CN103794355A - Method for preparing neodymium iron boron magnet with high Curie point - Google Patents

Method for preparing neodymium iron boron magnet with high Curie point Download PDF

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CN103794355A
CN103794355A CN201410064216.4A CN201410064216A CN103794355A CN 103794355 A CN103794355 A CN 103794355A CN 201410064216 A CN201410064216 A CN 201410064216A CN 103794355 A CN103794355 A CN 103794355A
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CN103794355B (en
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刘洋
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Zhejiang Activetech Computer Technology Co Ltd
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Abstract

The invention relates to a method for preparing a neodymium iron boron magnet with a high Curie point. The atom molecular formula of magnet permanent materials adopted in the magnet is as follows: (LawYxNd1-w-x) a (Fel-y-zMnyCrz) 100-a-b-c Bb Fc, wherein w=0.12-0.14, x=0.25-0.32, y=0.12-0.27, z=0.07-0.09, a=26-28, b=4.5-5.6, and c=0.3-0.5. The method includes the steps of permanent magnet powder manufacturing, blank manufacturing, sintering and surface treatment. According to the magnet prepared through the method, neodymium is replaced by adding lanthanum and yttrium, so the cost is lowered; the Curie point of the materials is improved by adding chromium and iron, and finally the coercivity of the magnet is further improved through surface treatment. Thus, the magnet is more suitable for being used at high-temperature environments.

Description

A kind of preparation method of the neodymium iron boron magnetic body with high-Curie-point
Affiliated technical field
The present invention relates to a kind of preparation method of the neodymium iron boron magnetic body with high-Curie-point.
Background technology
Rely on excellent magnetic property, the range of application of Nd-Fe-B permanent magnet constantly increases.The challenge of environmental problem recently has made the range of application of these magnets expand to industrial equipment, electric automobile and wind-driven generator from household electrical appliance.Require further to improve the performance of Nd-Fe-B magnet.
But the Curie temperature of Nd-Fe-B permanent magnetic material is not high, generally, below 130 ℃, magnetic flux density is not high simultaneously, because this two classes magnetic material exists defect and causes coercive force not high in crystallization process.Existing prior art proposes, and take existing neodymium iron boron magnetic body as matrix, adds some auxiliary elements and improve Curie temperature and the coercive force of neodymium iron boron magnetic body.But that adds all includes the element that dysprosium, gadolinium, terbium, samarium etc. belong to heavy rare earth substantially, and this class rare earth material is along with protection and the management of country to resource, and price is improving constantly.
In this case, what should consider is the use amount that how can reduce counterweight rare-earth-type material, realizes under the prerequisite that can meet performance, reduces production costs.
Summary of the invention
The invention provides a kind of preparation method of the neodymium iron boron magnetic body with high-Curie-point, the magnet that uses the method to prepare still has good magnetic property under high-temperature work environment.
To achieve these goals, the preparation method of a kind of neodymium iron boron magnetic body with high-Curie-point provided by the invention, this magnet adopts the permanent magnetic material of following atom and molecule formula: (La wy xnd 1-w-x) a(Fe 1-y-zmn ycr z) 100-a-b-cb bf c, wherein w=0.12-0.14, x=0.25-0.32, y=0.12-0.27, z=0.07-0.09, a=26-28, b=4.5-5.6, c=0.3-0.5, the method comprises the steps:
(1) make permanent-magnet powder
Take raw material by proportioning, after being mixed, raw material after taking in entering vacuum electromagnetic induction furnace, melts under argon gas atmosphere, concrete fusion process is as follows: carry out vacuum melting take neodymium and iron atom ratio as the mode of 1: 2, then add yttrium iron alloy, lanthanum ferroalloy, manganeisen, ferrochrome, ferric flouride and borax to melt again by composition, finally add the iron of the surplus of calculating by proportioning, ingot casting after melting;
Bottom being put into, opens on ingot casting the quartz glass tube of aperture; and be placed in the vacuum spray to cast stove with impulse electric field and pulsed magnetic field apparatus; water cooled copper mould is placed in lower end at quartz ampoule; ingot casting induction melting under high-purity argon gas protection becomes liquid; then electrode is inserted in melt; apply impulse electric field, carry out electro-pulse modification processing.When alloy melt electro-pulse modification is processed, the impulse electric field parameter of employing is: pulse frequency 1000-1500Hz, pulse current peak density 240-350A/cm 2, pulse duration 10-50 μ s, processing time 35-50s, with after-applied pulsed magnetic field, the magnetic line of force, through copper mold cavity, is then opened the air valve being connected with quartz ampoule, melt injects fast copper mold cavity by the aperture of quartz ampoule bottom under the effect of spraying air pressure, the cold rapid-hardening flake that makes of speed;
Above-mentioned rapid-hardening flake band, after adding the reactor of hydrogen crushing furnace to vacuumize, is poured to hydrogen and carries out the broken dehydrogenation processing of hydrogen and be cooled to after room temperature, take out and be placed in airflow milling, make the magnetic that particle diameter is 10-20 μ m;
(2) base
In argon shield atmosphere, in argon atmospher, with 1.5-2 ton/cm 2pressure by this fine powder compacting, under the magnetic field of 16-19kOe, be orientated simultaneously, make blank;
(3) sintering
Molded blank is put under argon shield to sintering furnace and carried out sintering, be first warming up to 640-660 ℃ with 5-10 ℃/min, insulation 3-4h, is then warming up to 1000-1060 ℃ of sintering 4-5h with 10-15 ℃/min, after double tempering, is down to room temperature;
(4) surface treatment
Use successively alkaline solution, deionized water, acid solution and washed with de-ionized water machining to obtain magnet body, and dry, obtain magnet body, for subsequent use;
By alloy Dy 42co 56powder and average grain diameter are the Tb of 1 μ m 4o 7ratio with weight ratio 1: 1-2 is mixed, this mixture of powders is combined with deionized water with weight fraction 30-40% and forms slurry, under the condition of ultrasonic agitation, above-mentioned magnet body is immersed to 15-20 second, magnet body is taken out, and use immediately heated air drying, then at 850-890 ℃, in argon atmospher, carry out DIFFUSION TREATMENT 5-7h, rear quenching, obtains product.
Magnet prepared by this method, use lanthanum and yttrium to replace neodymium to reduce costs by interpolation, improve the Curie point of material by adding Cr and F, finally further improve the coercive force of magnet by surface treatment, make magnet of the present invention be more suitable for using for hot environment.
Embodiment
Embodiment mono-
This magnet of the present embodiment adopts the permanent magnetic material of following atom and molecule formula: (La 0.12y 0.25nd 0.37) 26(Fe 0.81mn 0.12cr 0.07) 69.4b 4.5f 0.3.
Take raw material by proportioning, after being mixed, raw material after taking in entering vacuum electromagnetic induction furnace, melts under argon gas atmosphere, concrete fusion process is as follows: carry out vacuum melting take neodymium and iron atom ratio as the mode of 1: 2, then add yttrium iron alloy, lanthanum ferroalloy, manganeisen, ferrochrome, ferric flouride and borax to melt again by composition, finally add the iron of the surplus of calculating by proportioning, ingot casting after melting.
Bottom being put into, opens on ingot casting the quartz glass tube of aperture; and be placed in the vacuum spray to cast stove with impulse electric field and pulsed magnetic field apparatus; water cooled copper mould is placed in lower end at quartz ampoule; ingot casting induction melting under high-purity argon gas protection becomes liquid; then electrode is inserted in melt; apply impulse electric field, carry out electro-pulse modification processing.When alloy melt electro-pulse modification is processed, the impulse electric field parameter of employing is: pulse frequency 1000Hz, pulse current peak density 240A/cm 2, pulse duration 10 μ s, processing time 50s, with after-applied pulsed magnetic field, the magnetic line of force, through copper mold cavity, is then opened the air valve being connected with quartz ampoule, melt injects fast copper mold cavity by the aperture of quartz ampoule bottom under the effect of spraying air pressure, the cold rapid-hardening flake that makes of speed.
Above-mentioned rapid-hardening flake band, after adding the reactor of hydrogen crushing furnace to vacuumize, is poured to hydrogen and carries out the broken dehydrogenation processing of hydrogen and be cooled to after room temperature, take out and be placed in airflow milling, make the magnetic that particle diameter is 10-20 μ m.
In argon shield atmosphere, in argon atmospher, with 1.5 tons/cm 2pressure by this fine powder compacting, under the magnetic field of 16-19kOe, be orientated simultaneously, make blank.
Molded blank is put under argon shield to sintering furnace and carried out sintering, be first warming up to 640 ℃ with 5 ℃/min, insulation 4h, is then warming up to 1000 ℃ of sintering 5h with 10 ℃/min, after double tempering, is down to room temperature.
Use successively alkaline solution, deionized water, acid solution and washed with de-ionized water machining to obtain magnet body, and dry, obtain magnet body, for subsequent use; By alloy Dy 42co 56powder and average grain diameter are the Tb of 1 μ m 4o 7mix with the weight ratio ratio of 1: 1, this mixture of powders is combined with deionized water with weight fraction 30% and forms slurry, under the condition of ultrasonic agitation, above-mentioned magnet body is immersed to 15 seconds, magnet body is taken out, and use immediately heated air drying, then at 850 ℃, in argon atmospher, carry out DIFFUSION TREATMENT 7h, rear quenching, obtains product.
Embodiment bis-
This magnet of the present embodiment adopts the permanent magnetic material of following atom and molecule formula: (La 0.14y 0.32nd 0.54) 28(Fe 0.64mn 0.27cr 0.09) 65.9b 5.6f 0.5, wherein w=0.14, x=0.32, y=0.27, z=0.09, a=28, b=5.6, c=0.5.
Take raw material by proportioning, after being mixed, raw material after taking in entering vacuum electromagnetic induction furnace, melts under argon gas atmosphere, concrete fusion process is as follows: carry out vacuum melting take neodymium and iron atom ratio as the mode of 1: 2, then add yttrium iron alloy, lanthanum ferroalloy, manganeisen, ferrochrome, ferric flouride and borax to melt again by composition, finally add the iron of the surplus of calculating by proportioning, ingot casting after melting.
Bottom being put into, opens on ingot casting the quartz glass tube of aperture; and be placed in the vacuum spray to cast stove with impulse electric field and pulsed magnetic field apparatus; water cooled copper mould is placed in lower end at quartz ampoule; ingot casting induction melting under high-purity argon gas protection becomes liquid; then electrode is inserted in melt; apply impulse electric field, carry out electro-pulse modification processing.When alloy melt electro-pulse modification is processed, the impulse electric field parameter of employing is: pulse frequency 1500Hz, pulse current peak density 350A/cm 2, pulse duration 50 μ s, processing time 35s, with after-applied pulsed magnetic field, the magnetic line of force, through copper mold cavity, is then opened the air valve being connected with quartz ampoule, melt injects fast copper mold cavity by the aperture of quartz ampoule bottom under the effect of spraying air pressure, the cold rapid-hardening flake that makes of speed.
Above-mentioned rapid-hardening flake band, after adding the reactor of hydrogen crushing furnace to vacuumize, is poured to hydrogen and carries out the broken dehydrogenation processing of hydrogen and be cooled to after room temperature, take out and be placed in airflow milling, make the magnetic that particle diameter is 10-20 μ m.
In argon shield atmosphere, in argon atmospher, with 2 tons/cm 2pressure by this fine powder compacting, under the magnetic field of 19kOe, be orientated simultaneously, make blank.
Molded blank is put under argon shield to sintering furnace and carried out sintering, be first warming up to 660 ℃ with 10 ℃/min, insulation 3h, is then warming up to 1060 ℃ of sintering 4h with 15 ℃/min, after double tempering, is down to room temperature.
Use successively alkaline solution, deionized water, acid solution and washed with de-ionized water machining to obtain magnet body, and dry, obtain magnet body, for subsequent use; By alloy Dy 42co 56powder and average grain diameter are the Tb of 1 μ m 4o 7mix with the weight ratio ratio of 1: 2, this mixture of powders is combined with deionized water with weight fraction 40% and forms slurry, under the condition of ultrasonic agitation, above-mentioned magnet body is immersed to 20 seconds, magnet body is taken out, and use immediately heated air drying, then at 890 ℃, in argon atmospher, carry out DIFFUSION TREATMENT 5h, rear quenching, obtains product.
Comparative example
Prepare burden according to atomic percentage conc: 25% neodymium, 1% cobalt, 1.5% silicon, 2% manganese, 10% boron and the iron of surplus, 0.1% Dy-Fe alloy wherein in Dy-Fe alloy dysprosium account for weight percentage be 5%, 0.5% samarium ferroalloy wherein in samarium ferroalloy samarium account for weight percentage be 5%, 1.5% yttrium iron alloy wherein in yttrium iron alloy yttrium to account for weight percentage be 10%.To in feed metal induction furnace, melt, after fusing 1550 ℃ of refinings 30 minutes, the then cooling alloy pig that is cast into constant weight and shape.Subsequently, alloy pig is joined in spun furnace, induction heating remelting in the spun furnace under inert atmosphere (as argon gas) protection at the temperature of 1350 ℃~1450 ℃, obtains alloy molten solution.This alloy molten solution is solidified to water-cooled copper roller or the molybdenum roller surface moment of High Rotation Speed through the small hole injection of crucible bottom nozzle, and cooling rate can reach 104~106K/s, forms amorphous or crystallite metal alloy strip.Wherein the wheel border line speed of water-cooled wheel is about 20~30m/s.The alloy thin band obtaining is placed in to disintegrating machine, under the protection of argon gas, through broken, and crosses 40 mesh sieves; By the powder after screening, again under argon shield, under 600 ℃~700 ℃ conditions, heat treatment 10 minutes, can obtain final magnetic.Utilize Magnetic field press, by in powder oriented moulding under the magnetic field of 1.7T of mixing, pass through again isostatic cool pressing, moulding pressed compact is placed in to vacuum sintering furnace, 1075 ℃ of sintered heat insulatings 3 hours, 890 ℃ of one-level tempering insulations 2 hours, 560 ℃ of second annealing insulations 3 hours, obtain sintered magnet.
Embodiment 1-2 to same shape and size and the permanent-magnet of comparative example carry out magnetism testing, and test condition is: condition 1: under the indoor environment that temperature is 25 ℃, test; Condition 2: it is to test after 100h under the environment of 60 ℃ that magnet is placed in to temperature, measures maximum magnetic energy product (BH) maxand coercive force.Test result shows: the maximum magnetic energy product relative conditon 1 in condition 2 of the embodiment 1-2 10-15% that only declines, and the coercive force 9-12% that only declines, and comparative example declines at the maximum magnetic energy product relative conditon 1 of condition 2 and exceedes 26%, coercive force only declines and exceedes 22%.

Claims (1)

1. have a preparation method for the neodymium iron boron magnetic body of high-Curie-point, this magnet adopts the permanent magnetic material of following atom and molecule formula: (La wy xnd 1-w-x) a(Fe 1-y-zmn ycr z) 100-a-b-cb bf c, wherein w=0.12-0.14, x=0.25-0.32, y=0.12-0.27, z=0.07-0.09, a=26-28, b=4.5-5.6, c=0.3-0.5, the method comprises the steps:
(1) make permanent-magnet powder
Take raw material by proportioning, after being mixed, raw material after taking in entering vacuum electromagnetic induction furnace, melts under argon gas atmosphere, concrete fusion process is as follows: carry out vacuum melting take neodymium and iron atom ratio as the mode of 1: 2, then add yttrium iron alloy, lanthanum ferroalloy, manganeisen, ferrochrome, ferric flouride and borax to melt again by composition, finally add the iron of the surplus of calculating by proportioning, ingot casting after melting;
Bottom being put into, opens on ingot casting the quartz glass tube of aperture; and be placed in the vacuum spray to cast stove with impulse electric field and pulsed magnetic field apparatus; water cooled copper mould is placed in lower end at quartz ampoule; ingot casting induction melting under high-purity argon gas protection becomes liquid; then electrode is inserted in melt; apply impulse electric field, carry out electro-pulse modification processing.When alloy melt electro-pulse modification is processed, the impulse electric field parameter of employing is: pulse frequency 1000-1500Hz, pulse current peak density 240-350A/cm 2, pulse duration 10-50 μ s, processing time 35-50s, with after-applied pulsed magnetic field, the magnetic line of force, through copper mold cavity, is then opened the air valve being connected with quartz ampoule, melt injects fast copper mold cavity by the aperture of quartz ampoule bottom under the effect of spraying air pressure, the cold rapid-hardening flake that makes of speed;
Above-mentioned rapid-hardening flake band, after adding the reactor of hydrogen crushing furnace to vacuumize, is poured to hydrogen and carries out the broken dehydrogenation processing of hydrogen and be cooled to after room temperature, take out and be placed in airflow milling, make the magnetic that particle diameter is 10-20 μ m;
(2) base
In argon shield atmosphere, in argon atmospher, with 1.5-2 ton/cm 2pressure by this fine powder compacting, under the magnetic field of 16-19kOe, be orientated simultaneously, make blank;
(3) sintering
Molded blank is put under argon shield to sintering furnace and carried out sintering, be first warming up to 640-660 ℃ with 5-10 ℃/min, insulation 3-4h, is then warming up to 1000-1060 ℃ of sintering 4-5h with 10-15 ℃/min, after double tempering, is down to room temperature;
(4) surface treatment
Use successively alkaline solution, deionized water, acid solution and washed with de-ionized water machining to obtain magnet body, and dry, obtain magnet body, for subsequent use;
By alloy Dy 42co 56powder and average grain diameter are the Tb of 1 μ m 4o 7ratio with weight ratio 1: 1-2 is mixed, this mixture of powders is combined with deionized water with weight fraction 30-40% and forms slurry, under the condition of ultrasonic agitation, above-mentioned magnet body is immersed to 15-20 second, magnet body is taken out, and use immediately heated air drying, then at 850-890 ℃, in argon atmospher, carry out DIFFUSION TREATMENT 5-7h, rear quenching, obtains product.
CN201410064216.4A 2014-02-25 2014-02-25 A kind of preparation method of the neodymium iron boron magnetic body with high-Curie-point Active CN103794355B (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111243805A (en) * 2018-11-29 2020-06-05 丰田自动车株式会社 Rare earth magnet and method for producing same
CN113921263A (en) * 2021-11-10 2022-01-11 赣州市钜磁科技有限公司 Preparation method of sintered neodymium-iron-boron permanent magnet material containing lanthanum and yttrium

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JP2002038245A (en) * 2000-07-27 2002-02-06 Hitachi Metals Ltd Rare earth alloy powder for rermanent magnet and method for manufacturing rare earth permanent magnet
CN1649046A (en) * 2004-01-26 2005-08-03 Tdk株式会社 Forming method in magnetic field, and method for producing rare-earth sintered magnet
CN102568729A (en) * 2012-01-10 2012-07-11 福州大学 Method for preparing bulk composite nanocrystalline rare earth permanent magnetic material
CN102667978A (en) * 2009-10-10 2012-09-12 株式会社丰田中央研究所 Rare earth magnet material and method for producing the same
CN103280288A (en) * 2013-06-25 2013-09-04 李超 Manufacturing method of high-coercivity samarium-cobalt-based permanent magnet materials

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2002038245A (en) * 2000-07-27 2002-02-06 Hitachi Metals Ltd Rare earth alloy powder for rermanent magnet and method for manufacturing rare earth permanent magnet
CN1649046A (en) * 2004-01-26 2005-08-03 Tdk株式会社 Forming method in magnetic field, and method for producing rare-earth sintered magnet
CN102667978A (en) * 2009-10-10 2012-09-12 株式会社丰田中央研究所 Rare earth magnet material and method for producing the same
CN102568729A (en) * 2012-01-10 2012-07-11 福州大学 Method for preparing bulk composite nanocrystalline rare earth permanent magnetic material
CN103280288A (en) * 2013-06-25 2013-09-04 李超 Manufacturing method of high-coercivity samarium-cobalt-based permanent magnet materials

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111243805A (en) * 2018-11-29 2020-06-05 丰田自动车株式会社 Rare earth magnet and method for producing same
CN111243805B (en) * 2018-11-29 2022-02-25 丰田自动车株式会社 Rare earth magnet and method for producing same
CN113921263A (en) * 2021-11-10 2022-01-11 赣州市钜磁科技有限公司 Preparation method of sintered neodymium-iron-boron permanent magnet material containing lanthanum and yttrium

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