CN103805075B - Preparation method for composite adhesive for all-steel truck radical tire - Google Patents

Preparation method for composite adhesive for all-steel truck radical tire Download PDF

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Publication number
CN103805075B
CN103805075B CN201410064014.XA CN201410064014A CN103805075B CN 103805075 B CN103805075 B CN 103805075B CN 201410064014 A CN201410064014 A CN 201410064014A CN 103805075 B CN103805075 B CN 103805075B
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mixture
preparation
composite adhesive
parts
radial tire
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CN103805075A (en
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李吉荣
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DONGGUAN HAODONGJIA AUTOMOBILE SERVICE CO., LTD.
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DONGGUAN HAODONGJIA AUTOMOBILE SERVICE Co Ltd
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Abstract

The invention discloses a preparation method for a composite adhesive for an all-steel truck radical tire, and belongs to the technical field of tadhesives. The preparation method comprises the following steps of 1, adding natural rubber and fluorinated silicone rubber into a solvent to obtain a mixture, heating the mixture, uniformly stirring the mixture, and cooling the mixture to obtain a mixture I; 2, adding N-ethyl-N-phenyl dithiocarbamate zinc and a silane coupling agent into the mixture I, keeping the temperature of 70-90 DEG C for 1-3 hours, and cooling the mixture I to obtain a mixture II; 3, adding epoxy resin, resorcinol, triphenylphosphine, tetrapod-shaped zno whisker and aramid fibers into the mixture II, keeping the temperature of 70-90 DEG C for 1-3 hours to obtain a product, and cooling the product to obtain a mixture III; 4, adding styrene and an emulsifier into the mixture III, heating the product, uniformly stirring the product, and cooling the product to obtain the adhesive. The composite adhesive for the all-steel truck radical tire, which is provided by the invention, can effectively improve an adhesion softening point and the adhesive intensity between the rubber and a steel wire in the radial tire.

Description

A kind of preparation method of all-steel load-bearing radial tire composite adhesive
Technical field
The invention discloses a kind of preparation method of all-steel load-bearing radial tire composite adhesive, belong to field of adhesive technology.
Background technology
In recent years, along with the fast development of automobile industry and transportation, the performance of automobile is greatly improved, thus the development that the traditional bias tyre of higher requirement can not meet current automotive industry be there has also been to the performance of tire, just progressively replace by the radial of superior performance, the bonding quality of its framework material and rubber is the key ensureing radial use properties.Find after deliberation, in rubber, add tackifier, the bond properties between rubber and framework material can improved in varying degrees, but some tackifier bring unfavorable factor to processing characteristics, as Resorcinol at high temperature easily distils, contaminate environment, affects operator healthy.
In production radial wire cord tire process, can also need to add cobalt salt adhesive in rubber unvulcanizate process, to improve the bounding force between steel wire and rubber, and keep lasting bonding effect, to reduce tire in load-carrying and the possibility of blowing out under the state that runs up, improve the security of all-steel load-bearing radial tire, use properties and life-span.But, because cobalt is precious metal, on the high side, and tire scrap after cobalt can infiltrate in soil, make soil produce heavy metal contamination, not easily eliminate.
The development & application of tackifier is the developing Important Techmical Progress of radial, and thus tackifier have become indispensable component in radial tyre production.
Summary of the invention
The object of the invention is: the rubber-metal tackiness agent for all-steel load-bearing radial tire that a kind of high strength is provided, avoid using cobalt salt, reduce the consumption of Resorcinol.The technical scheme adopted is as follows:
A preparation method for all-steel load-bearing radial tire composite adhesive, comprises the steps:
1st step, by weight, 30 ~ 40 parts of natural rubbers and 5 ~ 10 parts of trifluoropropyl siloxane are added in 150 ~ 200 parts of solvents, are warming up to 70 ~ 90 DEG C, stir, after letting cool, obtain mixture I;
2nd step, in mixture I, add 3 ~ 6 parts of N-ethyl, N-phenyl zinc dithiocarbamates or zinc isopropyl xanthate, the silane coupling agent of 4 ~ 7 parts, under agitation keep 1 ~ 3h in 70 ~ 90 DEG C, after letting cool, obtain mixtures II;
3rd step, in mixtures II, add 20 ~ 40 parts of epoxy resin, 3 ~ 5 parts of Resorcinols, 2 ~ 5 parts of triphenylphosphines, 0.3-0.4 part four acicular type zinc oxide crystal whisker and 0.15-0.25 part aramid fibers, under agitation keep 1 ~ 3h in 70 ~ 90 DEG C, after letting cool, obtain mixtures III;
4th step, in mixtures III, add 10 ~ 15 parts of vinylbenzene and 2 ~ 4 parts of emulsifying agents, be warming up to 50 ~ 70 DEG C, stir, after letting cool, obtain tackiness agent.
In 1st step, described solvent is preferably that 3:1:1 mixes from isopropylcarbinol, ethyl acetate and acetone according to weight ratio.
In 2nd step, the mixture of a kind of preferably in KH-550 or KH-560 of described silane coupling agent or two kinds.
In 3rd step, described epoxy resin is preferably from epoxy resin E-44.
In 4th step, described emulsifying agent is preferably from sodium lauryl sulphate.
Described four acicular type zinc oxide crystal whisker length 8-10 μm, base diameter 2-3 μm.Preferably need before use to carry out modification in accordance with the following methods: weigh 0.5-0.8 g Silane coupling reagent KH-570 and be dissolved in 60-70ml acetone, then drip oxalic acid adjustment PH to 5 ~ 6, leave standstill 20-25 minute; Then weigh 12-14g four acicular type zinc oxide crystal whisker and be placed in above-mentioned solution, to stirring 5-6 hour at 55-58 DEG C of temperature; Then suction filtration, that dry out solvent obtains modification four acicular type zinc oxide crystal whisker is for subsequent use.
Described aramid fiber length is 2-2.5mm, filament diameter 8-10 μm.Described aramid fiber needs to carry out modification in accordance with the following methods: aramid fiber is soaked 8-10 hour in acetone, then in water and ethanol, boils 2-3 hour respectively, dry for standby.
The present invention by add in tackiness agent trifluoropropyl siloxane improve in rubber for tire sulfidation with the interface interaction power of Steel Wire Surface, its bonding strength can be improved, interpolation four acicular type zinc oxide crystal whisker and aramid fiber are as strengthening and toughening agent simultaneously, play toughness reinforcing and enhancement; By adding the reactive force between N-ethyl, N-phenyl zinc dithiocarbamate raising rubber and steel wire; Tackiness agent is made in Vulcanization Process of Rubber better by the fusion degree between rubber and steel wire by adding emulsifying agent; By the softening temperature adding raising bonding plane of triphenylphosphine.
beneficial effect
All-steel load-bearing radial tire provided by the invention sticks with glue agent, can effectively improve softening temperature bonding between rubber with steel wire in radial and bonding strength.
Embodiment
Embodiment 1
A preparation method for all-steel load-bearing radial tire composite adhesive, comprises the steps:
1st step, 40Kg natural rubber and 10Kg trifluoropropyl siloxane to be added in 200Kg solvent, to be warming up to 90 DEG C, to stir, after letting cool, obtain mixture I;
2nd step, in mixture I, add the silane coupling agent of 6KgN-ethyl, N-phenyl zinc dithiocarbamate and 7Kg, under agitation keep 3h in 90 DEG C, after letting cool, obtain mixtures II;
3rd step, in mixtures II, add 40Kg epoxy resin, 5Kg Resorcinol, 5Kg triphenylphosphine, 0.4Kg four acicular type zinc oxide crystal whisker and 0.25Kg aramid fiber, under agitation keep 3h in 90 DEG C, after letting cool, obtain mixtures III;
4th step, in mixtures III, add 15Kg vinylbenzene and 4Kg emulsifying agent, be warming up to 70 DEG C, stir, after letting cool, obtain tackiness agent.
In 1st step, described solvent is isopropylcarbinol, ethyl acetate and acetone are that 3:1:1 mixes according to weight ratio.In 2nd step, described silane coupling agent is KH-550.In 3rd step, described epoxy resin is epoxy resin E-44.In 4th step, described emulsifying agent is sodium lauryl sulphate.
Embodiment 2
A preparation method for all-steel load-bearing radial tire composite adhesive, comprises the steps:
1st step, 30Kg natural rubber and 5Kg trifluoropropyl siloxane to be added in 150Kg solvent, to be warming up to 70 DEG C, to stir, after letting cool, obtain mixture I;
2nd step, in mixture I, add the silane coupling agent of 3KgN-ethyl, N-phenyl zinc dithiocarbamate and 4Kg, under agitation keep 1h in 70 DEG C, after letting cool, obtain mixtures II;
3rd step, in mixtures II, add 20Kg epoxy resin, 3Kg Resorcinol, 2Kg triphenylphosphine, 0.3Kg four acicular type zinc oxide crystal whisker and 0.15Kg aramid fiber, under agitation keep 1h in 70 DEG C, after letting cool, obtain mixtures III;
4th step, in mixtures III, add 10Kg vinylbenzene and 2Kg emulsifying agent, be warming up to 50 DEG C, stir, after letting cool, obtain tackiness agent.
In 1st step, described solvent is isopropylcarbinol, ethyl acetate and acetone are that 3:1:1 mixes according to weight ratio.In 2nd step, described silane coupling agent is KH-550.In 3rd step, described epoxy resin is epoxy resin E-44.In 4th step, described emulsifying agent is sodium lauryl sulphate.
Embodiment 3
A preparation method for all-steel load-bearing radial tire composite adhesive, comprises the steps:
1st step, 35Kg natural rubber and 7Kg trifluoropropyl siloxane to be added in 170Kg solvent, to be warming up to 80 DEG C, to stir, after letting cool, obtain mixture I;
2nd step, in mixture I, add the silane coupling agent of 5KgN-ethyl, N-phenyl zinc dithiocarbamate and 5Kg, under agitation keep 2h in 80 DEG C, after letting cool, obtain mixtures II;
3rd step, in mixtures II, add 30Kg epoxy resin, 4Kg Resorcinol, 4Kg triphenylphosphine, 0.35Kg four acicular type zinc oxide crystal whisker and 0.2Kg aramid fiber, under agitation keep 2h in 80 DEG C, after letting cool, obtain mixtures III;
4th step, in mixtures III, add 12Kg vinylbenzene and 3Kg emulsifying agent, be warming up to 60 DEG C, stir, after letting cool, obtain tackiness agent.
In 1st step, described solvent is isopropylcarbinol, ethyl acetate and acetone are that 3:1:1 mixes according to weight ratio.In 2nd step, described silane coupling agent is KH-550.In 3rd step, described epoxy resin is epoxy resin E-44.In 4th step, described emulsifying agent is sodium lauryl sulphate.
Reference examples 1
Be not add trifluoropropyl siloxane with the difference of embodiment 3.
A preparation method for all-steel load-bearing radial tire composite adhesive, comprises the steps:
1st step, 35Kg natural rubber to be added in 170Kg solvent, to be warming up to 80 DEG C, to stir, after letting cool, obtain mixture I;
2nd step, in mixture I, add the silane coupling agent of 5KgN-ethyl, N-phenyl zinc dithiocarbamate and 5Kg, under agitation keep 2h in 80 DEG C, after letting cool, obtain mixtures II;
3rd step, in mixtures II, add 30Kg epoxy resin, 4Kg Resorcinol, 4Kg triphenylphosphine, 0.35Kg four acicular type zinc oxide crystal whisker and 0.2Kg aramid fiber, under agitation keep 2h in 80 DEG C, after letting cool, obtain mixtures III;
4th step, in mixtures III, add 12Kg vinylbenzene and 3Kg emulsifying agent, be warming up to 60 DEG C, stir, after letting cool, obtain tackiness agent.
In 1st step, described solvent is isopropylcarbinol, ethyl acetate and acetone are that 3:1:1 mixes according to weight ratio.In 2nd step, described silane coupling agent is KH-550.In 3rd step, described epoxy resin is epoxy resin E-44.In 4th step, described emulsifying agent is sodium lauryl sulphate.
Reference examples 2
Be not add N-ethyl, N-phenyl zinc dithiocarbamate with the difference of embodiment 3.
A preparation method for all-steel load-bearing radial tire composite adhesive, comprises the steps:
1st step, 35Kg natural rubber and 7Kg trifluoropropyl siloxane to be added in 170Kg solvent, to be warming up to 80 DEG C, to stir, after letting cool, obtain mixture I;
2nd step, in mixture I, add the silane coupling agent of 5Kg, under agitation keep 2h in 80 DEG C, after letting cool, obtain mixtures II;
3rd step, in mixtures II, add 30Kg epoxy resin, 4Kg Resorcinol, 4Kg triphenylphosphine, 0.35Kg four acicular type zinc oxide crystal whisker and 0.2Kg aramid fiber, under agitation keep 2h in 80 DEG C, after letting cool, obtain mixtures III;
4th step, in mixtures III, add 12Kg vinylbenzene and 3Kg emulsifying agent, be warming up to 60 DEG C, stir, after letting cool, obtain tackiness agent.
In 1st step, described solvent is isopropylcarbinol, ethyl acetate and acetone are that 3:1:1 mixes according to weight ratio.In 2nd step, described silane coupling agent is KH-550.In 3rd step, described epoxy resin is epoxy resin E-44.In 4th step, described emulsifying agent is sodium lauryl sulphate.
Reference examples 3
Be not add triphenylphosphine with the difference of embodiment 3
A preparation method for all-steel load-bearing radial tire composite adhesive, comprises the steps:
1st step, 35Kg natural rubber and 7Kg trifluoropropyl siloxane to be added in 170Kg solvent, to be warming up to 80 DEG C, to stir, after letting cool, obtain mixture I;
2nd step, in mixture I, add the silane coupling agent of 5KgN-ethyl, N-phenyl zinc dithiocarbamate and 5Kg, under agitation keep 2h in 80 DEG C, after letting cool, obtain mixtures II;
3rd step, in mixtures II, add 30Kg epoxy resin, 4Kg Resorcinol, 0.35Kg four acicular type zinc oxide crystal whisker and 0.2Kg aramid fiber, under agitation keep 2h in 80 DEG C, after letting cool, obtain mixtures III;
4th step, in mixtures III, add 12Kg vinylbenzene, 3Kg emulsifying agent, be warming up to 60 DEG C, stir, after letting cool, obtain tackiness agent.
In 1st step, described solvent is isopropylcarbinol, ethyl acetate and acetone are that 3:1:1 mixes according to weight ratio.In 2nd step, described silane coupling agent is KH-550.In 3rd step, described epoxy resin is epoxy resin E-44.In 4th step, described emulsifying agent is sodium lauryl sulphate.
Performance test
Rubbery sample is prepared according to the formula in following table
Component Weight Kg
Natural rubber SMR20 100
Carbon black 56
Promoting agent 6
Anti-aging agent 2
Vulcanization accelerator 6
Any one of tackiness agent in embodiment 1-3, reference examples 1-3 3
Sample preparation technology is: adopt Banbury mixer to select same compounding conditions to prepare test sizing, rotor speed 60 revs/min, ram piston pressure 0.35MPa.Adopt two sections of calendering process, one section mixing adds natural rubber, carbon black, promoting agent, anti-aging agent, tackiness agent; Two sections add vulcanization accelerator, curing temperature 150 DEG C.
Tensile strength and elongation rate of tensile failure are undertaken by GB-T528-1998; Extract Force meansurement out to be undertaken by ASTM.
Test-results is as follows.
Embodiment 1 Embodiment 2 Embodiment 3 Reference examples 1 Reference examples 2 Reference examples 3
Tensile strength MPa 48 47 49 45 44 45
Elongation rate of tensile failure % 468 456 476 446 424 435
Extraction power N 696 685 708 649 626 632
Softening temperature DEG C 110 109 112 97 96 95
Comparing with reference examples 1 as can be seen from the embodiment in table, by adding trifluoropropyl siloxane, interface interaction power can be improved, improve extraction power; Compare as can be seen from the embodiment in table with reference examples 2, N-ethyl, N-phenyl zinc dithiocarbamate can improve overall tensile strength and extraction power; As can be seen from the embodiment in table and reference examples 3, softening temperature can be improved by adding triphenylphosphine.
Embodiment 4
Preparation method in above-described embodiment 1-3 remains unchanged, and only four acicular type zinc oxide crystal whisker and aramid fiber is all carried out modification before use.
Wherein four acicular type zinc oxide crystal whisker length 8-10 μm, base diameter 2-3 μm, carry out modification in accordance with the following methods: weigh 0.5-0.8 g Silane coupling reagent KH-570 and be dissolved in 60-70ml acetone, then drip oxalic acid adjustment PH to 5 ~ 6, leave standstill 20-25 minute; Then weigh 12-14g four acicular type zinc oxide crystal whisker and be placed in above-mentioned solution, to stirring 5-6 hour at 55-58 DEG C of temperature; Then suction filtration, that dry out solvent obtains modification four acicular type zinc oxide crystal whisker is for subsequent use.
Aramid fiber length is 2-2.5mm, filament diameter 8-10 μm, carries out modification in accordance with the following methods: aramid fiber is soaked 8-10 hour in acetone, then in water and ethanol, boils 2-3 hour respectively, dry for standby.
The modified tackiness agent prepared through aforesaid method, according to same testing method, its average tensile strength reaches 56MPa, elongation rate of tensile failure 462%, and extract power 723N out, softening temperature 110 DEG C, overall performance has had more again certain raising.
In addition Chinese patent 200610044558.5 discloses a kind of steel cord compound adhensive for radial ply type and its Preparation Method, record according to it, its tackiness agent prepared is that steel wire extracts power 489N out, softening temperature 106 DEG C according to the average data that above-mentioned performance test methods draws; And through above-mentioned performance test methods, conventional tackifier PN759 show that draw data are extraction power 526N, softening temperature 102 DEG C, technical indicator is also not as the present invention, therefore the tackiness agent that prepared by the present invention can either improve the intensity of sizing material self, the bond strength of rubber and steel wire cord can also be improve, the technical requirements of radial can be met completely.

Claims (9)

1. a preparation method for all-steel load-bearing radial tire composite adhesive, is characterized in that, comprises the steps:
1st step, by weight, 30 ~ 40 parts of natural rubbers and 5 ~ 10 parts of trifluoropropyl siloxane are added in 150 ~ 200 parts of solvents, are warming up to 70 ~ 90 DEG C, stir, after letting cool, obtain mixture I; 2nd step, in mixture I, add 3 ~ 6 parts of N-ethyl, N-phenyl zinc dithiocarbamates or zinc isopropyl xanthate, the silane coupling agent of 4 ~ 7 parts, under agitation keep 1 ~ 3h in 70 ~ 90 DEG C, after letting cool, obtain mixtures II; 3rd step, in mixtures II, add 20 ~ 40 parts of epoxy resin, 3 ~ 5 parts of Resorcinols, 2 ~ 5 parts of triphenylphosphines, 0.3-0.4 part four acicular type zinc oxide crystal whisker and 0.15-0.25 part aramid fibers, under agitation keep 1 ~ 3h in 70 ~ 90 DEG C, after letting cool, obtain mixtures III; 4th step, in mixtures III, add 10 ~ 15 parts of vinylbenzene and 2 ~ 4 parts of emulsifying agents, be warming up to 50 ~ 70 DEG C, stir, after letting cool, obtain tackiness agent.
2. the preparation method of all-steel load-bearing radial tire composite adhesive according to claim 1, is characterized in that: in the 1st step, described solvent is isopropylcarbinol, ethyl acetate and acetone are that 3:1:1 mixes according to weight ratio.
3. the preparation method of all-steel load-bearing radial tire composite adhesive according to claim 1, is characterized in that: in the 2nd step, and described silane coupling agent is the mixture of a kind of in KH-550 or KH-560 or two kinds.
4. the preparation method of all-steel load-bearing radial tire composite adhesive according to claim 1, is characterized in that: in the 3rd step, described epoxy resin is epoxy resin E-44.
5. the preparation method of all-steel load-bearing radial tire composite adhesive according to claim 1, is characterized in that: in the 4th step, described emulsifying agent is sodium lauryl sulphate.
6., according to the preparation method of the arbitrary described all-steel load-bearing radial tire composite adhesive of claim 1-5, it is characterized in that: described four acicular type zinc oxide crystal whisker length 8-10 μm, base diameter 2-3 μm.
7. the preparation method of all-steel load-bearing radial tire composite adhesive according to claim 6, it is characterized in that: described four acicular type zinc oxide crystal whisker needs to carry out modification in accordance with the following methods before use: weigh 0.5-0.8 g Silane coupling reagent KH-570 and be dissolved in 60-70ml acetone, drip careless acid for adjusting pH to 5 ~ 6 again, leave standstill 20-25 minute; Then weigh 12-14g four acicular type zinc oxide crystal whisker and be placed in above-mentioned solution, to stirring 5-6 hour at 55-58 DEG C of temperature; Then suction filtration, that dry out solvent obtains modification four acicular type zinc oxide crystal whisker is for subsequent use.
8., according to the preparation method of the arbitrary described all-steel load-bearing radial tire composite adhesive of claim 1-5, it is characterized in that: described aramid fiber length is 2-2.5mm, filament diameter 8-10 μm.
9. the preparation method of all-steel load-bearing radial tire composite adhesive according to claim 8, it is characterized in that: described aramid fiber needs to carry out modification in accordance with the following methods: aramid fiber is soaked 8-10 hour in acetone, then in water and ethanol, 2-3 hour is boiled respectively, dry for standby.
CN201410064014.XA 2014-02-25 2014-02-25 Preparation method for composite adhesive for all-steel truck radical tire Expired - Fee Related CN103805075B (en)

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CN103540073A (en) * 2013-10-25 2014-01-29 安徽文峰电子科技集团有限公司 Modified heatproof anti-oxidation natural rubber cable material

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WO2011073102A1 (en) * 2009-12-18 2011-06-23 Actega Artistica S.A. Water-based dispersion of thermoplastic polymer and non-thermoplastic elastomer
CN102530469A (en) * 2011-12-22 2012-07-04 北京化工大学 Light high-strength rubber conveying belt and preparation method thereof
CN102532618A (en) * 2011-12-30 2012-07-04 合肥市石川工程机械有限公司 High-abrasion-resistance prestressed vacuum grouting pump stator rubber sleeve compound and preparation method thereof
CN102876242A (en) * 2012-09-20 2013-01-16 吴江市天源塑胶有限公司 Epoxy resin adhesive for bonding fluororubber and metal
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