CN103806314B - Gates of segmental shape headstock gear steel wire rope automatic maintenance device - Google Patents
Gates of segmental shape headstock gear steel wire rope automatic maintenance device Download PDFInfo
- Publication number
- CN103806314B CN103806314B CN201410077659.7A CN201410077659A CN103806314B CN 103806314 B CN103806314 B CN 103806314B CN 201410077659 A CN201410077659 A CN 201410077659A CN 103806314 B CN103806314 B CN 103806314B
- Authority
- CN
- China
- Prior art keywords
- steel wire
- wire rope
- gates
- maintenance device
- automatic maintenance
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
Landscapes
- Lift-Guide Devices, And Elevator Ropes And Cables (AREA)
Abstract
Gates of segmental shape headstock gear steel wire rope automatic maintenance device, belongs to Hydraulic and Hydro-Power Engineering equipment maintenance technology field.Comprise oil storage cabin, store bunker, baster, electric heater, temperature sensor, temperature controller, micro-computer PLC, display, keyboard, SD card memory; Oil storage cabin with store bunker and being connected by oil permeable hole, storing bunker and baster connects by secreting oilhole; In oil storage cabin by electric heater and temperature sensor, store that bunker cotton fibriia is filled, baster is made up of cotton fiber, the length of cotton fiber and rope through space match, the specification of rope through and steel wire rope adapts; Temperature sensor, temperature controller are connected by data wire with micro-computer PLC, and display, keyboard, SD card memory are connected with micro-computer PLC.The invention solves in big-and-middle-sized hydraulic engineering, the steel wire rope maintenance difficulty of gates of segmental shape headstock gear is large; The potential safety hazard that work high above the ground is formed operating personnel.The steel wire rope automatic maintenance device of a kind of accurate temperature controlling, automatic maintenance is provided.
Description
Technical field
The present invention relates to a kind of steel wire rope curing means, especially a kind of gates of segmental shape headstock gear steel wire rope automatic maintenance device, belongs to Hydraulic and Hydro-Power Engineering equipment maintenance technology field.
Background technology
In Hydraulic and Hydro-Power Engineering, the hoisting machinery being used for manipulating the equipment such as gate, trash rack is called headstock gear.General in big-and-middle-sized hydraulic engineering, normal employing steel wire rope winch hoist, mostly is two suspension centre, and the height space of suspension centre and lock floor is very large, and cause steel wire rope maintenance difficulty large, this just defines potential safety hazard to operating personnel.
Chinese patent 201010616725.5 relates to the maintenance process of a kind of hydraulic engineering steel wire rope and maintenance structure, and to be bavin machine lubricating oil with lubricating grease mix according to weight ratio 3-4: 1 is made into lubriation material in maintenance process, is applied on steel wire rope while hot; Maintenance structure is wound around antiseepage film outward at steel wire rope; There is the restriction being subject to serviceability temperature and coating position, lubriation material temperature can not accurately control, the unvanquishable problem of potential safety hazard of work high above the ground.The weak point that prior art that Here it is exists.
Summary of the invention
The object of the invention is to for the deficiencies in the prior art, provide that a kind of structure is simple, maintenance is convenient, the gates of segmental shape headstock gear steel wire rope automatic maintenance device of handling safety.
Technical scheme of the present invention is: this gates of segmental shape headstock gear steel wire rope automatic maintenance device comprises oil storage cabin, stores bunker, baster, electric heater, temperature sensor, temperature controller, microcomputer, display, keyboard, SD card memory; Oil storage cabin with store bunker and being connected by oil permeable hole, storing bunker and baster connects by secreting oilhole; In oil storage cabin by electric heater and temperature sensor, store that bunker is filled by cotton fibriia, baster is made up of cotton fiber, the length of cotton fiber and rope through space match, the specification of rope through and steel wire rope adapts; Temperature sensor, temperature controller are connected by data wire with microcomputer, and display, keyboard, SD card memory are connected with microcomputer.Oil storage cabin, store bunker, baster, electric heater, temperature sensor be enclosed in automatic maintenance device, and be fixed on by fixed mount on the bracing frame at track guider place, and microcomputer, temperature controller, display, keyboard, SD card memory are arranged in control room.Steel wire rope automatic maintenance device is arranged on track guider, between the suspension centre and lifting drum of gates of segmental shape, its spacing should be not more than gate design and open and close height, steel wire rope passes from automatic maintenance device, and track guider is arranged between gate pier.
During use, bavin machine lubricating oil and lubricating grease mixed according to weight ratio 5 ± 0.5: 1 and be made into lubriation material, be stored in oil storage cabin, design temperature 50 ± 5 DEG C, by microcomputer temperature control maintenance.
Beneficial effect of the present invention:
Steel wire rope automatic maintenance device, in headstock gear running, is controlled by microcomputer, can realize the accurate temperature controlling to steel wire rope, automatic maintenance, increase work efficiency, and reduces the potential safety hazard of high-altitude maintenance work.
Accompanying drawing explanation
Fig. 1 is the position view of the present invention at gates of segmental shape headstock gear;
Fig. 2 is the structural representation of steel wire rope automatic maintenance device;
Fig. 3 is the profile of steel wire rope automatic maintenance device;
Fig. 4 is the composition schematic block diagram of steel wire rope automatic maintenance device.
4. lifting drums, 5. steel wire rope, 6. gates of segmental shape, 7. suspension centre in figure, 8. track guider, 9. bracing frame, 10. automatic maintenance device, 11. fixed mounts, 101. oil storage cabin, 102. store bunker, 103. basters, 104. rope throughs, 105. associative rings, 106. oil permeable holes, 107. secrete oilhole.
Detailed description of the invention
Below in conjunction with accompanying drawing, the invention will be further described.
As shown in Figure 1,2,3, 4, gates of segmental shape headstock gear steel wire rope automatic maintenance device 10 comprise oil storage cabin 101, store bunker 102, baster 103, electric heater, temperature sensor, temperature controller, microcomputer, display, keyboard, SD card memory; Oil storage cabin 101 with store bunker 102 be connected by oil permeable hole 106, store bunker 102 and baster 103 by secreting that oilhole 107 connects, in oil storage cabin 101 by electric heater and temperature sensor, store bunker 102 end be low inside and high outside taper shape and filled by cotton fibriia, baster 103 is made up of cotton fibriia, the length of cotton fiber matches with rope through 104 space, the specification of rope through 104 and steel wire rope 5 adapts; Temperature sensor, temperature controller are connected by data wire with microcomputer, and display, keyboard, SD card memory are connected with microcomputer.The two halves of automatic maintenance device 10 is combined by associative ring 105 is fixed by pin.The oil storage cabin 101 of steel wire rope automatic maintenance device 10, store bunker 102, baster 103, electric heater, temperature sensor be enclosed in automatic maintenance device 10, and be fixed on by fixed mount 11 on the bracing frame 9 at track guider 8 place, and microcomputer, temperature controller, display, keyboard, SD card memory are arranged in control room.Steel wire rope automatic maintenance device 10 is arranged on track guider 8, between the suspension centre 7 and lifting drum 4 of gates of segmental shape 6, its spacing should be not more than gate design and open and close height, steel wire rope 5 passes from automatic maintenance device 10, and track guider 8 is arranged between gate pier.In headstock gear running, steel wire rope 5, when rope through 104, is carried out maintenance by baster 103 to it, is controlled by microcomputer, can realize the accurate temperature controlling to steel wire rope 5, automatic maintenance, reduces the potential safety hazard of high-altitude maintenance work.
During use, bavin machine lubricating oil and lubricating grease mixed according to weight ratio 5 ± 0.5: 1 and be made into lubriation material, be stored in oil storage cabin 101, design temperature 50 ± 5 DEG C, by microcomputer temperature control maintenance.
Operation principle of the present invention is: bavin machine lubricating oil and lubricating grease mix according to weight ratio and is made into lubriation material, be stored in oil storage cabin, set temperature value is stored in SD storage card, temperature sensor is passed to MICROCOMPUTER PROCESSING the temperature information of lubriation material, keyboard operation, display display information, temperature controller controls, and is heated lubriation material by electric heater; In gates of segmental shape headstock gear opens and closes, steel wire rope, through automatic maintenance device, realizes the automatic maintenance to steel wire rope, reduces the potential safety hazard of high-altitude maintenance work.
Above content further illustrates of the present invention in conjunction with concrete embodiment, can not assert that specific embodiment of the invention is only limited to these explanations.For those skilled in the art of the present invention, without departing from the inventive concept of the premise, some simple deduction or replace can also be made, all should be considered as belonging to protection scope of the present invention.
Claims (8)
1. gates of segmental shape headstock gear steel wire rope automatic maintenance device, comprises oil storage cabin, stores bunker, baster, electric heater, temperature sensor, temperature controller, microcomputer, display, keyboard, SD card memory; It is characterized in that: oil storage cabin with store bunker and being connected by oil permeable hole, storing bunker and baster connects by secreting oilhole; In oil storage cabin by electric heater and temperature sensor, store that bunker is filled by cotton fibriia, baster is made up of cotton fiber, the length of cotton fiber and rope through space match, the specification of rope through and steel wire rope adapts; Temperature sensor, temperature controller are connected by data wire with microcomputer, and display, keyboard, SD card memory are connected with microcomputer.
2. the gates of segmental shape headstock gear steel wire rope automatic maintenance device as requested described in 1, be is characterized in that: the two halves of automatic maintenance device is combined by associative ring, is fixed by pin, and is fixed on by fixed mount on the bracing frame at track guider place between gate pier.
3. the gates of segmental shape headstock gear steel wire rope automatic maintenance device as requested described in 1 or 2, is characterized in that: its position between the suspension centre and lifting drum of gates of segmental shape, its spacing should be not more than gate design open and close height.
4. the gates of segmental shape headstock gear steel wire rope automatic maintenance device as requested described in 1 or 2, it is characterized in that: oil storage cabin, store bunker, baster, electric heater, temperature sensor be enclosed in automatic maintenance device, be fixed on by fixed mount on the bracing frame at track guider place.
5. the gates of segmental shape headstock gear steel wire rope automatic maintenance device as requested described in 1 or 2, is characterized in that: temperature controller, microcomputer, display, keyboard, SD card memory are arranged in control room.
6. the gates of segmental shape headstock gear steel wire rope automatic maintenance device as requested described in 1 or 2, is characterized in that: store at the bottom of bunker in low inside and high outside taper shape.
7. the gates of segmental shape headstock gear steel wire rope automatic maintenance device as requested described in 1 or 2, is characterized in that: to store in bunker lubriation material and to be mixed according to weight ratio 5 ± 0.5: 1 by bavin machine lubricating oil and lubricating grease and be made into.
8. the gates of segmental shape headstock gear steel wire rope automatic maintenance device as requested described in 1 or 2, is characterized in that: temperature controller desired temperature should be 50 ± 5 DEG C.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410077659.7A CN103806314B (en) | 2014-02-26 | 2014-02-26 | Gates of segmental shape headstock gear steel wire rope automatic maintenance device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410077659.7A CN103806314B (en) | 2014-02-26 | 2014-02-26 | Gates of segmental shape headstock gear steel wire rope automatic maintenance device |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN103806314A CN103806314A (en) | 2014-05-21 |
| CN103806314B true CN103806314B (en) | 2016-03-02 |
Family
ID=50703668
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410077659.7A Expired - Fee Related CN103806314B (en) | 2014-02-26 | 2014-02-26 | Gates of segmental shape headstock gear steel wire rope automatic maintenance device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN103806314B (en) |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US10633230B2 (en) | 2018-04-10 | 2020-04-28 | Goodrich Corporation | Integrated hoist maintenance and method of hoist operation |
| CN110939110A (en) * | 2019-12-31 | 2020-03-31 | 无锡欧辰环保设备有限公司 | Gate hoist |
Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3417524A (en) * | 1965-12-22 | 1968-12-24 | Akermans Verkst Ab | Devices for operating the hammer leads in pile driving attachments |
| CN1299904A (en) * | 2000-08-19 | 2001-06-20 | 张世忠 | Rolling open and close machine |
| CN2844190Y (en) * | 2005-11-16 | 2006-12-06 | 卜兴度 | Oily-contained Nylon steel-wire rope |
| CN102108643A (en) * | 2010-12-31 | 2011-06-29 | 赵国真 | Method and structure used in hydraulic engineering for maintaining steel wire ropes |
| CN202157308U (en) * | 2011-06-20 | 2012-03-07 | 长江勘测规划设计研究有限责任公司 | Flat gate guiding device |
| CN202450496U (en) * | 2012-02-24 | 2012-09-26 | 山东水总机械工程有限公司 | Radial gate hoist |
| CN202688964U (en) * | 2012-05-22 | 2013-01-23 | 王俊丹 | Automatic sealing device for rope holes of radial gate hoists for water gate engineering |
| CN103806417A (en) * | 2014-02-26 | 2014-05-21 | 李二顺 | Radial gate hoist |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2007277742A (en) * | 2006-04-04 | 2007-10-25 | Sumitomo Denko Steel Wire Kk | Anticorrosive pc steel member and method for producing the same |
-
2014
- 2014-02-26 CN CN201410077659.7A patent/CN103806314B/en not_active Expired - Fee Related
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3417524A (en) * | 1965-12-22 | 1968-12-24 | Akermans Verkst Ab | Devices for operating the hammer leads in pile driving attachments |
| CN1299904A (en) * | 2000-08-19 | 2001-06-20 | 张世忠 | Rolling open and close machine |
| CN2844190Y (en) * | 2005-11-16 | 2006-12-06 | 卜兴度 | Oily-contained Nylon steel-wire rope |
| CN102108643A (en) * | 2010-12-31 | 2011-06-29 | 赵国真 | Method and structure used in hydraulic engineering for maintaining steel wire ropes |
| CN202157308U (en) * | 2011-06-20 | 2012-03-07 | 长江勘测规划设计研究有限责任公司 | Flat gate guiding device |
| CN202450496U (en) * | 2012-02-24 | 2012-09-26 | 山东水总机械工程有限公司 | Radial gate hoist |
| CN202688964U (en) * | 2012-05-22 | 2013-01-23 | 王俊丹 | Automatic sealing device for rope holes of radial gate hoists for water gate engineering |
| CN103806417A (en) * | 2014-02-26 | 2014-05-21 | 李二顺 | Radial gate hoist |
Non-Patent Citations (3)
| Title |
|---|
| 大型水闸启闭机钢丝绳日常养护;张军保;《河北水利》;20110930(第09期);全文 * |
| 浅谈大型水闸启闭机钢丝绳的养护;周德军等;《治淮》;20050830(第08期);全文 * |
| 钢丝绳在水利工程中的应用与维修养护;王斌;《水利建设与管理》;20100831(第08期);全文 * |
Also Published As
| Publication number | Publication date |
|---|---|
| CN103806314A (en) | 2014-05-21 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN102561744B (en) | Integrated base station capable of realizing one-click maintenance without ascending height | |
| CN207312974U (en) | One kind is used for construction boom hoisting | |
| CN103806314B (en) | Gates of segmental shape headstock gear steel wire rope automatic maintenance device | |
| CN105776049A (en) | Intelligent winch for oil exploration | |
| CN104229091A (en) | Active ship stabilization device | |
| CN206645749U (en) | Electric block type multi-lay winding hoist engine | |
| CN205575242U (en) | Cable drum machine of scalable removal | |
| CN204474193U (en) | A kind of Pillar-fixing Type Slewing Crane | |
| CN103806417A (en) | Radial gate hoist | |
| CN206970089U (en) | A kind of filter element replacing instrument | |
| CN205328478U (en) | Heavy balanced tower crane | |
| CN204265367U (en) | A kind of pneumatic automatic rope guide for jigger winch | |
| CN203795865U (en) | Lifting tumbling barrel for super-high concrete casting | |
| CN203820344U (en) | Material supplementary machine for exterior wall decoration | |
| CN207293753U (en) | Storage automatic pay-out stand | |
| CN204185172U (en) | The elevator system of roof is transported to for weight in building | |
| CN105060086B (en) | Auxiliary shaft cage tank curtain automatic lifting controller | |
| CN205688820U (en) | A kind of installation system of high-rise building large area cell cube curtain wall block | |
| CN204727514U (en) | A kind of winch | |
| CN103672355A (en) | Automatic oiling device for lifting steel wire rope in inclined shaft | |
| CN204299595U (en) | A kind of shift-forward type hydraulic control crane canopy device | |
| CN203113305U (en) | Hydraulic balancing device of ship lift cable wire with mechanical locking function | |
| CN208948729U (en) | A kind of architectural engineering lifting device | |
| CN203624932U (en) | Portable indoor material lifter | |
| CN204879288U (en) | Transition roller elevation adjusting device |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| CB03 | Change of inventor or designer information |
Inventor after: Li Ershun Inventor after: Wang Fei Inventor after: Wang Jianhui Inventor after: Liu Fangfang Inventor after: Li Deming Inventor after: Li Xiaowei Inventor after: Li Congcong Inventor after: Yu Shanying Inventor after: Guo Yanfeng Inventor after: Li Yong Inventor after: Wu Xianwei Inventor after: Xu Zhangyao Inventor after: Ning Jinjin Inventor before: Li Ershun Inventor before: Li Xiaowei Inventor before: Li Congcong Inventor before: Yu Shanying Inventor before: Guo Yanfeng Inventor before: Wu Xianwei Inventor before: Xu Zhangyao Inventor before: Ning Jinjin Inventor before: Wang Fei |
|
| COR | Change of bibliographic data | ||
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20160302 Termination date: 20170226 |