CN103817153B - A kind of iron and steel enterprise bar steel rolling roller management System and method for - Google Patents
A kind of iron and steel enterprise bar steel rolling roller management System and method for Download PDFInfo
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- CN103817153B CN103817153B CN201410057721.6A CN201410057721A CN103817153B CN 103817153 B CN103817153 B CN 103817153B CN 201410057721 A CN201410057721 A CN 201410057721A CN 103817153 B CN103817153 B CN 103817153B
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Abstract
The invention discloses a kind of iron and steel enterprise bar steel rolling roller management System and method for, described iron and steel enterprise's bar steel rolling roller management system comprises basic information module, processing module, matching module, load module, upper wire module, main rolling line data acquisition module, tracking module, scraps module.Described method comprises the following steps: roll enters factory's warehouse-in, reconditioning, pairing, and assembling, reaches the standard grade or roll off the production line, change groove, arranges maximum amount of rolling, rolls off the production line, and follows the tracks of, scraps, provide form.The present invention by between grinding roller or Operational preparation teams and groups manage roll concentratedly, change groove according to alarm or change roll, roll pairing is carried out in advance according to rolling specs, when changing frame, frame is assembled sooner according to roll gap, roll can follow the tracks of the ruuning situation of all rolls on rolling line after reaching the standard grade, also can record roll used from first time to the accumulation steel rolling amount current time.When breaker roll does and scraps disposal, except scrapping reason, also can provide turning and rolling data.
Description
Technical field
The invention belongs to field of computer technology, be specifically related to a kind of iron and steel enterprise bar steel rolling roller management System and method for.
Background technology
Current iron and steel enterprise to the management method of bar roll mainly by parameter that roll is dispatched from the factory, warehouse entry inspection information, reconditioning turning record, roll unpaired message is recorded in Excel file or papery classifying documents, check and use these information recorded as a reference, thus carry out reconditioning, pairing, assembling (roll is assembled in certain frame), reach the standard grade (changing roll to be installed on rolling line to the frame on rolling line or the frame installing roller), change groove, the maximum amount of rolling of groove is set, roll off the production line (roll is changed from rolling line).Its own shortcomings is had: the integrality of record can not get ensureing, roll information carries out record by Operational preparation teams and groups personnel in the method actual production.And Operational preparation teams and groups personnel routine work is mainly reconditioning processing roll, assembling, changes line according to plan, rolls off the production line, and working strength is comparatively large, is pressed for time, causes the roll information that sometimes can not record roll information or record in time incomplete; Roll information is scattered, fuzzy, disappearance, and roll is put in storage from incoming inspection, reconditioning, and pairing, reaches the standard grade, roll off the production line, more all separate record to the whole life cycle information scrapped, and the information point error of omission wherein had or information illustrate fuzzy; Roll steel rolling amount or rolling steel billet number statistical difficulty, statistics steel rolling amount need be notified by rolling line monitor staff now; The service condition statistical difficulty of roll slotted eye, some rolls have multiple groove, and wherein which used, and which does not use, and the accumulation amount of rolling of groove is how many, owing to lacking record and monitoring and be difficult to add up these information; Lack expression when roll is scrapped and can carry out the data of scrapping process, lack reconditioning record or scrap cause description; According to rolling specs or steel rolling grade, select available roll to be paired or matched the stand-by inconvenience of roll.Because roll quantity is many, roll rolling specs is many, and a roll can have the reasons such as many steel rolling grade, causes selecting roll will check many parts of documents.Therefore, develop a kind of management system that can solve the problem to be very important.
Summary of the invention
The first object of the present invention is to provide a kind of iron and steel enterprise bar steel rolling roller management system; Second object is the using method providing described iron and steel enterprise bar steel rolling roller management system.
The first object of the present invention is achieved in that and comprises basic information module, processing module, matching module, load module, upper wire module, main rolling line data acquisition module, tracking module, scraps module, wherein:
Basic information module: for being numbered with production is actual according to roll factory number, record parameter and the information of dispatching from the factory; Information described in basic information module is coping roller result, reach the standard grade after steel rolling information, rolling specs, accumulation steel rolling information, offline information;
Processing module: for recording the running parameter after coping roller, presets assembling frame and information; Information described in processing module is assembling frame, rolling line frame, rolling specs, steel rolling grade, repaiies preliminary roller footpath and working roll footpath information;
Matching module: for the pairing of roll type, record unpaired message, presets roll gap information;
Load module: for reference to presetting assembling frame, select roll to the corresponding frame of loading, record assembling shelf number;
Upper wire module: for reference to presetting rolling line frame or assembling shelf number, select roll to or the frame that assembles run and reach the standard grade;
Main rolling line data acquisition module: gather and store main rolling line steel rolling amount, record acquisition time simultaneously, calculates the steel rolling amount of work roll cooling groove of reaching the standard grade;
Tracking module: for on-line tracing, large steel rolling amount is set, changes groove and roll off the production line, the steel rolling amount of groove is used from the roll data collection point record beginning through the main rolling line of bar of reaching the standard grade, calculate the accumulation steel rolling amount of the current steel rolling amount of roll, the accumulation steel rolling amount just using groove and roll, the maximum restriction steel rolling amount of groove is set, change the groove of use and roll off the production line;
Scrap module: for roll groove wearing and tearing or turning exceed minimum working roll footpath, production technology change scrap scrap process.
The second object of the present invention is achieved in that and comprises the following steps:
A, roll enter factory's warehouse-in, tested by Operational preparation personnel when roll enters factory, upcheck, the basis of roll factory number is numbered according to system roller coding rule, typing is dispatched from the factory parameter in systems in which, complete roll warehouse-in, do not need the new roller of slotting directly to use, need the new roller processing slotted eye, need can use after processing reconditioning;
B, Roller Machining reconditioning, need the data recording each reconditioning of roll, to generate history reconditioning data, during processing reconditioning, essential record repaiies preliminary roller footpath, repair rear roller footpath, pass, working roll footpath, fluting number and slotted eye information, rolling specs, steel rolling grade, presets assembling frame, preset rolling line frame, roll type;
C, roll match, and select rolling specs or rolling line frame to filter roll, then select pairing, a top roll and a lower roll are selected in flat seizing, and rolling on edge selects a left roller and a right roller;
D, the roller matched by rack, the roll gap information according to this pairing is assembled, record installation time and assembling teams and groups personnel;
E, roll are reached the standard grade or roll rolls off the production line, rolling specs or rolling line frame is selected to filter unpaired message, select the pairing in a default rolling line frame to change rolling line to run, on-line time and rolling line frame is revised when changing, if rolling line frame has had roll in operation, so need first the roll changed in rolling line frame to be rolled off the production line, just can change and change roll, roll of reaching the standard grade can be recorded in the online history lists of roll;
F, change groove, maximum amount of rolling is set, rolls off the production line, these three operations all will on tracing figure, click the roll icon in corresponding frame, the roller management page ejected operates, inputs maximum amount of rolling, the maximum restriction amount of rolling of this roll is set, select untapped slotted eye to change the slotted eye used, change the roll on milling train, select to change pairing and deliver between grinding roller or change the stand-by offline mode of pairing, when rolling off the production line, upgrade downtime and the rolling information of the online history lists of roll;
G, check on-line tracing, system generates roll on-line tracing figure, record roll is from the finished product rolling specs of the steel transportation amount of current time of reaching the standard grade, excessively steel bar number and current rolling line, on tracing figure, if frame topping roll icon becomes red flicker illustrate that the current amount of rolling of this roll exceedes maximum amount of rolling, this roll needs to change in overload operation;
H, to scrap, select the roll that will scrap, reason scrapped in record, is set to scrap, and system can record its steel rolling information and scrap information, and arrange it is the state of scrapping simultaneously in systems in which, can not re-use;
I, provide reconditioning form, select time started and end time, derive reconditioning form in this time period to excel;
J, provide online form, select time started and end time, derive the online form excel of roll in this time period.
The present invention by between grinding roller or Operational preparation teams and groups manage roll used concentratedly, change groove according to alarm or change roll thus reduce the possible wearing and tearing of grinding roller, roll pairing can be carried out in advance according to rolling specs, when changing frame, frame is assembled sooner according to roll gap, roll can follow the tracks of the ruuning situation of all rolls on rolling line after reaching the standard grade, also can record roll used from first time to the accumulation steel rolling amount current time.When breaker roll does and scraps disposal, except scrapping reason, also can provide turning and rolling data.
Accompanying drawing explanation
Fig. 1 is bar steel rolling roller management system schematic of the present invention;
Fig. 2 is bar steel rolling roller management system flow schematic diagram of the present invention.
Detailed description of the invention
Below in conjunction with accompanying drawing, the present invention is further illustrated, but limited the present invention never in any form, and any conversion done based on training centre of the present invention or replacement, all belong to protection scope of the present invention.
Iron and steel enterprise of the present invention bar steel rolling roller management system, comprises basic information module, processing module, matching module, load module, upper wire module, main rolling line data acquisition module, tracking module, scraps module, wherein:
Basic information module: for being numbered with production is actual according to roll factory number, record parameter and the information of dispatching from the factory;
Processing module: for recording the running parameter after coping roller, presets assembling frame and information;
Matching module: for the pairing of roll type, record unpaired message, presets roll gap information;
Load module: for reference to presetting assembling frame, select roll to the corresponding frame of loading, record assembling shelf number;
Upper wire module: for reference to presetting rolling line frame or assembling shelf number, select roll to or the frame that assembles run and reach the standard grade;
Main rolling line data acquisition module: gather and store main rolling line steel rolling amount, record acquisition time simultaneously, calculates the steel rolling amount of work roll cooling groove of reaching the standard grade;
Tracking module: for on-line tracing, large steel rolling amount is set, changes groove and roll off the production line, the steel rolling amount of groove is used from the roll data collection point record beginning through the main rolling line of bar of reaching the standard grade, calculate the accumulation steel rolling amount of the current steel rolling amount of roll, the accumulation steel rolling amount just using groove and roll, the maximum restriction steel rolling amount of groove is set, change the groove of use and roll off the production line;
Scrap module: for roll groove wearing and tearing or turning exceed minimum working roll footpath, production technology change scrap scrap process;
Parameter of dispatching from the factory described in basic information module is roller diameter, barrel length, roll model, material, producer, acceptance information, hardness, roughness, working lining thickness, blunt end size, bearing installation dimension, labyrinth ring installation dimension, homalocephalus end size, factory number.
Information described in basic information module is coping roller result, reach the standard grade after steel rolling information, rolling specs, accumulation steel rolling information, offline information.
Running parameter described in processing module is pass, roller diameter, barrel length, fluting number, steel rolling assay, turning information, reconditioning checking information, roll type (flat-rolled or rolling on edge), slotted eye assay, working roll footpath and repair rear surface quality.
Information described in processing module is assembling frame, rolling line frame, rolling specs, steel rolling grade, repaiies preliminary roller footpath and working roll footpath information.
The type of roll described in matching module is plain-barreled roll and edger roll, plain-barreled roll pairing is selection top roll, a lower roll, edger roll is selection left roller, a right roller, unanimously carries out joining roller according to roll type, roller footpath, pass, rolling specs, steel rolling grade, rolling line shelf number.
Reach the standard grade described in upper wire module is search pairing or assembled frame reach the standard grade according to default rolling line frame, rolling specs, steel rolling grade, roll model, roll numbering, assembling shelf number.
The steel rolling amount of to be acquisition time to the total steel rolling amount in current computing time be from the service time of reaching the standard grade of groove the groove of computational methods described in main rolling line data acquisition module.
Roll after rolling off the production line described in tracking module is distributed between grinding vehicle or again as matching roll substitute, rolling off the production line of roll uses the whole mode to rolling off the production line.
The using method of iron and steel enterprise of the present invention bar steel rolling roller management system, comprises the following steps:
A, roll enter factory's warehouse-in, are tested, upcheck, the basis of roll factory number is numbered according to system roller coding rule when roll enters factory by Operational preparation personnel, and typing is dispatched from the factory parameter in systems in which, complete roll warehouse-in.Do not need the new roller of slotting directly to use, need to process the new roller of slotted eye, need through processing reconditioning can after use;
B, Roller Machining reconditioning, need the data recording each reconditioning of roll, to generate history reconditioning data, during processing reconditioning, essential record repaiies preliminary roller footpath, repair rear roller footpath, pass, working roll footpath, fluting number and slotted eye information, rolling specs, steel rolling grade, presets assembling frame, preset rolling line frame, roll type;
C, roll match, and rolling specs or rolling line frame can be selected to filter roll, then select pairing, a top roll and a lower roll are selected in flat seizing, and rolling on edge selects a left roller and a right roller;
D, the roller matched by rack, the roll gap information according to this pairing is assembled, record installation time and assembling teams and groups personnel;
E, roll are reached the standard grade or roll rolls off the production line, rolling specs or rolling line frame can be selected to filter unpaired message, select the pairing in a default rolling line frame to change rolling line to run, on-line time (frame first goes up when wire system has little time operation and revises) and rolling line frame (frame of some position is interchangeable) when changing, can be revised.If rolling line frame has had roll in operation, so need first the roll changed in rolling line frame to be rolled off the production line, just can change and change roll.Roll of reaching the standard grade can be recorded in the online history lists of roll;
F, change groove, arrange maximum amount of rolling, roll off the production line, these three operations all on tracing figure, will click the roll icon in corresponding frame, the roller management page ejected operates, inputs maximum amount of rolling, can arrange the maximum restriction amount of rolling of this roll.Select the replaceable slotted eye used of untapped slotted eye.Change the roll on milling train, can select to change pairing and deliver between grinding roller or change the stand-by offline mode of pairing.When rolling off the production line, upgrade downtime and the rolling information of the online history lists of roll.
G, check on-line tracing, system generates roll on-line tracing figure, and record roll is from the steel transportation amount (crossing the actual weight of steel) of current time of reaching the standard grade, the finished product rolling specs crossing steel bar number (crossing the theoretical weight of steel) and current rolling line.On tracing figure, if frame topping roll icon becomes red flicker illustrate that the current amount of rolling of this roll exceedes maximum amount of rolling, this roll needs to change in overload operation.
H, to scrap, select the roll that will scrap, reason scrapped in record, is set to scrap, and system can record its steel rolling information and scrap information, and arrange it is the state of scrapping simultaneously in systems in which, can not re-use.
I, provide reconditioning form, time started and end time can be selected, derive reconditioning form in this time period to excel.
J, provide online form, time started and end time can be selected, derive the online form excel of roll in this time period.
The system of the bar steel rolling roller management of iron and steel enterprise of the present invention is by roll basic information module, coping roller processing module, roll matching module, roll load module, wire module on roll, the main rolling line data acquisition module of bar, roll on-line tracing, arranges maximum steel rolling amount, changes groove, downline module, module scrapped by roll, 8 module compositions.After the essential information of typing roll, according to the rolling scaduled reconditioning carrying out pass and groove, match according to rolling specs, be assembled to after having matched in frame, finally whole frame is being installed to the shelf position on rolling line, as (1 to 18 frame), examination roll qualified after, can commencement of commercial operation rolling line.Online roll can carry out changing groove according to amount of rolling, rolling specs or groove abrasion condition and with frame of changing planes.Wherein:
A. roll basic information module, according to roll factory number, produce actual in conjunction with bar steel rolling, breaker roll is numbered, and this numbering uniquely uses in the whole life cycle of roll;
B. coping roller adds default assembling in man-hour frame, presets rolling line frame, rolling specs, the information such as steel rolling grade;
When c. joining roller, type is that plain-barreled roll then selects a top roll, a lower roll; For edger roll then selects a left roller, a right roller, roll type, roller footpath, passes etc. unanimously just can join roller;
D. can revise on-line time when roll is reached the standard grade, use groove number, rolling line frame;
E. the steel rolling amount gathering main rolling line, stored in database, records acquisition time simultaneously.The steel rolling metering method calculating certain work roll cooling groove of reaching the standard grade is: acquisition time is the steel rolling amount of groove to the total steel rolling amount in current computing time from the service time of reaching the standard grade of groove;
F. roll rolls off the production line and can be dispensed between grinding vehicle or again stand-by as having matched roll.
The bar steel rolling roller management system features of iron and steel enterprise of the present invention:
1, after the current amount of rolling of roll exceedes groove restriction amount of rolling, can give the alarm, change groove according to alarm or change roll thus reduce the possible wearing and tearing of grinding roller;
2, roll can follow the tracks of the ruuning situation of all rolls on rolling line after reaching the standard grade, and records roll used from first time to the accumulation steel rolling amount current time simultaneously;
3, when roll does and scraps disposal, going out to scrap reason also can provide turning and rolling data outward;
4, follow the tracks of roll life cycle, record coping roller information, accumulative roll groove adds up roll amount;
5, roll just can match use after reconditioning;
6, rolling line frame can be revised when roll is reached the standard grade, the groove of use;
7, roll can support splitting rolling;
8, roll offline mode is for changing roll pairing, does not change single roller.
Claims (8)
1. iron and steel enterprise's bar steel rolling roller management system, is characterized in that comprising basic information module, processing module, matching module, load module, upper wire module, main rolling line data acquisition module, tracking module, scrapping module, wherein:
Basic information module: for being numbered with production is actual according to roll factory number, record parameter and the information of dispatching from the factory; Information described in basic information module is coping roller result, reach the standard grade after steel rolling information, rolling specs, accumulation steel rolling information, offline information;
Processing module: for recording the running parameter after coping roller, presets assembling frame and information; Information described in processing module is assembling frame, rolling line frame, rolling specs, steel rolling grade, repaiies preliminary roller footpath and working roll footpath information;
Matching module: for the pairing of roll type, record unpaired message, presets roll gap information;
Load module: for reference to presetting assembling frame, select roll to the corresponding frame of loading, record assembling shelf number;
Upper wire module: for reference to presetting rolling line frame or assembling shelf number, select roll to or the frame that assembles run and reach the standard grade;
Main rolling line data acquisition module: gather and store main rolling line steel rolling amount, record acquisition time simultaneously, calculates the steel rolling amount of work roll cooling groove of reaching the standard grade;
Tracking module: for on-line tracing, large steel rolling amount is set, changes groove and roll off the production line, the steel rolling amount of groove is used from the roll data collection point record beginning through the main rolling line of bar of reaching the standard grade, calculate the accumulation steel rolling amount of the current steel rolling amount of roll, the accumulation steel rolling amount just using groove and roll, the maximum restriction steel rolling amount of groove is set, change the groove of use and roll off the production line;
Scrap module: for roll groove wearing and tearing or turning exceed minimum working roll footpath, production technology change scrap scrap process.
2. iron and steel enterprise according to claim 1 bar steel rolling roller management system, the parameter that it is characterized in that dispatching from the factory described in basic information module is roller diameter, barrel length, roll model, material, producer, acceptance information, hardness, roughness, working lining thickness, blunt end size, bearing installation dimension, labyrinth ring installation dimension, homalocephalus end size, factory number.
3. iron and steel enterprise according to claim 1 bar steel rolling roller management system, is characterized in that running parameter described in processing module is pass, roller diameter, barrel length, fluting number, steel rolling assay, turning information, reconditioning checking information, roll type, slotted eye assay, working roll footpath and repair rear surface quality.
4. iron and steel enterprise according to claim 1 bar steel rolling roller management system, it is characterized in that the type of roll described in matching module is plain-barreled roll and edger roll, plain-barreled roll pairing is selection top roll, a lower roll, edger roll is selection left roller, a right roller, unanimously carries out joining roller according to roll type, roller footpath, pass, material, rolling specs, steel rolling grade, rolling line shelf number.
5. iron and steel enterprise according to claim 1 bar steel rolling roller management system, it is characterized in that reaches the standard grade described in wire module is search pairing or assembled frame reach the standard grade according to default rolling line frame, rolling specs, steel rolling grade, roll model, roll numbering, assembling shelf number.
6. iron and steel enterprise according to claim 1 bar steel rolling roller management system, the steel rolling amount of the steel rolling amount computational methods of the work roll cooling groove that it is characterized in that reaching the standard grade described in main rolling line data acquisition module to be acquisition time to the total steel rolling amount in current computing time be from the service time of reaching the standard grade of groove groove.
7. iron and steel enterprise according to claim 1 bar steel rolling roller management system, is characterized in that the roll after rolling off the production line described in tracking module is distributed between grinding vehicle or again as matching roll substitute, rolling off the production line of roll uses the whole mode to rolling off the production line.
8. a using method for iron and steel enterprise's bar steel rolling roller management system described in claim 1, is characterized in that comprising the following steps:
A, roll enter factory's warehouse-in, tested by Operational preparation personnel when roll enters factory, upcheck, the basis of roll factory number is numbered according to system roller coding rule, typing is dispatched from the factory parameter in systems in which, complete roll warehouse-in, do not need the new roller of slotting directly to use, need the new roller processing slotted eye, need can use after processing reconditioning;
B, Roller Machining reconditioning, need the data recording each reconditioning of roll, to generate history reconditioning data, during processing reconditioning, essential record repaiies preliminary roller footpath, repair rear roller footpath, pass, working roll footpath, fluting number and slotted eye information, rolling specs, steel rolling grade, presets assembling frame, preset rolling line frame, roll type;
C, roll match, and select rolling specs or rolling line frame to filter roll, then select pairing, a top roll and a lower roll are selected in flat seizing, and rolling on edge selects a left roller and a right roller;
D, the roller matched by rack, the roll gap information according to this pairing is assembled, record installation time and assembling teams and groups personnel;
E, roll are reached the standard grade or roll rolls off the production line, rolling specs or rolling line frame is selected to filter unpaired message, select the pairing in a default rolling line frame to change rolling line to run, on-line time and rolling line frame is revised when changing, if rolling line frame has had roll in operation, so need first the roll changed in rolling line frame to be rolled off the production line, just can change and change roll, roll of reaching the standard grade can be recorded in the online history lists of roll;
F, change groove, maximum amount of rolling is set, rolls off the production line, these three operations all will on tracing figure, click the roll icon in corresponding frame, the roller management page ejected operates, inputs maximum amount of rolling, the maximum restriction amount of rolling of this roll is set, select untapped slotted eye to change the slotted eye used, change the roll on milling train, select to change pairing and deliver between grinding roller or change the stand-by offline mode of pairing, when rolling off the production line, upgrade downtime and the rolling information of the online history lists of roll;
G, check on-line tracing, system generates roll on-line tracing figure, record roll is from the finished product rolling specs of the steel transportation amount of current time of reaching the standard grade, excessively steel bar number and current rolling line, on tracing figure, if frame topping roll icon becomes red flicker illustrate that the current amount of rolling of this roll exceedes maximum amount of rolling, this roll needs to change in overload operation;
H, to scrap, select the roll that will scrap, reason scrapped in record, is set to scrap, and system can record its steel rolling information and scrap information, and arrange it is the state of scrapping simultaneously in systems in which, can not re-use;
I, provide reconditioning form, select time started and end time, derive reconditioning form in this time period to excel;
J, provide online form, select time started and end time, derive the online form excel of roll in this time period.
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