CN103817102B - Melt filtration disk washer - Google Patents
Melt filtration disk washer Download PDFInfo
- Publication number
- CN103817102B CN103817102B CN201410080829.7A CN201410080829A CN103817102B CN 103817102 B CN103817102 B CN 103817102B CN 201410080829 A CN201410080829 A CN 201410080829A CN 103817102 B CN103817102 B CN 103817102B
- Authority
- CN
- China
- Prior art keywords
- gear
- sprocket wheel
- disk
- reduction box
- box motor
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/02—Cleaning by the force of jets or sprays
- B08B3/022—Cleaning travelling work
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/02—Cleaning by the force of jets or sprays
- B08B3/024—Cleaning by means of spray elements moving over the surface to be cleaned
Landscapes
- Cleaning By Liquid Or Steam (AREA)
Abstract
The present invention relates to a kind of melt filtration disk washer, mainly by frame, disk self-rotating system, high pressure nozzle, up and down reciprocatingly system, control system are constituted；Characterized in that, described disk self-rotating system：By reduction box motor C, sprocket wheel C, sprocket wheel 1, sprocket wheel 2, sprocket wheel 3, sprocket wheel 4, gear 11, gear 12, gear 13, gear 14, gear 21, gear 22, gear 23, gear 24, gear 31, gear 32, gear 33, gear 34, gear 41, gear 42, gear 43, gear 44, drive balls chain, 16 disk support chuck compositions.The advantage of the invention is that filtering disk is realized in flushing process, low-speed autorotation.So, dirty in disk will come out with current；Giant nozzle is moved back and forth up and down at a slow speed, it is ensured that stablized, equably rinsed disk；Whole flushing process, is realized full-automatic；In design process, safety coefficient is defined as 1.1, calculates meticulously, cost of keeping under strict control.
Description
【Technical field】
It is a kind of melt filtration disk washer specifically the present invention relates to disk cleaning equipment technical field.
【Background technology】
It is to hang over disk on video disc shelf to filter disk and rinse, and then, is manually rinsed with giant.
It is U-shaped structure to filter disk section, it is internal it is dirty can not cleaning down come out, have residual.
In order to which the residue of disk is developed as much as possible, this will increase a triethylene glycol boiling, alkaline boiling and
Washing time.Cleaning charge is consequently increased.
In order to solve to filter dirty residual inside disk, rinse it is uneven, rinse the problems such as personnel labor intensity is high, research and development
This full-automatic disk washer.
【The content of the invention】
It is an object of the invention to overcome the deficiencies of the prior art and provide a kind of melt filtration disk washer
The purpose of the present invention is achieved through the following technical solutions：
A kind of melt filtration disk washer, mainly by frame, disk self-rotating system, high pressure nozzle up and down reciprocatingly system,
Control system is constituted；Characterized in that, described disk self-rotating system：By reduction box motor C, sprocket wheel C, sprocket wheel 1, sprocket wheel 2, chain
Wheel 3, sprocket wheel 4, gear 11, gear 12, gear 13, gear 14, gear 21, gear 22, gear 23, gear 24, gear 31, gear
32nd, gear 33, gear 34, gear 41, gear 42, gear 43, gear 44, drive balls chain, 16 disk support chuck compositions；
16 disk support chucks are installed on the support panel of full-automatic disk washer, this 16 support chucks are divided into 4
Row, often show 4 rows；First row is followed successively by gear 14, gear 13, gear 12, gear 11 from bottom to top；Secondary series from bottom to top according to
Secondary is gear 24, gear 23, gear 22, gear 21, and the 3rd row are followed successively by gear 34, gear 33, gear 32, gear from bottom to top
31, the 4th row are followed successively by gear 44, gear 43, gear 42, gear 41 from bottom to top；Each support chuck difference is corresponding
Gear is on same axle；Sprocket wheel is also respectively provided with bottom gear 14, the axle where gear 24, gear 34, gear 44
1, sprocket wheel 2, sprocket wheel 3, sprocket wheel 4；
Equipped with a reduction box motor C on panel support frame, a sprocket wheel C is housed on reduction box motor C.Sprocket wheel C with
Sprocket wheel 1 is connected by drive balls chain, sprocket wheel 1, sprocket wheel 2, sprocket wheel 3, is also to be connected successively by drive balls chain between sprocket wheel 4
Connect；
Disk is mounted in disk support chuck, and disk rotates with the rotation of disk support chuck；Each branch
Support chuck is to be rotated with mounted in it with the gear rotation on root axle；The rotation of each gear is led to by reduction box motor
Cross Chain conveyer drive.
First, frame：Frame includes support panel, skeleton column；It is with Type of Welding between support panel and skeleton column
It is linked togather.
2nd, disk self-rotating system：By reduction box motor C, sprocket wheel C, sprocket wheel 1, sprocket wheel 2, sprocket wheel 3, sprocket wheel 4, gear 11, tooth
Wheel 12, gear 13, gear 14, gear 21, gear 22, gear 23, gear 24, gear 31, gear 32, gear 33, gear 34, tooth
Wheel 41, gear 42, gear 43, gear 44, drive balls chain, 16 disk support chuck compositions；
16 disk support chucks are installed on the support panel of full-automatic disk washer, this 16 support chucks are divided into 4
Row, often show 4 rows；First row is followed successively by gear 14, gear 13, gear 12, gear 11 from bottom to top；Secondary series from bottom to top according to
Secondary is gear 24, gear 23, gear 22, gear 21, and the 3rd row are followed successively by gear 34, gear 33, gear 32, gear from bottom to top
31, the 4th row are followed successively by gear 44, gear 43, gear 42, gear 41 from bottom to top；Each support chuck difference is corresponding
Gear is on same axle；Sprocket wheel is also respectively provided with bottom gear 14, the axle where gear 24, gear 34, gear 44
1, sprocket wheel 2, sprocket wheel 3, sprocket wheel 4.
Equipped with a reduction box motor C on panel support frame, a sprocket wheel C is housed on reduction box motor C.Sprocket wheel C with
Sprocket wheel 1 is connected by drive balls chain, sprocket wheel 1, sprocket wheel 2, sprocket wheel 3, is also to be connected successively by drive balls chain between sprocket wheel 4
Connect.So, when reduction box motor is operated, just band movable sprocket 1 rotates sprocket wheel C, and sprocket wheel 1 rotates with movable sprocket 2, and sprocket wheel 2 drives
Sprocket wheel 3 rotates, and sprocket wheel 3 rotates with movable sprocket 4.
Sprocket wheel 1 is with gear 14 on same axis, and so, gear 14 is also rotated with.Gear 14, gear 13, gear
12nd, gear 11 is engaged successively, so, and gear 13, gear 12, gear 11 are also synchronous therewith to be chosen to install.
Equally, sprocket wheel 2, sprocket wheel 3, sprocket wheel 4 are attached separately to gear 24, gear 34, on the axle of gear 44, gear 24, gear
23rd, gear 22, gear 21 are engaged successively, and the rotation of sprocket wheel 2 has just driven the rotation of this four gears；Gear 34, gear 33, tooth
Wheel 32, gear 31 are engaged successively, and the rotation of sprocket wheel 3 has equally also driven gear 34, gear 33, gear 32, the rotation of gear 31；
Gear 44, gear 43, gear 42, gear 41 are engaged successively, rotation similarly band moving gear 44, gear 43, the gear of sprocket wheel 4
42nd, the rotation of gear 41.
Disk is mounted in disk support chuck, and disk rotates with the rotation of disk support chuck；Each branch
Support chuck is to be rotated with mounted in it with the gear rotation on root axle；The rotation of each gear is led to by reduction box motor
Cross Chain conveyer drive.
3rd, high pressure nozzle up and down reciprocatingly system：By reduction box motor A, reduction box motor B, drive lead screw A, drive lead screw
B, copper nut A, copper nut B, injection nozzle carrier and 4 high pressure nozzle compositions.
Full-automatic disk washer has four high pressure nozzles, one row support card of each high pressure nozzle correspondence on injection nozzle carrier
Disk；Injection nozzle carrier is on copper nut A, the copper nut B of both sides, and copper nut A, copper nut B are attached separately to drive lead screw A, driving wire
On bar B.
The transmission that drive lead screw A, drive lead screw B pass through drive balls chain by reduction box motor A, reduction box motor B respectively
Rotation.Drive lead screw A, drive lead screw B rotation have just driven copper nut A, copper nut B to move back and forth up and down respectively.Copper
Nut A, moving back and forth up and down for copper nut B have also just driven moving back and forth up and down for injection nozzle carrier and high pressure nozzle.
Copper nut A, copper nut B are to control reduction box motor A, reduction box motor by upper limit position switch and lower position switch
B rotatings realize what is moved back and forth up and down.
Copper nut A, copper nut B original position are tuned into drive lead screw A, drive lead screw B sustained heights position, with regard to energy
Realize that it is reciprocal synchronous.
4th, control system：It is control reduction box motor A, reduction box motor B, reduction box motor C operations.
The present invention is characterized by：
(1) type of belt drive applies Chain conveyer, gear drive, worm drive and its type of belt drive be combineding with each other.
(2) lubrication form is using solid lubrication and the lubrication form of regular automatic oil dripping.Reliability is high, convenient.
(3) to prevent the water smoke splash during flushing from pouring on motor and transmission system, motor burning and transmission system are caused
Lubrication failure.Employ the design form of moving stop.
(4) twin-screw Synchronous Transmission is designed.
(5) worm drive counnter attack moment U-shaped frame is designed.
(6) disk is fixed using the clamping of sliding shoe triangle, the point-supported form in back six.
(7) washer once flushing 16.I.e. 4 row, 4 disks of each column；Four nozzle rinses, each nozzle correspondence 1
Row disk.
(8) disk spinning motion, nozzle pumps.The speed of disk autobiography is 6.25rpm, nozzle reciprocating speed
For 150mm/min.
(9) full-automatic cleaning model, Totally closed cabinet type is rinsed.
Compared with prior art, the positive effect of the present invention is：
The present invention realizes filtering disk in flushing process, low-speed autorotation.So, dirty in disk will flow out with water
Come.
The giant nozzle of the present invention is moved back and forth up and down at a slow speed, it is ensured that stablized, equably rinsed disk.
The whole flushing process of the present invention, is realized full-automatic.
In the design process of the present invention, safety coefficient is defined as 1.1, calculates meticulously, cost of keeping under strict control.
【Brief description of the drawings】
The backside structure block diagram of Fig. 1 present invention；
The Facad structure block diagram of Fig. 2 present invention.
【Embodiment】
A kind of embodiment of melt filtration disk washer of the invention presented below.
Embodiment 1
Refer to accompanying drawing 1,2, a kind of melt filtration disk washer, mainly by frame, disk self-rotating system, high pressure nozzle
Up and down reciprocatingly system, control system are constituted；
First, frame：Frame includes support panel, skeleton column；It is with Type of Welding between support panel and skeleton column
It is linked togather.
2nd, disk self-rotating system：By reduction box motor C, sprocket wheel C, sprocket wheel 1, sprocket wheel 2, sprocket wheel 3, sprocket wheel 4, gear 11, tooth
Wheel 12, gear 13, gear 14, gear 21, gear 22, gear 23, gear 24, gear 31, gear 32, gear 33, gear 34, tooth
Wheel 41, gear 42, gear 43, gear 44, drive balls chain, 16 disk support chuck compositions；
16 disk support chucks are installed on the support panel of full-automatic disk washer, this 16 support chucks are divided into 4
Row, often show 4 rows；First row is followed successively by gear 14, gear 13, gear 12, gear 11 from bottom to top；Secondary series from bottom to top according to
Secondary is gear 24, gear 23, gear 22, gear 21, and the 3rd row are followed successively by gear 34, gear 33, gear 32, gear from bottom to top
31, the 4th row are followed successively by gear 44, gear 43, gear 42, gear 41 from bottom to top；Each support chuck difference is corresponding
Gear is on same axle；Sprocket wheel is also respectively provided with bottom gear 14, the axle where gear 24, gear 34, gear 44
1, sprocket wheel 2, sprocket wheel 3, sprocket wheel 4.
Equipped with a reduction box motor C on panel support frame, a sprocket wheel C is housed on reduction box motor C.Sprocket wheel C with
Sprocket wheel 1 is connected by drive balls chain, sprocket wheel 1, sprocket wheel 2, sprocket wheel 3, is also to be connected successively by drive balls chain between sprocket wheel 4
Connect.So, when reduction box motor is operated, just band movable sprocket 1 rotates sprocket wheel C, and sprocket wheel 1 rotates with movable sprocket 2, and sprocket wheel 2 drives
Sprocket wheel 3 rotates, and sprocket wheel 3 rotates with movable sprocket 4.
Sprocket wheel 1 is with gear 14 on same axis, and so, gear 14 is also rotated with.Gear 14, gear 13, gear
12nd, gear 11 is engaged successively, so, and gear 13, gear 12, gear 11 are also synchronous therewith to be chosen to install.
Equally, sprocket wheel 2, sprocket wheel 3, sprocket wheel 4 are attached separately to gear 24, gear 34, on the axle of gear 44, gear 24, gear
23rd, gear 22, gear 21 are engaged successively, and the rotation of sprocket wheel 2 has just driven the rotation of this four gears；Gear 34, gear 33, tooth
Wheel 32, gear 31 are engaged successively, and the rotation of sprocket wheel 3 has equally also driven gear 34, gear 33, gear 32, the rotation of gear 31；
Gear 44, gear 43, gear 42, gear 41 are engaged successively, rotation similarly band moving gear 44, gear 43, the gear of sprocket wheel 4
42nd, the rotation of gear 41.
Disk is mounted in disk support chuck, and disk rotates with the rotation of disk support chuck；Each branch
Support chuck is to be rotated with mounted in it with the gear rotation on root axle；The rotation of each gear is led to by reduction box motor
Cross Chain conveyer drive.
3rd, high pressure nozzle up and down reciprocatingly system：By reduction box motor A, reduction box motor B, drive lead screw A, drive lead screw
B, copper nut A, copper nut B, injection nozzle carrier and 4 high pressure nozzle compositions.
Full-automatic disk washer has four high pressure nozzles, one row support card of each high pressure nozzle correspondence on injection nozzle carrier
Disk；Injection nozzle carrier is on copper nut A, the copper nut B of both sides, and copper nut A, copper nut B are attached separately to drive lead screw A, driving wire
On bar B.
The transmission that drive lead screw A, drive lead screw B pass through drive balls chain by reduction box motor A, reduction box motor B respectively
Rotation.Drive lead screw A, drive lead screw B rotation have just driven copper nut A, copper nut B to move back and forth up and down respectively.Copper
Nut A, moving back and forth up and down for copper nut B have also just driven moving back and forth up and down for injection nozzle carrier and high pressure nozzle.
Copper nut A, copper nut B are to control reduction box motor A, reduction box motor by upper limit position switch and lower position switch
B rotatings realize what is moved back and forth up and down.
Copper nut A, copper nut B original position are tuned into drive lead screw A, drive lead screw B sustained heights position, with regard to energy
Realize that it is reciprocal synchronous.
4th, control system：It is control reduction box motor A, reduction box motor B, reduction box motor C operations.
The present invention is characterized by：
(1) type of belt drive applies Chain conveyer, gear drive, worm drive and its type of belt drive be combineding with each other.
(2) lubrication form is using solid lubrication and the lubrication form of regular automatic oil dripping.Reliability is high, convenient.
(3) to prevent the water smoke splash during flushing from pouring on motor and transmission system, motor burning and transmission system are caused
Lubrication failure.Employ the design form of moving stop.
(4) twin-screw Synchronous Transmission is designed.
(5) worm drive counnter attack moment U-shaped frame is designed.
(6) disk is fixed using the clamping of sliding shoe triangle, the point-supported form in back six.
(7) washer once flushing 16.I.e. 4 row, 4 disks of each column；Four nozzle rinses, each nozzle correspondence 1
Row disk.
(8) disk spinning motion, nozzle pumps.The speed of disk autobiography is 6.25rpm, nozzle reciprocating speed
For 150mm/min.
(9) full-automatic cleaning model, Totally closed cabinet type is rinsed.
Described above is only the preferred embodiment of the present invention, it is noted that for the ordinary skill people of the art
Member, without departing from the inventive concept of the premise, can also make some improvements and modifications, these improvements and modifications also should be regarded as
In protection scope of the present invention.
Claims (8)
1. a kind of melt filtration disk washer, mainly by up and down reciprocatingly system, the control of frame, disk self-rotating system, high pressure nozzle
System composition processed；Characterized in that, described disk self-rotating system is by reduction box motor C, sprocket wheel C, sprocket wheel 1, sprocket wheel 2, sprocket wheel
3rd, sprocket wheel 4, gear 11, gear 12, gear 13, gear 14, gear 21, gear 22, gear 23, gear 24, gear 31, gear
32nd, gear 33, gear 34, gear 41, gear 42, gear 43, gear 44, drive balls chain, 16 disk support chuck compositions；
16 disk support chucks are installed on the support panel of full-automatic disk washer, this 16 support chucks are divided into 4 row, often
Show 4 rows；First row is followed successively by gear 14, gear 13, gear 12, gear 11 from bottom to top；Secondary series is followed successively by from bottom to top
Gear 24, gear 23, gear 22, gear 21, the 3rd row are followed successively by gear 34, gear 33, gear 32, gear 31 from bottom to top,
4th row are followed successively by gear 44, gear 43, gear 42, gear 41 from bottom to top；Each support chuck distinguishes corresponding tooth
Wheel is on same axle；Sprocket wheel 1 is also respectively provided with bottom gear 14, the axle where gear 24, gear 34, gear 44,
Sprocket wheel 2, sprocket wheel 3, sprocket wheel 4；
Equipped with a reduction box motor C on panel support frame, a sprocket wheel C, sprocket wheel C and sprocket wheel 1 are housed on reduction box motor C
Connected by drive balls chain, sprocket wheel 1, sprocket wheel 2, sprocket wheel 3, be also to be sequentially connected by drive balls chain between sprocket wheel 4；
Disk is mounted in disk support chuck, and disk rotates with the rotation of disk support chuck；Each support card
Disk is to be rotated with mounted in it with the gear rotation on root axle；The rotation of each gear is to pass through chain by reduction box motor
What transmission drove.
2. a kind of melt filtration disk washer as claimed in claim 1, it is characterised in that described frame includes supporting surface
Plate, skeleton column；It is linked togather between support panel and skeleton column with Type of Welding.
3. a kind of melt filtration disk washer as claimed in claim 1, it is characterised in that past above and below described high pressure nozzle
Complex system is by reduction box motor A, reduction box motor B, drive lead screw A, drive lead screw B, copper nut A, copper nut B, injection nozzle carrier and 4
Individual high pressure nozzle composition.
4. a kind of melt filtration disk washer as claimed in claim 3, it is characterised in that described full-automatic disk is rinsed
Machine has four high pressure nozzles on injection nozzle carrier, one row support chuck of each high pressure nozzle correspondence；Injection nozzle carrier is mounted in the copper of both sides
On nut A, copper nut B, copper nut A, copper nut B are attached separately on drive lead screw A, drive lead screw B.
5. a kind of melt filtration disk washer as claimed in claim 3, it is characterised in that described drive lead screw A, transmission
Screw mandrel B is rotated by reduction box motor A, reduction box motor B by the transmission of drive balls chain respectively；Drive lead screw A, drive lead screw
B rotation has just driven copper nut A, copper nut B to move back and forth up and down respectively；Copper nut A, copper nut B up and down reciprocatingly shifting
It is dynamic also just to have driven moving back and forth up and down for injection nozzle carrier and high pressure nozzle.
6. a kind of melt filtration disk washer as claimed in claim 3, it is characterised in that described copper nut A, copper nut
B is to control reduction box motor A, reduction box motor B rotatings to realize and up and down reciprocatingly move by upper limit position switch and lower position switch
Dynamic.
7. a kind of melt filtration disk washer as claimed in claim 3, it is characterised in that by copper nut A, copper nut B
Original position is tuned into drive lead screw A, drive lead screw B sustained heights position, can be achieved with it reciprocal synchronous.
8. a kind of melt filtration disk washer as claimed in claim 1, it is characterised in that described control system is control
What reduction box motor A, reduction box motor B, reduction box motor C were run.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410080829.7A CN103817102B (en) | 2014-02-26 | 2014-02-26 | Melt filtration disk washer |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410080829.7A CN103817102B (en) | 2014-02-26 | 2014-02-26 | Melt filtration disk washer |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN103817102A CN103817102A (en) | 2014-05-28 |
| CN103817102B true CN103817102B (en) | 2017-09-19 |
Family
ID=50752555
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410080829.7A Active CN103817102B (en) | 2014-02-26 | 2014-02-26 | Melt filtration disk washer |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN103817102B (en) |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE29909258U1 (en) * | 1999-05-27 | 1999-07-29 | Feiste, Frank, 04860 Klitzschen | Washing device for car floor mats, preferably made of rubber-like material |
| US5993564A (en) * | 1997-02-07 | 1999-11-30 | Matthew J. C. Witt | Piston cleaning and coating method and apparatus |
| CN201108904Y (en) * | 2007-12-12 | 2008-09-03 | 重庆江增机械有限公司 | Multi-station cleaning machine |
| CN102500172A (en) * | 2011-10-14 | 2012-06-20 | 福建百宏聚纤科技实业有限公司 | Full-automatic filter element flushing machine |
-
2014
- 2014-02-26 CN CN201410080829.7A patent/CN103817102B/en active Active
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5993564A (en) * | 1997-02-07 | 1999-11-30 | Matthew J. C. Witt | Piston cleaning and coating method and apparatus |
| DE29909258U1 (en) * | 1999-05-27 | 1999-07-29 | Feiste, Frank, 04860 Klitzschen | Washing device for car floor mats, preferably made of rubber-like material |
| CN201108904Y (en) * | 2007-12-12 | 2008-09-03 | 重庆江增机械有限公司 | Multi-station cleaning machine |
| CN102500172A (en) * | 2011-10-14 | 2012-06-20 | 福建百宏聚纤科技实业有限公司 | Full-automatic filter element flushing machine |
Also Published As
| Publication number | Publication date |
|---|---|
| CN103817102A (en) | 2014-05-28 |
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