至该取料位置E,并以第二传动臂42上的冷却管45而与第一夹制部34上的瓶胚21相互接合,此时,如图6所示,各瓶胚21同时受到该第一夹制部34与该第二夹制部43分别对该瓶胚21之外、内缘进行第二阶段的冷却动作,且由于该冷却管45的外缘恰与其所撷取的瓶胚21的内缘相互贴合,藉此,除了可将各该瓶胚21上的热度迅速冷却之外,更可使各瓶胚21因遇冷而产生收缩现象时,使各瓶胚21的内缘更贴近该冷却管45所产生的冷却源,以得到更好的冷却效果,且经过一预定的冷却时间后,第一撷取机构31的第一气嘴38将停止吸气作用,而改由第二撷取机构41的第二气嘴48进行吸气,并藉以形成一负压真空作用,使各瓶胚21得改由被第二夹制部43的各冷却管45紧密的吸附,此时,第二传动臂42即再由该取料位置E复归至集料位置D中,并由各冷却管45内部的冷却流道452所流通的冷却液的冷却作用,而持续对瓶胚21内缘进行第三阶段的冷却作用,并于此时第一夹制部34退回该起始位置A,以等待射出成型机11完成下一段的瓶胚21射出成型,再以第一撷取机构31的第一夹制部34继续对已完成射出成型的瓶胚21进行撷取的动作,而后第一夹制部34将所撷取出的瓶胚21依序载运至第二撷取位置C2及第三撷取位置C3,以供第二撷取机构41进行撷取。In addition, the cooling
然而,当第二撷取机构41的第二夹制部43经上述撷取动作依序撷取至一定数量的瓶胚21后,第二夹制部43即会由一回转气缸44的作用,而由集料位置D旋动至卸料位置F,此时第二气嘴48将停止吸气动作,并由一顶推件49的顶推作用,而将第二夹制部43上对应第一夹制部34的冷却位置C,由第一撷取位置C1所撷取已完成冷却的瓶胚21开始依序予以分批卸出,而于此特别提出说明的是,其中,由第一气嘴38与第二气嘴48所构成的负压真空回路设计为习知结构,故于此不再详述其构造。However, when the
一输送机构51,其设置于第二撷取机构41下方,输送机构51于本实施例中为一输送带结构,仅供承接由第二撷取机构41的第二夹制部43所卸除的已完成冷却的各瓶胚21,并将瓶胚21予以输送至下一制程。A conveying
而为提高瓶胚21的冷却速度,亦可于第二撷取机构41旁装设有一除雾机(图中未示),该除雾机可用以吹出一冷空气61(如第5图),而可加速于第二撷取机构41的第二夹制部43上各瓶胚21的冷却速度,由于除雾机为习知结构,且并非本发明的申请重点,故于此容不在详述其整体结构。In order to improve the cooling rate of the
如图7至图29,其为本发明利用上述构件所进行的冷却撷取方法,其步骤包含有:As shown in Fig. 7 to Fig. 29, it is the cooling extraction method performed by the above-mentioned components in the present invention, and its steps include:
a.射出成型机11的模具12进行闭模,并于各模穴14中进行各瓶胚21的射出成型作业(如图7所示);a. The
b.经一预定成型时间后,射出成型机11进行开模,并形成有多个高温瓶胚21成品(如图8所示);b. After a predetermined molding time, the
c.第一撷取机构31的第一夹制部34,由起始位置A移动至目标位置B(如图9所示),而进入呈开模状态的模具12中,此时,模具12内的顶推模16将瓶胚21往第一夹制部34的方向顶出,而使瓶胚21恰可容置在第一夹制部34的各瓶胚吸引管35中,并由第一夹制部34内部的第一气嘴38所产生的吸气负压作用,而将瓶胚21撷取至第一夹制部34上(如图10所示);c. The
d.第一撷取机构31的第一夹制部34,由目标位置B移动至该冷却位置C的第一撷取位置C1,而使各瓶胚21得移出于该模具12外,且第一该撷取机构31的第一夹制部34由于其内部流通的冷却液作用,而可对瓶胚21的外缘进行第一阶段的冷却作用,且第一撷取机构31将瓶胚21移出模具12后,射出成型机11随即闭模以进行下一段的射出成型加工(如图11及图12所示);d. The
e.第二撷取机构41的第二夹制部43,由集料位置D移动至取料位置E,而与第一夹制部34上的各瓶胚21相互接合,此时,各瓶胚21同时受到第一夹制部34与第二夹制部43分别对瓶胚的外、内缘进行第二阶段的冷却动作(如图13所示),并经一预定的冷却时间后,再由第二夹制部43将瓶胚21由取料位置E载运至集料位置D上(如图14所示),并于此同时,第二撷取机构41的第二夹制部43持续对各瓶胚21内缘进行第三阶段的冷却动作,且第一夹制部34由第一撷取位置C1复归至起始位置A,以待该射出成型机11完成下一段的瓶胚21射出成型,再以第一撷取机构31的第一夹制部34继续对已完成成型的各瓶胚21进行撷取动作(如图15所示);e. The
f.重复步骤b~步骤e,其中,并令第一夹制部34将瓶胚21载运至第二撷取位置C2,再以第二夹制部43撷取各瓶胚21(如图16所示),之后第一夹制部34再由模具12中将各瓶胚21载运至第三撷取位置C3,以供第二夹制部43撷取,而使第二夹制部43上撷取至一预定数量的瓶胚21(如图17所示);f. Steps b to e are repeated, wherein the
g.第二撷取机构41的第二夹制部43由一旋转汽缸44的作用,而由集料位置D移动至卸料位置F以进行一卸料动作(如图18所示),接着并将一部份的瓶胚21由第二夹制部43卸除;(以本实施例为例,是先将第一排冷却管与第四排冷却管上的瓶胚21予以卸除,如图19所示);g. The
h.以一输出机构51承接由第二夹制部43所卸出已完成冷却的瓶胚21,并将瓶胚21予以输出(如图19所示);h. Use an
i.继续重复步骤b~步骤e,其中,第一夹制部34再次移动至第一撷取位置C1,且第二夹制部43以步骤g所卸除瓶胚21的部分撷取第一夹制部34上的瓶胚21(以本实施例为例,当第一夹制部34移动至第一撷取位置C1时,该第一夹制部34上的瓶胚21与第二夹制部43的第一排冷却管与第四排冷却管相互对应,并藉以撷取位于第一夹制部34上的瓶胚21,如图20及图21所示);i. Continue to repeat step b to step e, wherein the
j.第二撷取机构41的第二夹制部43由集料位置D移动至卸料位置F而进行一卸料动作,以将另一部分的瓶胚21由第二夹制部43卸除至输送机构51上(以本实施例为例,是改为将第二排冷却管与第五排冷却管上的瓶胚予以卸除(如图22及图23所示);j. The
k.接着于本实施例中,第一夹制部34则将由模具12中撷取出的各瓶胚21移送至第二撷取位置C2,此时第一夹制部34上的瓶胚21是与第二夹制部43上的第二排冷却管45与第五排冷却管45相对应,并藉以将各瓶胚21撷取至第二夹制部43上(如图24及图25所示),而后在将第二夹制部43上的第三排冷却管45与第六排冷却管45卸出(如图26及图27所示),之后当第一夹制部34将瓶胚21载运至第三撷取位置C3时,第一夹制部34上的各瓶胚21即可与第二夹制部43上第三排冷却管45与第六排冷却管45相对应,并藉此将各瓶胚21撷取至第二夹制部43上(如图28及图29所示)。k. Next, in this embodiment, the
并依此原则持续循环,重复步骤i~步骤k,以使本发明位于第二撷取机构41上的瓶胚21,可以依序被分批卸出,且由于刚被撷取出来的瓶胚21并不会马上进行卸除的动作,藉此即可延长瓶胚21位于第二撷取机构41上的冷却时间,以达到确实冷却的功效。And continue to circulate according to this principle, repeat step i~step k, so that the
此外,本发明的撷取瓶胚的方法并不局限于上述实施例所采用的具有三段撷取位置的撷取方法,本发明亦可依照第二撷取机构41所可承载的瓶胚数量不同,更可以四段以上的冷却位置来分批撷取瓶胚。In addition, the method for picking up preforms of the present invention is not limited to the picking method with three picking positions adopted in the above-mentioned embodiment, the present invention can also be based on the number of preforms that can be carried by the
而本发明在实际作业前,由于射出成型机11于进行第一次的射出成型作业时,由于模具12的模穴14中多少都会残留有因前一次作业所造成的杂质,因此由射出成型机11第一次射出成型的瓶胚21,往往皆会予以丢弃,以避免影响整体制程的良率。However, before the actual operation of the present invention, since the
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Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN101767423B (en) * | 2010-01-18 | 2013-07-17 | 深圳先进技术研究院 | Combined type preform taking and cooling device |
| CN103817882A (en) * | 2014-03-05 | 2014-05-28 | 广东伊之密高速包装系统有限公司 | Bottle embryo taking out and cooling system |
| CN106182650A (en) * | 2016-07-13 | 2016-12-07 | 广州道注塑机械股份有限公司 | Straight line machine arm and robot cooperated take base system |
| CN109352959A (en) * | 2018-10-30 | 2019-02-19 | 广州铂特机电设备有限公司 | High-low-position connects embryo machine |
| CN113580539A (en) * | 2021-06-29 | 2021-11-02 | 广州华研精密机械股份有限公司 | Pre-pressing and quick cooling device for molded product |
| CN117429020A (en) * | 2023-10-11 | 2024-01-23 | 惠州市艾宝特智能科技股份有限公司 | A four-station removal plate for preforms |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| JP2004122440A (en) * | 2002-09-30 | 2004-04-22 | Aoki Technical Laboratory Inc | Mold clamping device for injection blow molding machine |
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| CN101767423B (en) * | 2010-01-18 | 2013-07-17 | 深圳先进技术研究院 | Combined type preform taking and cooling device |
| CN103817882A (en) * | 2014-03-05 | 2014-05-28 | 广东伊之密高速包装系统有限公司 | Bottle embryo taking out and cooling system |
| CN103817882B (en) * | 2014-03-05 | 2016-04-20 | 广东伊之密高速包装系统有限公司 | Bottle embryo takes out and cooling system |
| CN106182650A (en) * | 2016-07-13 | 2016-12-07 | 广州道注塑机械股份有限公司 | Straight line machine arm and robot cooperated take base system |
| CN109352959A (en) * | 2018-10-30 | 2019-02-19 | 广州铂特机电设备有限公司 | High-low-position connects embryo machine |
| CN109352959B (en) * | 2018-10-30 | 2024-06-28 | 广州铂特机电设备有限公司 | High-low position embryo receiving machine |
| CN113580539A (en) * | 2021-06-29 | 2021-11-02 | 广州华研精密机械股份有限公司 | Pre-pressing and quick cooling device for molded product |
| CN117429020A (en) * | 2023-10-11 | 2024-01-23 | 惠州市艾宝特智能科技股份有限公司 | A four-station removal plate for preforms |
| CN119868683A (en) * | 2025-03-25 | 2025-04-25 | 山东佳创科瑞医疗科技有限公司 | Drainage tube and processing and forming method and device thereof |
| CN120422426A (en) * | 2025-07-04 | 2025-08-05 | 宁波希通自动化科技有限公司 | Automatic material taking system for bottle embryo molding |
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