CN103803127A - Detection system avoiding mixing of finished package boxes - Google Patents
Detection system avoiding mixing of finished package boxes Download PDFInfo
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- CN103803127A CN103803127A CN201310728021.0A CN201310728021A CN103803127A CN 103803127 A CN103803127 A CN 103803127A CN 201310728021 A CN201310728021 A CN 201310728021A CN 103803127 A CN103803127 A CN 103803127A
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Abstract
The invention discloses a detection system avoiding mixing of finished package boxes. The detection system comprises an industrial camera, a comparison recognition computer and a displayer, wherein a detection device is composed of a conveyor belt, a neat package box conveying channel, an infrared detection head, the industrial camera and a pneumatic non-similar package box removing mechanism; management system software of the comparison recognition computer comprises a finished package box standard pattern storage unit, a detected finished package box pattern collection and storage unit, a comparison position and comparison item set unit, a comparison recognition unit, a similar finished package box batch serial number, a count setting unit, a conveyor belt start-and-stop control unit and a non-similar package box removing control and prompt unit. The detection system thoroughly solves the actual problem that the mixing phenomenon cannot be completely eradicated by manually recognizing the package boxes, and has the prominent advantages of being accurate in recognition, high in speed and convenient to operate.
Description
Technical field
The invention belongs to the detecting device of printing industry, particularly relate to a kind of checking system of avoiding packing box finished product batch mixing.
Background technology
Dispatch from the factory in packaging process at packing box finished product, batch mixing phenomenon often occurs.So-called batch mixing refers to that pack shape, size, pattern, identical or close and that word content is distinguished the to some extent packing box of color obscure, and batch mixing phenomenon not only causes the waste of material, also often causes complaint and the claim of client.
In the prior art, be before finished product packing, to be by manually carrying out for the examination of the packing box of easy generation batch mixing, existence can not be stopped the practical problems that batch mixing phenomenon occurs.
Summary of the invention
The present invention can not to stop the technical matters of batch mixing phenomenon generation completely and disclose a kind of checking system of avoiding packing box finished product batch mixing by manually screening existence in order to solve for the finished product packing box of easy generation batch mixing.
The present invention takes following technical scheme for achieving the above object: this checking system comprises industrial camera, relative discern computing machine and telltale, feature is, this detecting device is provided with the belt conveyor of carrying one by one finished product packing box, it is oblique guide rod that described belt conveyor one side stand is provided with respect to belt conveyor, described guide rod contacts with finished product packing box one side in mobile and forms the regular transfer passage of finished product packing box, direction along described regular transfer passage is provided with infrared detection head and industrial camera successively, belt conveyor one side stand that described regular transfer passage end is connected is provided with non-the pneumatic rejecting mechanism of class packing box, described infrared detection head is provided with the signal transmission cable that is connected in relative discern computing machine, between described relative discern computing machine and industrial camera, be provided with bidirectional data transfers cable, described relative discern computing machine is provided with the control signal transmission cable that is connected in non-the pneumatic rejecting mechanism of class packing box, the management system software of described relative discern computing machine comprises that finished product packing box reference pattern memory cell, tested finished product packing box Collecting Pattern memory cell, comparison position and item compared setup unit, relative discern unit, this class finished product packing box batch sequence number, counting setting and unit, belt conveyor on off control unit, non-class finished product packing box reject and control and Tip element.
The present invention can also take following technical measures:
Described industrial camera is CCD industrial camera.
The item compared of described finished product packing box reference pattern and tested finished product packing box pattern comprises character, figure, color and bar code.
Described non-the pneumatic rejecting mechanism of class packing box is made up of cylinder and electromagnetic valve thereof, and the piston rod of cylinder is provided with push pedal, and the control signal transmission cable of relative discern computing machine is connected in electromagnetic valve.
The regular transfer passage of described finished product packing box is provided with LED lamp.
Checking system of the present invention has overcome artificial examination finished product packing box more up hill and dale can not stop the practical problems of batch mixing phenomenon completely, has the following advantages: screen accurately (1), speed is fast; (2) screen and reject full automation, having improved production efficiency; (3) can realize batch and unit packaging accurate counting; (4) adjust variety of option and parameter by man-machine conversation mode, operation is very easy; (5) can set, store tested finished product packing box for information about, convenient inquiry.
Accompanying drawing explanation
Accompanying drawing 1 is this checking system example structure schematic diagram.
Accompanying drawing 2 is the present embodiment functional block diagrams.
Mark in figure: 1 belt conveyor, 2 finished product packing boxes, 3 oblique guide rods, 4 infrared detection heads, 5LED lamp, 6 industrial cameras, 7 cylinders, 7-1 push pedal, 8 collecting boxs.
The specific embodiment
Further illustrate the present invention below in conjunction with embodiment and accompanying drawing thereof.
Embodiment as shown in Figure 1, this detecting device is provided with the belt conveyor 1 of carrying one by one finished product packing box 2, it is oblique guide rod 3 that diagram belt conveyor 1 left side brackets is provided with respect to belt conveyor, and guide rod 3 contacts with finished product packing box 2 one sides in movement and forms the regular transfer passage of finished product packing box.Be provided with successively infrared detection head 4 and industrial camera 6 along the direction of described regular transfer passage, the industrial camera 6 of embodiment is CCD industrial cameras.Belt conveyor 1 its diagram right side support that described regular transfer passage end is connected is provided with non-the pneumatic rejecting mechanism of class packing box, non-the pneumatic rejecting mechanism of class packing box of embodiment is made up of cylinder 7 and electromagnetic valve (not shown) thereof, and the piston rod of cylinder 7 is provided with push pedal 7-1.
Infrared detection head 4 embodiment illustrated in fig. 1 is provided with that to be connected in relative discern computing machine (not shown, signal transmission cable down together), between relative discern computing machine and industrial camera 6, be provided with bidirectional data transfers cable, relative discern computing machine is provided with the control signal transmission cable that is connected in electromagnetic valve in non-the pneumatic rejecting mechanism of class packing box.
In this detecting device, the management system software of relative discern computing machine comprises that finished product packing box reference pattern memory cell, tested finished product packing box Collecting Pattern memory cell, comparison position and item compared setup unit, relative discern unit, this class finished product packing box batch sequence number, counting setting and unit, belt conveyor on off control unit, non-class finished product packing box reject and control and Tip element.Wherein, the item compared of finished product packing box reference pattern and tested finished product packing box pattern comprises character, figure, color and bar code.
In this detecting device, the regular transfer passage of described finished product packing box is provided with LED lamp 5.
Below in conjunction with Fig. 1, the principle of work of 2 these detecting devices of explanation: infrared detection head 4 is surveyed the shift position of the finished product packing box 2 in the regular transfer passage of finished product packing box, the detectable signal that the expression finished product packing box of its output puts in place is delivered to relative discern computing machine as the startup benchmark sequential that is grouped into unit in the middle part of management system software, start technique camera acquisition tested finished product packing box pattern and be converted to digital signal and be delivered to relative discern computing machine, compare according to the comparison range of setting and the packing box reference pattern of project and datumization, relative discern computing machine counting while being identified as this class finished product packing box, comprise when batch counting and unit packaging counting are full and on the one hand corresponding counts device is asked to " 0 ", stop on the other hand belt conveyor operation, so that shift out if having time meet unit packaging quantity picked up finished product packing box to packaging process, so far one batch or a unit packaging sense cycle.Start belt conveyor and can enter next sense cycle, the start-up operation of belt conveyor can be that hand switch control can be also the control of relative discern computer keyboard.When in testing process, relative discern computing machine is identified as non-class finished product packing box, non-class finished product packing box of management system software rejected and controlled and Tip element operation, pneumatic rejecting mechanism is rejected into collecting box 8 on the one hand, combined aural and visual alarm work alert is done respective handling on the other hand, for example, check that whether reject reason causes etc. owing to entering the finished product packing box anisotropy of the regular transfer passage of finished product packing box.
Claims (5)
1. avoid the checking system of packing box finished product batch mixing, comprise industrial camera, relative discern computing machine and telltale, it is characterized in that: this detecting device is provided with the belt conveyor of carrying one by one finished product packing box, it is oblique guide rod that described belt conveyor one side stand is provided with respect to belt conveyor, described guide rod contacts with finished product packing box one side in mobile and forms the regular transfer passage of finished product packing box, direction along described regular transfer passage is provided with infrared detection head and industrial camera successively, belt conveyor one side stand that described regular transfer passage end is connected is provided with non-the pneumatic rejecting mechanism of class packing box, described infrared detection head is provided with the signal transmission cable that is connected in relative discern computing machine, between described relative discern computing machine and industrial camera, be provided with bidirectional data transfers cable, described relative discern computing machine is provided with the control signal transmission cable that is connected in non-the pneumatic rejecting mechanism of class packing box, the management system software of described relative discern computing machine comprises that finished product packing box reference pattern memory cell, tested finished product packing box Collecting Pattern memory cell, comparison position and item compared setup unit, relative discern unit, this class finished product packing box batch sequence number, counting setting and unit, belt conveyor on off control unit, non-class finished product packing box reject and control and Tip element.
2. checking system according to claim 1, is characterized in that: described industrial camera is CCD industrial camera.
3. checking system according to claim 1, is characterized in that: the item compared of described finished product packing box reference pattern and tested finished product packing box pattern comprises character, figure, color and bar code.
4. checking system according to claim 1, is characterized in that: described non-the pneumatic rejecting mechanism of class packing box is made up of cylinder and electromagnetic valve thereof, and the piston rod of cylinder is provided with push pedal, and the control signal transmission cable of relative discern computing machine is connected in electromagnetic valve.
5. checking system according to claim 1, is characterized in that: the regular transfer passage of described finished product packing box is provided with LED lamp.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310728021.0A CN103803127A (en) | 2013-12-18 | 2013-12-18 | Detection system avoiding mixing of finished package boxes |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310728021.0A CN103803127A (en) | 2013-12-18 | 2013-12-18 | Detection system avoiding mixing of finished package boxes |
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| CN103803127A true CN103803127A (en) | 2014-05-21 |
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| CN201310728021.0A Pending CN103803127A (en) | 2013-12-18 | 2013-12-18 | Detection system avoiding mixing of finished package boxes |
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Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104085564A (en) * | 2014-06-25 | 2014-10-08 | 上海龙腾机械制造有限公司 | Material arranging machine with removing device and utilization method thereof |
| CN104492727A (en) * | 2015-01-08 | 2015-04-08 | 常州永一包装科技有限公司 | Multifunctional aluminum foil detecting and removing machine |
| CN105606481A (en) * | 2015-12-29 | 2016-05-25 | 西安双健包装有限公司 | Packaging box detection system |
| CN106395024A (en) * | 2016-10-12 | 2017-02-15 | 宝利华纸制品（昆山）有限公司 | Anti-mixing detection device of assembly line |
| KR101847056B1 (en) * | 2016-01-25 | 2018-04-09 | 김형훈 | Agricultural products for packing system |
| CN110712810A (en) * | 2019-09-11 | 2020-01-21 | 东阿阿胶股份有限公司 | Rejecting device based on visual detection and implementation method |
| CN111208790A (en) * | 2020-01-13 | 2020-05-29 | 中船第九设计研究院工程有限公司 | Data acquisition system for ship pipeline production line |
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Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104085564A (en) * | 2014-06-25 | 2014-10-08 | 上海龙腾机械制造有限公司 | Material arranging machine with removing device and utilization method thereof |
| CN104492727A (en) * | 2015-01-08 | 2015-04-08 | 常州永一包装科技有限公司 | Multifunctional aluminum foil detecting and removing machine |
| CN105606481A (en) * | 2015-12-29 | 2016-05-25 | 西安双健包装有限公司 | Packaging box detection system |
| KR101847056B1 (en) * | 2016-01-25 | 2018-04-09 | 김형훈 | Agricultural products for packing system |
| CN106395024A (en) * | 2016-10-12 | 2017-02-15 | 宝利华纸制品（昆山）有限公司 | Anti-mixing detection device of assembly line |
| CN110712810A (en) * | 2019-09-11 | 2020-01-21 | 东阿阿胶股份有限公司 | Rejecting device based on visual detection and implementation method |
| CN110712810B (en) * | 2019-09-11 | 2022-02-01 | 东阿阿胶股份有限公司 | Rejecting device based on visual detection and implementation method |
| CN111208790A (en) * | 2020-01-13 | 2020-05-29 | 中船第九设计研究院工程有限公司 | Data acquisition system for ship pipeline production line |
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Application publication date: 20140521 |