CN103798951A - Tobacco cutting and bundle separating integrated processing equipment meeting ergonomics - Google Patents
Tobacco cutting and bundle separating integrated processing equipment meeting ergonomics Download PDFInfo
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- CN103798951A CN103798951A CN201410033492.4A CN201410033492A CN103798951A CN 103798951 A CN103798951 A CN 103798951A CN 201410033492 A CN201410033492 A CN 201410033492A CN 103798951 A CN103798951 A CN 103798951A
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- cutting
- feed belt
- stem
- butts
- phyllopodium
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Abstract
The invention discloses tobacco cutting and bundle separating integrated processing equipment meeting ergonomics. A material laying and feeding device is provided with an obliquely-arranged first conveying belt, a conveying device is provided with a second conveying belt, one side of the second conveying belt is connected with the first conveying belt, and the second conveying belt is obliquely arranged close to one side of the first conveying belt. A leaf apex cutting device is provided with a first cutting mechanism for executing cutting movement and a third conveying belt conveying tobacco leaves, a leaf base cutting and bundle separating integrated device is provided with a fourth conveying belt conveying leaf bases, a second cutting mechanism executing leaf base cutting movement and a bundle separating mechanism executing bundle separating movement. The side, away from the third conveying belt, of the first cutting mechanism of the leaf apex cutting device is communicated with a leaf apex conveying belt mechanism, and a middle leaf section conveying belt mechanism and a leaf base conveying belt mechanism are arranged on the two sides of the second cutting mechanism of the leaf base cutting and bundle separating integrated device respectively. The equipment achieves segmentation cutting on tobaccos, cutting efficiency is high, and stability in the cutting process is good.
Description
Technical field
The present invention relates to tobacco machine technical field, relate in particular to a kind of tobacco cutting stem-butts cutting off integrated processing device that meets ergonomics.
Background technology
The require significant difference of the product of different class to higher level's feedstock grade in cigarette industry, and tobacco leaf form and the quality characteristic of former cigarette tobacco leaf different parts have substantial connection.Be to realize the grade classification that raw tobacco material more becomes more meticulous in beating and double roasting industry, rationally utilize the different parts of tobacco leaf, improve the utilization rate requiring for class at different levels with a slice tobacco leaf.Conventionally the former cigarette tobacco leaf of technological requirement press in blade tip, leaf, three sections of phyllopodium cutting sections respectively, enter different subsequent treatment links, to reach the ingredient requirement of cigarette product of different qualities, realize the prepared using that becomes more meticulous.
In prior art, the patent that application number is 201210070888.7 discloses a kind of tilting from neatly cutting handle, stem-butts cutting off, cut-out equipment integrating, but it exists following several point defects:
1. shut-off mechanism, the part that this class of stem-butts cutting off comprises a large amount of band/chain-drive mechanisms is to be all in tilted layout, when operation unavoidably because axial thrust load or structure cause driving-belt sideslip, or chain greasisng condition is difficult to form, bearing end is subject to axial thrust load equally, operation when long, and the life-span is too low; The shearing length guiding mechanism of this patent is only in a side of cutting knife, cutter location maintains static, so arrange that the adjustment of displacement of guiding mechanism can not be excessive and can only adjust displacement away from cutting knife side, excessive once displacement: during away from cutting knife, can to cause the mechanism of compression/transmission tobacco leaf and cutting knife gap excessive, cause Lou material;
2. the rotary cutting knife centre-to-centre spacing direction of arranging up and down can not regulate, after cutting knife rapid wear, after reconditioning, again after assembling, form error with assembling before unavoidably, can not regulate and make up by center position, cutting effect before not reaching, reconditioning just cannot reach cutting function after too much causing lower cutter knife-edge gap to coordinate;
3. tobacco leaf, by rotary cutting knife in cut point place, only has cutting knife one side preparation compacting/substrate hold-down function, and opposite side does not have tamper agent, and when actual motion, tobacco leaf is affected by cutting knife high-speed cutting, causes the effect of dispersing, and cannot pass through in order cut place; Compacting/the hold-down mechanism of one side and bottom conveying mechanism are arranged in parallel, and structure is elongated, if complete machine excessive velocities easily forms local tobacco leaf jam-pack, putty;
4. the disc cutter group that adopts when tobacco leaf phyllopodium section stem-butts stem-butts cutting off a pair of fixed multi-disc of arranging up and down longitudinally to distribute, broken rate is high, and stem-butts cutting off is not thorough, the mechanism that is tight compact with no pressure when stem-butts cutting off in addition, stability deficiency.
Summary of the invention
In order to solve the one or more technical problems that exist in background technology, the present invention proposes a kind of tobacco cutting stem-butts cutting off integrated processing device that meets ergonomics, realize the segmentation cutting to tobacco, it meets Ergonomics Function design concept, and cutting efficiency is high, cutting process good stability.
A kind of tobacco cutting stem-butts cutting off integrated processing device that meets ergonomics that the present invention proposes, comprise stone feeding device, conveying device, blade tip cutter sweep, phyllopodium cutting stem-butts cutting off integrated device, stone feeding device comprises the first support and the first feed belt, the transmission plane of the first feed belt is that Qie Gai inclined plane, inclined plane is to operating position lopsidedness, the transmission plane of the first feed belt is provided with baffle plate near operating position one side, conveying device comprises the second support and the second feed belt, the second feed belt one side and the first feed belt join, opposite side extends to blade tip cutter sweep place, the second feed belt arranges near the first feed belt lopsidedness, and the second feed belt is in close the first feed belt one side direction opposite side direction, angle of inclination is decreased to level gradually, blade tip cutter sweep has carries out the first cutting mechanism of cutting action and the 3rd feed belt that carries out tobacco leaf transmission, and phyllopodium cutting stem-butts cutting off integrated device has the stem-butts cutting off mechanism that carries out the 4th feed belt of phyllopodium transmission, the second cutting mechanism of carrying out phyllopodium cutting action and the action of execution stem-butts cutting off, the first cutting mechanism of blade tip cutter sweep is communicated with blade tip belt conveyor mechanism away from the 3rd feed belt one side, and the second cutting mechanism both sides of phyllopodium cutting stem-butts cutting off integrated device are respectively leaf stage casing belt conveyor mechanism and phyllopodium belt conveyor mechanism.
Preferably, stem-butts cutting off mechanism comprises the adjustment screw rod that revolving knife is installed main shaft, with revolving knife, the motor that is connected of main shaft drives is installed, can be driven revolving knife installation main shaft to move up and down, revolving knife is installed on main shaft and is provided with along the equally distributed revolving knife of its circumferencial direction, and revolving knife is positioned at the 4th feed belt top.
Preferably, the first cutting mechanism and/or the second cutting mechanism comprise the lower disc cutting knife that is positioned at the upper disc cutter of top and is positioned at below; Upper disc cutter is assemblied on guiding mechanism, and guiding mechanism comprises the cutting knife main shaft being connected with upper disc cutter, the adjusting screw(rod) being connected with cutting knife main shaft.
Preferably, blade tip cutter sweep and/or phyllopodium cutting stem-butts cutting off integrated device comprise hold-down mechanism, hold-down mechanism comprises two cutting compressed part of the cut surface symmetry forming with respect to upper cylinder blade, lower disc blade, cutting compressed part comprises compression support, compress on support cylinder is installed, on the output shaft of cylinder, be connected with and compress compacting belt composition.
Preferably, in stone feeding device, conveying device, blade tip cutter sweep, phyllopodium cutting stem-butts cutting off integrated device, one or more bottoms is provided with adjustable support leg.
Preferably, the feed side of the second feed belt becomes vertical positional relationship with exit side, the horizontal level of the transmission plane of the second feed belt is lower than the horizontal level of the transmission plane of the first feed belt, and the transmission plane of the second feed belt is that inclined plane and angle of inclination equate with the angle of inclination of the first feed belt near the first feed belt one side.
Preferably, the transmission plane angle of inclination of the first feed belt is 40 °-45 °.
In the present invention, carry out artificial stone by stone feeding device, because the first feed belt is to be obliquely installed, tobacco leaf is automatic aligning phyllopodium under Action of Gravity Field, has reduced the operation of artificial alignment tobacco leaf one end, by the second feed belt, the tobacco leaf on the first feed belt is sent to blade tip cutter sweep place, in transport process, realizing tobacco leaf is level by heeling condition dynamic translation, tobacco leaf is sent to behind blade tip cutter sweep place, be sent to cleavage by the 3rd feed belt, and complete blade tip cutting by the first cutting mechanism, blade tip after cutting is sent to assigned address through blade tip belt conveyor mechanism, phyllopodium leaf stage casing part continues to be sent to phyllopodium cutting stem-butts cutting off integrated device place by the 3rd feed belt, be sent to cleavage by the 4th feed belt, the second cutting mechanism is by the cutting of leaf stage casing and be sent to assigned address by leaf stage casing belt conveyor mechanism, stem-butts cutting off mechanism carries out stem-butts cutting off to phyllopodium, and by phyllopodium belt conveyor mechanism, phyllopodium after stem-butts cutting off is sent to assigned address, thereby complete the segmentation cutting of tobacco leaf.
Accompanying drawing explanation
Fig. 1 is the structural representation of a kind of tobacco cutting stem-butts cutting off integrated processing device that meets ergonomics that the present invention proposes;
Fig. 2 is the schematic cross-section of stone feeding device in Fig. 1.
The specific embodiment
As shown in Figure 1, Fig. 1 is the structural representation of a kind of tobacco cutting stem-butts cutting off integrated processing device that meets ergonomics that the present invention proposes; Fig. 2 is the schematic cross-section of stone feeding device in Fig. 1.
With reference to Fig. 1 and in conjunction with Fig. 2, a kind of tobacco cutting stem-butts cutting off integrated processing device that meets ergonomics that the present invention proposes, comprise stone feeding device 1, conveying device 2, blade tip cutter sweep 3a, phyllopodium cutting stem-butts cutting off integrated device 3b, stone feeding device 1 comprises the first support and the first feed belt, the transmission plane of the first feed belt is that Qie Gai inclined plane, inclined plane is to operating position lopsidedness, the transmission plane of the first feed belt is provided with baffle plate near operating position one side, conveying device 2 comprises the second support and the second feed belt, the second feed belt one side and the first feed belt join, opposite side extends to blade tip cutter sweep 3a place, the second feed belt arranges near the first feed belt lopsidedness, and the second feed belt is in close the first feed belt one side direction opposite side direction, angle of inclination is decreased to level gradually, blade tip cutter sweep 3a has and carries out the first cutting mechanism 3a1 of cutting action and the 3rd feed belt that carries out tobacco leaf transmission, phyllopodium cutting stem-butts cutting off integrated device 3b have carry out phyllopodium transmission the 4th feed belt, carry out the second cutting mechanism 3b2 of phyllopodium cutting action and carry out the 3b1 of stem-butts cutting off mechanism of stem-butts cutting off action, the first cutting mechanism 3a1 of blade tip cutter sweep 3a is communicated with blade tip belt conveyor mechanism 4 away from the 3rd feed belt one side, and the second cutting mechanism 3b2 both sides of phyllopodium cutting stem-butts cutting off integrated device 3b are respectively leaf stage casing belt conveyor mechanism 5 and phyllopodium belt conveyor mechanism 6.
Wherein, the transmission plane angle of inclination of the first feed belt is 40 °, the feed side of the second feed belt becomes vertical positional relationship with exit side, the horizontal level of the transmission plane of the second feed belt is lower than the horizontal level of the transmission plane of the first feed belt, and the transmission plane of the second feed belt is that inclined plane and angle of inclination equate with the angle of inclination of the first feed belt near the first feed belt one side.
In specific design process, the 3b1 of stem-butts cutting off mechanism comprises the adjustment screw rod that revolving knife is installed main shaft, with revolving knife, the motor that is connected of main shaft drives is installed, can be driven revolving knife installation main shaft to move up and down, revolving knife is installed on main shaft and is provided with along the equally distributed revolving knife of its circumferencial direction, and revolving knife is positioned at the 4th feed belt top; The 3b1 of stem-butts cutting off mechanism of this version, can, by adjusting the height of screw rod adjustment revolving knife, to adapt to the stem-butts cutting off operation under different tobacco leaf thickness, thereby make stem-butts cutting off thorough.
In specific design process, the first cutting mechanism 3a1 and the second cutting mechanism 3b2 comprise the lower disc cutting knife that is positioned at the upper disc cutter of top and is positioned at below; Upper disc cutter is assemblied on guiding mechanism, and guiding mechanism comprises the cutting knife main shaft being connected with upper disc cutter, the adjusting screw(rod) being connected with cutting knife main shaft; Adopt the cutting mechanism of said structure form, can adjust the position of upper disc cutter, thereby adapt to the cutting under different tobacco leaf thickness and can carry out continuous setup to cutting position.
In specific design process, blade tip cutter sweep 3a and phyllopodium cutting stem-butts cutting off integrated device 3b comprise hold-down mechanism, hold-down mechanism comprises two cutting compressed part of the cut surface symmetry forming with respect to upper cylinder blade, lower disc blade, cutting compressed part comprises compression support, compress on support cylinder is installed, on the output shaft of cylinder, be connected with and compress compacting belt composition; Thereby can compress compacting to tobacco leaf by compressing compacting belt composition, improve the accuracy of cutting.
In specific design process, the bottom of stone feeding device 1, conveying device 2, blade tip cutter sweep 3a, phyllopodium cutting stem-butts cutting off integrated device 3b is provided with adjustable support leg; By adjustable support leg is installed, facilitate the height adjustment of each device, be beneficial to and carry out integration of operation.
In the present embodiment, carry out artificial stone by stone feeding device 1, because the first feed belt is to be obliquely installed, tobacco leaf is automatic aligning phyllopodium under Action of Gravity Field, has reduced the operation of artificial alignment tobacco leaf one end, by the second feed belt, the tobacco leaf on the first feed belt is sent to blade tip cutter sweep 3a place, in transport process, realizing tobacco leaf is level by heeling condition dynamic translation, tobacco leaf is sent to behind blade tip cutter sweep 3a place, be sent to cleavage by the 3rd feed belt, and complete blade tip cutting by the first cutting mechanism 3a1, blade tip ab after cutting is sent to assigned address through blade tip belt conveyor mechanism 4, phyllopodium ad leaf stage casing ac part continues to be sent to phyllopodium cutting stem-butts cutting off integrated device 3b place by the 3rd feed belt, be sent to cleavage by the 4th feed belt, the second cutting mechanism 3b2 is by leaf stage casing ac cutting and be sent to assigned address by leaf stage casing belt conveyor mechanism 5, the 3b1 of stem-butts cutting off mechanism carries out stem-butts cutting off to phyllopodium ad, and by phyllopodium belt conveyor mechanism 6, phyllopodium ad after stem-butts cutting off is sent to assigned address, thereby complete the segmentation cutting of tobacco leaf.
The above; it is only the preferably specific embodiment of the present invention; but protection scope of the present invention is not limited to this; any be familiar with those skilled in the art the present invention disclose technical scope in; be equal to replacement or changed according to technical scheme of the present invention and inventive concept thereof, within all should being encompassed in protection scope of the present invention.
Claims (7)
1. one kind meets the tobacco cutting stem-butts cutting off integrated processing device of ergonomics, it is characterized in that, comprise: stone feeding device (1), conveying device (2), blade tip cutter sweep (3a), phyllopodium cutting stem-butts cutting off integrated device (3b), stone feeding device (1) comprises the first support and the first feed belt, the transmission plane of the first feed belt is that Qie Gai inclined plane, inclined plane is to operating position lopsidedness, the transmission plane of the first feed belt is provided with baffle plate near operating position one side, conveying device (2) comprises the second support and the second feed belt, the second feed belt one side and the first feed belt join, opposite side extends to blade tip cutter sweep (3a) and locates, the second feed belt arranges near the first feed belt lopsidedness, and the second feed belt is in close the first feed belt one side direction opposite side direction, angle of inclination is decreased to level gradually, blade tip cutter sweep (3a) has carries out first cutting mechanism (3a1) of cutting action and the 3rd feed belt that carries out tobacco leaf transmission, and phyllopodium cutting stem-butts cutting off integrated device (3b) has the stem-butts cutting off mechanism (3b1) that carries out the 4th feed belt of phyllopodium transmission, the second cutting mechanism (3b2) of carrying out phyllopodium cutting action and the action of execution stem-butts cutting off, first cutting mechanism (3a1) of blade tip cutter sweep (3a) is communicated with blade tip belt conveyor mechanism (4) away from the 3rd feed belt one side, and the second cutting mechanism (3b2) both sides of phyllopodium cutting stem-butts cutting off integrated device (3b) are respectively leaf stage casing belt conveyor mechanism (5) and phyllopodium belt conveyor mechanism (6).
2. the tobacco cutting stem-butts cutting off integrated processing device that meets ergonomics according to claim 1, it is characterized in that, stem-butts cutting off mechanism (3b1) comprises the adjustment screw rod that revolving knife is installed main shaft, with revolving knife, the motor that is connected of main shaft drives is installed, can be driven revolving knife installation main shaft to move up and down, revolving knife is installed on main shaft and is provided with along the equally distributed revolving knife of its circumferencial direction, and revolving knife is positioned at the 4th feed belt top.
3. the tobacco cutting stem-butts cutting off integrated processing device that meets ergonomics according to claim 1, it is characterized in that, the first cutting mechanism (3a1) and/or the second cutting mechanism (3b2) comprise the lower disc cutting knife that is positioned at the upper disc cutter of top and is positioned at below; Upper disc cutter is assemblied on guiding mechanism, and guiding mechanism comprises the cutting knife main shaft being connected with upper disc cutter, the adjusting screw(rod) being connected with cutting knife main shaft.
4. the tobacco cutting stem-butts cutting off integrated processing device that meets ergonomics according to claim 3, it is characterized in that, blade tip cutter sweep (3a) and/or phyllopodium cutting stem-butts cutting off integrated device (3b) comprise hold-down mechanism (3a2), hold-down mechanism (3a2) comprises two cutting compressed part of the cut surface symmetry forming with respect to upper cylinder blade, lower disc blade, cutting compressed part comprises compression support, compress on support cylinder is installed, on the output shaft of cylinder, be connected with and compress compacting belt composition.
5. the tobacco cutting stem-butts cutting off integrated processing device that meets ergonomics according to claim 1, it is characterized in that, in stone feeding device (1), conveying device (2), blade tip cutter sweep (3a), phyllopodium cutting stem-butts cutting off integrated device (3b), one or more bottoms is provided with adjustable support leg.
6. the tobacco cutting stem-butts cutting off integrated processing device that meets ergonomics according to claim 1, it is characterized in that, the feed side of the second feed belt becomes vertical positional relationship with exit side, the horizontal level of the transmission plane of the second feed belt is lower than the horizontal level of the transmission plane of the first feed belt, and the transmission plane of the second feed belt is that inclined plane and angle of inclination equate with the angle of inclination of the first feed belt near the first feed belt one side.
7. the tobacco cutting stem-butts cutting off integrated processing device that meets ergonomics according to claim 6, is characterized in that, the transmission plane angle of inclination of the first feed belt is 40 °-45 °.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410033492.4A CN103798951B (en) | 2014-01-22 | 2014-01-22 | A kind of tobacco cutting stem-butts cutting off integrated processing device meeting ergonomics |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410033492.4A CN103798951B (en) | 2014-01-22 | 2014-01-22 | A kind of tobacco cutting stem-butts cutting off integrated processing device meeting ergonomics |
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| CN103798951A true CN103798951A (en) | 2014-05-21 |
| CN103798951B CN103798951B (en) | 2015-08-12 |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112890261A (en) * | 2021-01-27 | 2021-06-04 | 上海蓬帆贸易服务中心 | Tobacco leaf cutting and bundle releasing device |
| CN114711453A (en) * | 2022-05-19 | 2022-07-08 | 红塔烟草(集团)有限责任公司 | Automatic arrangement alignment device of tobacco leaf bundle head |
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| CN112890261A (en) * | 2021-01-27 | 2021-06-04 | 上海蓬帆贸易服务中心 | Tobacco leaf cutting and bundle releasing device |
| CN114711453A (en) * | 2022-05-19 | 2022-07-08 | 红塔烟草(集团)有限责任公司 | Automatic arrangement alignment device of tobacco leaf bundle head |
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Also Published As
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|---|---|
| CN103798951B (en) | 2015-08-12 |
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Owner name: ANHUI LAND GROUP CO., LTD. Free format text: FORMER OWNER: ANHUI LAND SANYUAN INTELLIGENT SYSTEM INTEGRATION CO., LTD. Effective date: 20140928 |
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Effective date of registration: 20140928 Address after: 239300 New River North Road, Anhui, Chuzhou, No. 586, No. Applicant after: Anhui Land Group Co., Ltd. Address before: 239300 Chuzhou Economic Development Zone, Anhui, China, via the five road, Tianchang Applicant before: Anhui Land Sanyuan Intelligent Systems Integration Co., Ltd. |
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Effective date of registration: 20200117 Address after: 239300 east side of South jingsan Road, Weiyi Road, Tianchang Economic Development Zone, Chuzhou City, Anhui Province Patentee after: Lande Energy Technology Co., Ltd Address before: 239300 No. 586 New River North Road, Chuzhou, Anhui, Tianchang Patentee before: Anhui Land Group Co., Ltd. |