CN103817287A - Glass bottle die casting piece manufacturing process cyclically using molding sand - Google Patents
Glass bottle die casting piece manufacturing process cyclically using molding sand Download PDFInfo
- Publication number
- CN103817287A CN103817287A CN201410067683.2A CN201410067683A CN103817287A CN 103817287 A CN103817287 A CN 103817287A CN 201410067683 A CN201410067683 A CN 201410067683A CN 103817287 A CN103817287 A CN 103817287A
- Authority
- CN
- China
- Prior art keywords
- sand
- foundry goods
- glass tube
- molding sand
- manufacturing process
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Images
Landscapes
- Mold Materials And Core Materials (AREA)
Abstract
The invention discloses a glass bottle die casting piece manufacturing process cyclically using molding sand. According to the invention, a manufactured glass bottle die casting piece has an accurate size and no subcutaneous blowholes; sand discharging of castings is convenient after molding, used sand can be regenerated and reused and has a low breakage rate and small loss in the process of regeneration of the used sand, and the reuse rate of the used sand is high; the process produces little dust, little pollution and no phenol and formaldehyde.
Description
Technical field
The present invention relates to the Glass tube mould foundry goods manufacturing process that molding sand can be recycled.
Background technology
The material of Glass tube mould is alloy cast iron, the about 30kg of the general substance of foundry goods, four, a type.In the manufacture process of Glass tube mould foundry goods, will use sand mold, Glass tube mould foundry goods has clay sand, resin sand and water-glass sand with the conventional molding sand of sand mold at present.Adopt clay sand, after cast, the swollen sand of foundry goods is serious, not only wastes molten iron, and has increased follow-up amount of machining.Adopt resin sand, can discharge that excitant is poisonous, pernicious gas when cast, can produce pollution, and after cast, foundry goods there will be a large amount of subcutaneous blowholes, percent defective raises.Adopt water-glass sand, the foundry goods difficulty of shaking out after cast, old sand can not regeneration, causes the sand wasting of resources.
Summary of the invention
The Glass tube mould foundry goods manufacturing process that the object of the present invention is to provide a kind of molding sand can be recycled, the Glass tube mould casting dimension of its manufacture is accurate, without subcutaneous blowhole defect, and after cast, foundry goods shakes out conveniently, the renewable reuse of old sand, and the breakage rate of regenerating used process medium sand is little, loss is few, and reclaimed sand reclamation rate is high.And this technique dust is few, pollute less, there is no phenol, formaldehyde.
For achieving the above object, technical scheme of the present invention is the Glass tube mould foundry goods manufacturing process that a kind of molding sand of design can be recycled, and comprises the steps:
1) mulling: drop into molding sand and composite inorganic adhesive carries out mulling in puddle mixer; The input amount of described composite inorganic adhesive is the 3.5%-4.5% of molding sand quality; Described molding sand is made up of the fresh sand of 0-15% and the reclaimed sand of 85%-100%;
2) moulding: open plain jolter, the molding sand mixing is dropped into ram-jolt in the sandbox that casting mould is housed, venting, passes into carbon dioxide and make sand mold sclerosis, makes Glass tube mould foundry goods sand mold; Wherein, the pressure carbon dioxide passing into is 0.12-0.2MPa;
3) pour into a mould and solidify; Pouring molten iron after sand mold mould assembling, makes Glass tube mould foundry goods after solidifying;
4) vibrating shakeout: sand mold is come off from Glass tube mould foundry goods;
5) breaking, regenerating: make sand mold vibrations broken, make reclaimed sand;
6) seethe with excitement cooling: reclaimed sand is seethed with excitement cooling, is aided with dust removal of pneumatic separation;
7) cooled reclaimed sand is dropped into step 1) middle continuation use.
Preferably, the main component of described composite inorganic adhesive is potassium oxide, sodium oxide molybdena, lithium metasilicate, silica, aluminium oxide, starch ether and water.
Preferably, described composite inorganic adhesive is provided by Shenzhen Jing Ding modern science and technology Co., Ltd, and described composite inorganic adhesive is made up of the component of following percentage by weight: aluminium oxide, the starch ether of 0.5%-1.5% and the water of surplus of the lithium metasilicate of the potassium oxide of 4%-6%, the sodium oxide molybdena of 9%-11%, 14%-16%, the silica of 9%-11%, 4%-6%.
Preferably, described composite inorganic adhesive is made up of the component of following percentage by weight: 5% potassium oxide, 10% sodium oxide molybdena, 15% lithium metasilicate, 10% silica, 5% aluminium oxide, 1% starch ether and the water of surplus.
Preferably, in vibrating shakeout, fragmentation, mulling step, carry out dust removal of pneumatic separation.
Preferably, described puddle mixer is continuous muller.
The moulding of this process using sand lump, mold thickness is little, can save Modeling Material cost.
Because sand mold is shaped to the rear molding of molding sand sclerosis, gained die cavity clear-cut, the dimensional accuracy of foundry goods is high.And sand mold has higher intensity and impact resistance, when cast, sand mold does not need auxiliary casing, saves workload and cost.
The gas forming amount of this manufacturing process is low, has overcome the foundry goods subcutaneous blowhole defect of phenolic sand molding.
Sand mold collapsibility in technique of the present invention is good, easily shakes out conveniently from the Glass tube mould foundry goods foundry goods that comes off, and reduces cleaning work amount.
Old sand after cast shakes broken after vibrating shakeout, magnetic separation, by phase mutual friction at high speed between sand and sand, the residual binding agent of part is peeled off from sand grains, then sand grains enters vibration boiling cooler, further peel off and stay adhensive membrane, and be aided with dust removal of pneumatic separation, and make to remove in time from adhensive membrane and the dust of old sand sur-face peeling, can obtain the reclaimed sand of energy reuse.
The breakage rate of technique regenerating used process medium sand of the present invention is little, and loss is few, reclaimed sand reclamation rate high (reclamation rate > 90%), sand using amount significantly reduces, and reclamation of return sand employing dry back use, does not need heating, save sand resource, reduced energy consumption.
In addition, this technique dust is few, pollutes less, there is no phenol, formaldehyde, can improve the pollution of other molding sand process to environment.
Accompanying drawing explanation
Fig. 1 is process chart of the present invention.
The specific embodiment
Below in conjunction with drawings and Examples, the specific embodiment of the present invention is further described.Following examples are only for technical scheme of the present invention is more clearly described, and can not limit the scope of the invention with this.
The concrete technical scheme of implementing of the present invention is:
As shown in Figure 1, the Glass tube mould foundry goods manufacturing process that a kind of molding sand can be recycled, comprises the steps:
1) mulling: drop into molding sand and composite inorganic adhesive carries out mulling in continuous muller; The input amount of described composite inorganic adhesive is the 3.5%-4.5% (being preferably 3.5%, 4% or 4.5%) of molding sand quality; Described molding sand is made up of the fresh sand of 0-15% and the reclaimed sand of 85%-100%;
2) moulding: open plain jolter, the molding sand mixing is dropped into ram-jolt in the sandbox that casting mould is housed, venting, passes into carbon dioxide and make sand mold sclerosis, makes Glass tube mould foundry goods sand mold; Wherein, the pressure carbon dioxide passing into is 0.12-0.2MPa (being preferably 0.12MPa, 0.16MPa, 0.2MPa);
3) pour into a mould and solidify; Pouring molten iron after sand mold mould assembling, makes Glass tube mould foundry goods after solidifying;
4) vibrating shakeout: sand mold is come off from Glass tube mould foundry goods;
5) breaking, regenerating: make sand mold vibrations broken, make reclaimed sand;
6) seethe with excitement cooling: reclaimed sand is seethed with excitement cooling, is aided with dust removal of pneumatic separation;
7) cooled reclaimed sand is dropped into step 1) middle continuation use.
Wherein, in vibrating shakeout, fragmentation, mulling step, carry out dust removal of pneumatic separation.
The optional proportioning of one of described composite inorganic adhesive consists of (percentage by weight): 4% potassium oxide, 11% sodium oxide molybdena, 15% lithium metasilicate, 11% silica, 4% aluminium oxide, 1% starch ether and the water of surplus.
The optional proportioning of another kind of described composite inorganic adhesive consists of (percentage by weight): 5% potassium oxide, 10% sodium oxide molybdena, 14% lithium metasilicate, 9% silica, 5% aluminium oxide, 0.5% starch ether and the water of surplus.
Described composite inorganic adhesive also has a kind of optional proportioning to consist of (percentage by weight): 6% potassium oxide, 9% sodium oxide molybdena, 16% lithium metasilicate, 10% silica, 6% aluminium oxide, 1.5% starch ether and the water of surplus.
The above is only the preferred embodiment of the present invention; it should be pointed out that for those skilled in the art, do not departing under the prerequisite of the technology of the present invention principle; can also make some improvements and modifications, these improvements and modifications also should be considered as protection scope of the present invention.
Claims (5)
1. the Glass tube mould foundry goods manufacturing process that molding sand can be recycled, is characterized in that, comprises the steps:
1) mulling: drop into molding sand and composite inorganic adhesive carries out mulling in puddle mixer; The input amount of described composite inorganic adhesive is the 3.5%-4.5% of molding sand quality; Described molding sand is made up of the fresh sand of 0-15% and the reclaimed sand of 85%-100%;
2) moulding: open plain jolter, the molding sand mixing is dropped into ram-jolt in the sandbox that casting mould is housed, venting, passes into carbon dioxide and make sand mold sclerosis, makes Glass tube mould foundry goods sand mold; Wherein, the pressure carbon dioxide passing into is 0.12-0.2MPa;
3) pour into a mould and solidify; Pouring molten iron after sand mold mould assembling, makes Glass tube mould foundry goods after solidifying;
4) vibrating shakeout: sand mold is come off from Glass tube mould foundry goods;
5) breaking, regenerating: make sand mold vibrations broken, make reclaimed sand;
6) seethe with excitement cooling: reclaimed sand is seethed with excitement cooling, is aided with dust removal of pneumatic separation;
7) cooled reclaimed sand is dropped into step 1) middle continuation use.
2. the Glass tube mould foundry goods manufacturing process that molding sand according to claim 1 can be recycled, is characterized in that, the main component of described composite inorganic adhesive is potassium oxide, sodium oxide molybdena, lithium metasilicate, silica, aluminium oxide, starch ether and water.
3. the Glass tube mould foundry goods manufacturing process that molding sand according to claim 1 and 2 can be recycled, is characterized in that, described composite inorganic adhesive is composed of the following components: potassium oxide, sodium oxide molybdena, lithium metasilicate, silica, aluminium oxide, starch ether and water.
4. the Glass tube mould foundry goods manufacturing process that molding sand according to claim 3 can be recycled, is characterized in that, in vibrating shakeout, fragmentation, mulling step, carries out dust removal of pneumatic separation.
5. the Glass tube mould foundry goods manufacturing process that molding sand according to claim 4 can be recycled, is characterized in that, described puddle mixer is continuous muller.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410067683.2A CN103817287B (en) | 2014-02-27 | 2014-02-27 | The Glass tube mould foundry goods manufacturing process that molding sand can be recycled |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410067683.2A CN103817287B (en) | 2014-02-27 | 2014-02-27 | The Glass tube mould foundry goods manufacturing process that molding sand can be recycled |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN103817287A true CN103817287A (en) | 2014-05-28 |
| CN103817287B CN103817287B (en) | 2016-06-22 |
Family
ID=50752737
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410067683.2A Active CN103817287B (en) | 2014-02-27 | 2014-02-27 | The Glass tube mould foundry goods manufacturing process that molding sand can be recycled |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN103817287B (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105436411A (en) * | 2015-12-30 | 2016-03-30 | 青岛博泰美联化工技术有限公司 | High-permeability evaporative pattern casting method |
| CN107021763A (en) * | 2016-12-30 | 2017-08-08 | 宁夏共享能源有限公司 | Casting moulding system component prepared with reclaimed sand and preparation method thereof |
| CN109128026A (en) * | 2018-10-11 | 2019-01-04 | 嵊州市华明机械铸造股份有限公司 | A kind of method of iron ball casting |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2000061582A (en) * | 1998-08-26 | 2000-02-29 | Nissan Diesel Motor Co Ltd | Method for molding shell core |
| CN101823121A (en) * | 2010-05-20 | 2010-09-08 | 苏州东方枫晟科技有限公司 | Method for casting glass mold by resin sand single box in manner of feederless |
| CN101879577A (en) * | 2010-06-18 | 2010-11-10 | 山东良艺化工新材料有限公司 | Water glass sand modified collapsing agent and preparation method thereof |
| CN103143677A (en) * | 2013-03-11 | 2013-06-12 | 常州机电职业技术学院 | By using CO2Composite casting process of hardened alkaline phenolic resin sand and sodium silicate sand |
| CN103586408A (en) * | 2013-11-13 | 2014-02-19 | 四川安岳宇良汽车水泵有限公司 | Preparation technology of casting sand for water pump casting |
-
2014
- 2014-02-27 CN CN201410067683.2A patent/CN103817287B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2000061582A (en) * | 1998-08-26 | 2000-02-29 | Nissan Diesel Motor Co Ltd | Method for molding shell core |
| CN101823121A (en) * | 2010-05-20 | 2010-09-08 | 苏州东方枫晟科技有限公司 | Method for casting glass mold by resin sand single box in manner of feederless |
| CN101879577A (en) * | 2010-06-18 | 2010-11-10 | 山东良艺化工新材料有限公司 | Water glass sand modified collapsing agent and preparation method thereof |
| CN103143677A (en) * | 2013-03-11 | 2013-06-12 | 常州机电职业技术学院 | By using CO2Composite casting process of hardened alkaline phenolic resin sand and sodium silicate sand |
| CN103586408A (en) * | 2013-11-13 | 2014-02-19 | 四川安岳宇良汽车水泵有限公司 | Preparation technology of casting sand for water pump casting |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105436411A (en) * | 2015-12-30 | 2016-03-30 | 青岛博泰美联化工技术有限公司 | High-permeability evaporative pattern casting method |
| CN107021763A (en) * | 2016-12-30 | 2017-08-08 | 宁夏共享能源有限公司 | Casting moulding system component prepared with reclaimed sand and preparation method thereof |
| CN109128026A (en) * | 2018-10-11 | 2019-01-04 | 嵊州市华明机械铸造股份有限公司 | A kind of method of iron ball casting |
Also Published As
| Publication number | Publication date |
|---|---|
| CN103817287B (en) | 2016-06-22 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN104525870A (en) | Manufacturing method of buffer box body | |
| CN102974762A (en) | Vacuum evanescent die casting process | |
| CN102806310B (en) | Metal component casting process | |
| CN101628319A (en) | Production method of double-sand mold of resin sand | |
| CN102366821A (en) | Green lost foam casting technology | |
| CN102513504A (en) | Sand mold casting technology and equipment | |
| CN103817287B (en) | The Glass tube mould foundry goods manufacturing process that molding sand can be recycled | |
| JP6114121B2 (en) | Freezing mold for casting and method for producing casting | |
| CN114850400A (en) | Rapid casting method based on freezing composite casting mold | |
| WO2014161111A1 (en) | Sand core forming method | |
| CN102699278A (en) | Casting technology of boat anchor | |
| CN107699741A (en) | A kind of method of lost foam casting alloy-steel casting | |
| JP2007030027A (en) | Method for forming water soluble core, and method for casting aluminum alloy | |
| CN105750493A (en) | Non-chiller ductile iron non-riser casting technology | |
| JP2007030028A (en) | Method and apparatus for forming water soluble core | |
| CN105364010A (en) | Evaporative pattern casting process preventing deformation | |
| CN105364005A (en) | Process for quickly manufacturing electric power fittings based on 3D printing technology | |
| CN103143677A (en) | By using CO2Composite casting process of hardened alkaline phenolic resin sand and sodium silicate sand | |
| CN110860648A (en) | Casting process method for improving appearance of casting sand grains and improving strength of sand mold | |
| HU189416B (en) | Method for producing mould made of moulding material of chemical bond | |
| CN104690226A (en) | Evanescent mould casting process having high size precision of casting | |
| JP4485343B2 (en) | Method and apparatus for forming water-soluble core | |
| CN101837429B (en) | Carbon dioxide hardened sodium silicate sand swage sand shooting modeling method | |
| CN105312497A (en) | Metal member casting technology | |
| Campbell et al. | Molding and casting processes |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant |