CN103786075B - Full-automatic numerical control gear grinding machines - Google Patents
Full-automatic numerical control gear grinding machines Download PDFInfo
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- CN103786075B CN103786075B CN201410032833.6A CN201410032833A CN103786075B CN 103786075 B CN103786075 B CN 103786075B CN 201410032833 A CN201410032833 A CN 201410032833A CN 103786075 B CN103786075 B CN 103786075B
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- longitudinal
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- numerical control
- cylinder
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B3/00—Sharpening cutting edges, e.g. of tools; Accessories therefor, e.g. for holding the tools
- B24B3/36—Sharpening cutting edges, e.g. of tools; Accessories therefor, e.g. for holding the tools of cutting blades
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B3/00—Sharpening cutting edges, e.g. of tools; Accessories therefor, e.g. for holding the tools
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
Abstract
The invention discloses a kind of full-automatic numerical control gear grinding machines, comprise board, board is provided with cross slide way, horizontal servomotor, transverse ball lead screw and horizontal sliding seat, horizontal servomotor and transverse ball lead screw are in transmission connection, and horizontal sliding seat is transversely guide rail displacement under the driving of transverse ball lead screw; Horizontal sliding seat is provided with work pieces process station; Board is provided with the rotary frame that can horizontally rotate and the clamping plate for fixing rotary frame, rotary frame is provided with longitudinal rail, servo longitudinal motor, longitudinal ball screw and longitudinal sliding motion seat, servo longitudinal motor is connected with longitudinal ball leading screw driving, and longitudinal sliding motion seat is longitudinally guide rail displacement under the driving of longitudinal ball screw; Longitudinal sliding motion seat is connected with the linking arm that can spin upside down by worm-and-wheel gear, linking arm is provided with drive motors and emery wheel.The present invention significantly can promote grinding efficiency and the machining accuracy of pruner blade, improves the quality of products and yield.
Description
Technical field
The present invention relates to blade roll flute or open cutting edge of a knife or a sword device technique field, especially relate to the full-automatic numerical control gear grinding machines that a kind of cutting blade for horticultural branching machine opens cutting edge of a knife or a sword.
Background technology
The cutting blade of horticultural branching machine as shown in Figures 1 to 4, comprise some 91 and the cognates 92 of sharping teeth be located on blade, 91 needs that sharp teeth open cutting edge of a knife or a sword by grinding attachment, usual employing wheel grinding, it sharps teeth and 91 comprises the side land 911 being positioned at both sides, 912 and be positioned at the top land 913 on top, the side land 911 of both sides, between 912, there is included angle A, the side land 911 of both sides, 912 can be that symmetry also can for asymmetric setting, side land 911, the 912 draft angle B had, top land 913 has draft angle C, and side land 911, 912 have lead angle R angle with blade transverse axis, the cutting blade of pruner opens cutting edge of a knife or a sword, and to open cutting edge of a knife or a sword complexity than conventional blade higher, precision is difficult to control, and blade needs grinding is multiple sharps teeth 91, wherein any 91 damages that sharp teeth all can cause full wafer blade to be scrapped, therefore the 91 grinding difficulty that sharp teeth of pruner blade are very large, grinding efficiency is also very low, also there is the problem that product yield is not high.
Summary of the invention
For the deficiency that above-mentioned prior art exists, the object of this invention is to provide a kind of full-automatic numerical control gear grinding machines, significantly can promote grinding efficiency and the machining accuracy of pruner blade, improve the quality of products and yield.
To achieve these goals, the technical solution adopted in the present invention is:
A kind of full-automatic numerical control gear grinding machines, comprise board, board is provided with cross slide way, horizontal servomotor, transverse ball lead screw and horizontal sliding seat, and horizontal servomotor and transverse ball lead screw are in transmission connection, the transversely guide rail displacement under the driving effect of transverse ball lead screw of horizontal sliding seat; Described horizontal sliding seat is provided with work pieces process station; Board is provided with the rotary frame that can horizontally rotate and the clamping plate for fixing rotary frame, rotary frame is provided with longitudinal rail, servo longitudinal motor, longitudinal ball screw and longitudinal sliding motion seat, servo longitudinal motor is connected with longitudinal ball leading screw driving, the longitudinally guide rail displacement under the driving effect of longitudinal ball screw of longitudinal sliding motion seat; Described longitudinal sliding motion seat is connected with the linking arm that can spin upside down by worm-and-wheel gear, and linking arm is provided with drive motors and emery wheel, and drive motors and emery wheel are in transmission connection.
Further, described work pieces process station is provided with Working piece positioning device, described Working piece positioning device comprises locating platform, one side of locating platform is provided with locating piece, another side of locating platform is provided with thruster cylinder, the front end of locating platform is provided with front push cylinder, and the rear end of locating platform is provided with coarse positioning cylinder and fine positioning cylinder, and the top of locating platform is provided with lift cylinder.Described board is also provided with the electromagnetic adsorption type manipulator for described Working piece positioning device automatic charging and self-emptying.
As preferably, described board is provided with two symmetrically arranged described rotary frames.
Wherein, described worm-and-wheel gear comprises the worm screw be set up on described longitudinal sliding motion seat and the worm gear be connected with described linking arm, and worm and wheel is in transmission connection, and the side of worm screw is provided with regulating handle.Described rotary frame one end is rotationally connected by bearing pin and board, and the other end is provided with adjusting rod.Described board is provided with and can identifies the dial that described rotary frame horizontally rotates angle, and described longitudinal sliding motion seat is provided with and can identifies the scale plate that described linking arm spins upside down angle.Described longitudinal slide rail is provided with the travel switch controlling described longitudinal sliding motion seat shift length, and the installation site of described travel switch on longitudinal slide rail is adjustable.
A Workpiece fixing method for full-automatic numerical control gear grinding machines, is characterized in that, comprise the steps,
S1: utilize manipulator to be placed on locating platform by workpiece;
S2: push cylinder before starting also is pushed to fixed position;
S3: start coarse positioning cylinder and be also pushed to fixed position, makes the gap between workpiece and front push cylinder or coarse positioning cylinder be 1-5mm;
S4: start thruster cylinder and workpiece be pushed to the position closely offseted with locating piece;
S5: start fine positioning cylinder and workpiece be pushed to the position closely offseted with front push cylinder;
S6: start lift cylinder and work piece is interposed on locating platform, complete Workpiece fixing.
Adopt after technique scheme, the present invention compared to the prior art advantageously:
Full-automatic numerical control gear grinding machines of the present invention, significantly can promote grinding efficiency and the machining accuracy of pruner blade, improve the quality of products and yield.Workpiece fixing method of the present invention can be carried out fast pruner blade and locate accurately, improves grinding efficiency and the machining accuracy of pruner blade further.
Accompanying drawing explanation
Below in conjunction with drawings and Examples, the present invention is further described:
Fig. 1 is the structural representation of pruner blade of the present invention.
Fig. 2 is the partial enlargement structural representation of H indication in Fig. 1.
Fig. 3 is a-a cross-sectional view in Fig. 2.
Fig. 4 is b-b cross-sectional view in Fig. 2.
Fig. 5 is perspective view of the present invention.
Fig. 6 is the perspective view at another visual angle of the present invention.
Fig. 7 is the structural representation of Working piece positioning device of the present invention.
In figure, 10: board; 21: horizontal servomotor; 22: transverse ball lead screw; 23: cross slide way; 24: horizontal sliding seat; 25: work pieces process station; 30: rotary frame; 31: servo longitudinal motor; 32: longitudinal ball screw; 33: longitudinal rail; 34: travel switch; 35: clamping plate; 40: longitudinal sliding motion seat; 41: linking arm; 42: drive motors; 43: emery wheel; 44: worm gear; 45: worm screw; 51: dial; 52: scale plate; 53: adjusting rod; 54: regulating handle; 61: locating platform; 62: locating piece; 63: front push cylinder; 64: thruster cylinder; 65: coarse positioning cylinder; 66: fine positioning cylinder; 67: lift cylinder; 91: sharp teeth; 92: cognate; 911,912: side land; 913: top land.
Detailed description of the invention
The following stated is only preferred embodiment of the present invention, does not therefore limit protection scope of the present invention.
Embodiment, see shown in Fig. 1 to Fig. 7:
A kind of full-automatic numerical control gear grinding machines, comprise digital control system, distributor and board 10, digital control system and distributor part are the usual common practise in this area, and the automatic programming being respectively used to numerical control device controls and power supply, repeats no more here.Board 10 is provided with cross slide way 23, horizontal servomotor 21, transverse ball lead screw 22 and horizontal sliding seat 24, horizontal sliding seat 24 is limited in and cross slide way 23 moves and is connected by ball slider with transverse ball lead screw 22, horizontal servomotor 21 is in transmission connection by shaft coupling and planetary gear speed reducing mechanism and transverse ball lead screw 22 successively, transversely guide rail 23 displacement under the driving effect of transverse ball lead screw 22 of horizontal sliding seat 24, horizontal sliding seat 24 is provided with work pieces process station 25, for fixed placement workpiece.Adopt transverse ball lead screw 22 to drive horizontal sliding seat 24 at cross slide way 23 top offset, under the control of digital control system, horizontal sliding seat 24 can realize accurate displacement, and running status and inactive state all can keep stable.
Further, work pieces process station 25 is provided with Working piece positioning device, Working piece positioning device comprises locating platform 61, one side of locating platform 61 is provided with locating piece 62, another side of locating platform 61 is provided with thruster cylinder 64, the front end of locating platform 61 is provided with front push cylinder 63, and the rear end of locating platform 61 is provided with coarse positioning cylinder 65 and fine positioning cylinder 66, and the top of locating platform 61 is provided with lift cylinder 67.Board 10 is also provided with the electromagnetic adsorption type manipulator for described Working piece positioning device automatic charging and self-emptying.It is the basis that this full-automatic numerical control gear grinding machines carry out efficient accurately grinding that workpiece carries out accurately location before grinding, the present invention carries out programming Control by digital control system to Working piece positioning device and electromagnetic mechanical hand, comprise the steps, S1: utilize manipulator to be placed into by workpiece on locating platform 61; S2: push cylinder 63 before starting also is pushed to fixed position, front push cylinder 63 forms perpendicular positioning angle with locating piece 62; S3: start coarse positioning cylinder 65 and be pushed to fixed position, the gap between workpiece and front push cylinder 63 or coarse positioning cylinder 65 is made to be 1-5mm, complete coarse positioning, now workpiece can in coarse positioning cylinder 65, region between front push cylinder 63 and locating piece 62 transverse shifting; S4: start thruster cylinder 64 and also workpiece is pushed to the position closely offseted with locating piece 62, under the thrust of thruster cylinder 64, workpiece and locating piece 62 closely offset, now workpiece can not transverse shifting; S5: start fine positioning cylinder 66 and workpiece be pushed to the position closely offseted with front push cylinder 63, the thrust of fine positioning cylinder 66 is greater than the thrust of thruster cylinder 64 but is less than the thrust of front push cylinder 63, cover in formed locating area to ensure that workpiece is accurately positioned to enclose at fine positioning cylinder 66, thruster cylinder 64, front push cylinder 63 and locating piece 62, complete fine positioning; S6: start lift cylinder 67 and work piece is interposed on locating platform 61, complete Workpiece fixing.
Board 10 is provided with the rotary frame 30 that can horizontally rotate and the clamping plate 35 for fixing rotary frame 30, rotary frame 30 one end is rotationally connected by bearing pin and board 10, the other end is provided with adjusting rod 53, and controlling rotary frame 30 with bearing pin by adjusting rod 53 is that axle horizontally rotates on board 10.Rotary frame 30 is provided with longitudinal rail 33, servo longitudinal motor 31, longitudinal ball screw 32 and longitudinal sliding motion seat 40, longitudinal sliding motion seat 40 is limited in and longitudinal rail 33 moves and is connected by ball slider with longitudinal ball screw 32, servo longitudinal motor 31 is in transmission connection by shaft coupling and planetary gear speed reducing mechanism and longitudinal ball screw 32 successively, and longitudinal sliding motion seat 40 is longitudinally guide rail 33 displacement under the driving effect of longitudinal ball screw 32.Described longitudinal sliding motion seat 40 is connected with the linking arm 41 that can spin upside down by worm-and-wheel gear, linking arm 41 is provided with drive motors 42 and emery wheel 43, and drive motors 42 is connected by pulley drive with emery wheel 43.
Full-automatic numerical control gear grinding machines of the present invention, workpiece to be ground is described for pruner blade, pruner blade is provided with some 91 and cognates 92 of sharping teeth, first pruner blade is laterally fixed on the work pieces process station 25 of horizontal sliding seat 24 during use, then according to the side land 911 of 91 both sides that sharp teeth of pruner blade, included angle A between 912 regulates rotary frame 30 to horizontally rotate angle on board 10, suppose the side land 911 of both sides, 912 for being symmetrical arranged, so the horizontally rotate angle of rotary frame 30 on board 10 is A/2, the angle between longitudinal rail 33 and cross slide way 23 is made to be 90 ° of-A/2, fixing rotary frame 30, then according to sharp teeth 91 side land 911, the draft angle B of 912 regulates linking arm 41 to spin upside down angle on longitudinal sliding motion seat 40, the angle of the grinding face of emery wheel 43 and board 10 plane is made to be B, be fixedly connected with arm 41, horizontal servomotor 21 is utilized to drive transverse ball lead screw 22 to rotate, and then drive horizontal sliding seat 24 lateral displacement on cross slide way 23, sharping teeth of pruner blade is made 91 to be positioned in the feed line of longitudinal sliding motion seat 40 longitudinally guide rail 33, then servo longitudinal motor 31 is utilized to drive longitudinal ball screw 32 to rotate, and then drive the length travel on longitudinal rail 33 of longitudinal sliding motion seat 40, here vertical and horizontal are not absolute upright, in fact the angle between described vertical and horizontal is 90 ° of-A/2, longitudinal sliding motion seat 40 drives emery wheel 43 longitudinally guide rail 33 displacement in displacement process, emery wheel 43 under the drive of drive motors 42 to the side land 911 of 91 sides that sharp teeth of pruner blade, 912 carry out grinding, in like manner can to the side land 911 of 91 opposite sides that sharp teeth of pruner blade, 912 carry out grinding, and to pruner blade sharp teeth 91 top land 913 carry out grinding, to sharp teeth 91 top land 913 carry out grinding time, the angle of the grinding face of emery wheel 43 and board 10 plane is adjusted to C, keep longitudinal rail 33 vertical with cross slide way 23.
The present invention is to the side land 911 of 91 both sides that sharp teeth of pruner blade, 912 and top land 913 when carrying out grinding, pruner blade remains inactive state, thus only need to control servo longitudinal motor 31 and drive longitudinal sliding motion seat 40 longitudinally guide rail 33 displacement, and then make emery wheel 43 longitudinally guide rail 33 displacement and 91 carry out feeding grinding in the straight direction to sharping teeth, longitudinal ball screw 32 drives its running status of longitudinal sliding motion seat 40 displacement to stablize, therefore can not there is the phenomenon of sawtooth or crimping in 91 lands ground that sharp teeth of pruner blade, grinding accuracy is high, and rotary frame 30 of the present invention relatively board 10 horizontally rotate adjustment and linking arm 41 spin upside down regulate easy and firm, be easy to operation, significantly can promote grinding efficiency.
When utilizing the lead angle R angle of full-automatic numerical control gear grinding machines of the present invention to pruner blade to carry out grinding in addition, servo longitudinal motor 31 and horizontal servomotor 21 can be started simultaneously, utilize interpolation algorithm to calculate the actuating speed of servo longitudinal motor 31 and horizontal servomotor 21, make emery wheel 43 approach R angle with the grinding track of pruner blade.
As preferably, the board 10 of full-automatic numerical control gear grinding machines of the present invention is provided with two symmetrically arranged described rotary frames 30, to carry out grinding to the side land 911,912 of 91 both sides that sharp teeth of pruner blade.
Described worm-and-wheel gear comprises the worm screw 45 be set up on longitudinal sliding motion seat 40 and the worm gear 44 be connected with linking arm 41, worm screw 45 and worm gear 44 are in transmission connection, worm-and-wheel gear effect makes linking arm 41 realize adjustable spinning upside down in the mode of mechanical connection with longitudinal sliding motion seat 40 to be connected, the side of worm screw 45 is provided with regulating handle 54, regulating handle 54 is also provided with worm screw 45 locking nut, the angle that spins upside down of linking arm 41 can be made to keep locking condition, worm-and-wheel gear acts on after adjustment force being turned on linking arm 41, linking arm 41 is made to spin upside down state and static locking condition is more stable.
Board 10 is provided with and can identifies the dial 51 that described rotary frame 30 horizontally rotates angle, longitudinal sliding motion seat 40 is provided with and can identifies the scale plate 52 that described linking arm 41 spins upside down angle, is convenient to accurately control the rotational angle of rotary frame 30 and the flip angle of linking arm 41.Longitudinal slide rail is provided with the travel switch 34 controlling longitudinal sliding motion seat 40 shift length, the installation site of travel switch 34 on longitudinal slide rail is adjustable, controlled the shift length of longitudinal sliding motion seat 40 longitudinally guide rail 33 by the position of adjustment stroke switch 34, and then control the length of side cutting edge of 91 both sides that sharp teeth of pruner blade.
The above is only better embodiment of the present invention, therefore all equivalences done according to structure, feature and the principle described in patent claim of the present invention change or modify, and are included in patent claim of the present invention.
Claims (8)
1. full-automatic numerical control gear grinding machines, is characterized in that: comprise board (10),
Board (10) is provided with cross slide way (23), horizontal servomotor (21), transverse ball lead screw (22) and horizontal sliding seat (24), horizontal servomotor (21) is in transmission connection with transverse ball lead screw (22), and horizontal sliding seat (24) is transversely guide rail (23) displacement under the driving effect of transverse ball lead screw (22); Described horizontal sliding seat (24) is provided with work pieces process station (25);
Board (10) is provided with the rotary frame (30) that can horizontally rotate and the clamping plate (35) for fixing rotary frame (30), rotary frame (30) is provided with longitudinal rail (33), servo longitudinal motor (31), longitudinal ball screw (32) and longitudinal sliding motion seat (40), servo longitudinal motor (31) and longitudinal ball screw (32) are in transmission connection, and longitudinal sliding motion seat (40) is longitudinally guide rail (33) displacement under the driving effect of longitudinal ball screw (32); Described longitudinal sliding motion seat (40) is connected with the linking arm (41) that can spin upside down by worm-and-wheel gear, linking arm (41) is provided with drive motors (42) and emery wheel (43), and drive motors (42) and emery wheel (43) are in transmission connection;
Described work pieces process station (25) is provided with Working piece positioning device, described Working piece positioning device comprises locating platform (61), one side of locating platform (61) is provided with locating piece (62), another side of locating platform (61) is provided with thruster cylinder (64), the front end of locating platform (61) is provided with front push cylinder (63), the rear end of locating platform (61) is provided with coarse positioning cylinder (65) and fine positioning cylinder (66), and the top of locating platform (61) is provided with lift cylinder (67).
2. full-automatic numerical control gear grinding machines according to claim 1, is characterized in that: described board (10) is also provided with the electromagnetic adsorption type manipulator for described Working piece positioning device automatic charging and self-emptying.
3. full-automatic numerical control gear grinding machines according to claim 1, is characterized in that: described board (10) is provided with two symmetrically arranged described rotary frames (30).
4. full-automatic numerical control gear grinding machines according to claim 1, it is characterized in that: described worm-and-wheel gear comprises the worm screw (45) be set up on described longitudinal sliding motion seat (40) and the worm gear (44) be connected with described linking arm (41), worm screw (45) and worm gear (44) are in transmission connection, and the side of worm screw (45) is provided with regulating handle (54).
5. full-automatic numerical control gear grinding machines according to claim 1, is characterized in that: described rotary frame (30) one end is rotationally connected by bearing pin and board (10), and the other end is provided with adjusting rod (53).
6. full-automatic numerical control gear grinding machines according to claim 1, it is characterized in that: described board (10) is provided with and can identifies the dial (51) that described rotary frame (30) horizontally rotates angle, described longitudinal sliding motion seat (40) is provided with and can identifies the scale plate (52) that described linking arm (41) spins upside down angle.
7. full-automatic numerical control gear grinding machines according to claim 1, it is characterized in that: described longitudinal rail is provided with the travel switch (34) controlling described longitudinal sliding motion seat (40) shift length, and described travel switch (34) installation site on longitudinal rail is adjustable.
8. the Workpiece fixing method of a kind of full-automatic numerical control gear grinding machines as claimed in claim 1, is characterized in that, comprise the steps,
S1: utilize manipulator to be placed into by workpiece on locating platform (61);
S2: push cylinder (63) before starting also is pushed to fixed position;
S3: start coarse positioning cylinder (65) and be also pushed to fixed position, makes the gap between workpiece and front push cylinder (63) or coarse positioning cylinder (65) be 1-5mm;
S4: start thruster cylinder (64) and workpiece be pushed to the position closely offseted with locating piece (62);
S5: start fine positioning cylinder (66) and workpiece be pushed to the position closely offseted with front push cylinder (63);
S6: start lift cylinder (67) and work piece is interposed on locating platform (61), complete Workpiece fixing.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201410032833.6A CN103786075B (en) | 2014-01-23 | 2014-01-23 | Full-automatic numerical control gear grinding machines |
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| CN201410032833.6A CN103786075B (en) | 2014-01-23 | 2014-01-23 | Full-automatic numerical control gear grinding machines |
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| CN103786075A CN103786075A (en) | 2014-05-14 |
| CN103786075B true CN103786075B (en) | 2016-01-20 |
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|---|---|---|---|---|
| CN104607720B (en) * | 2015-02-10 | 2018-03-16 | 苏州全丰精密机械有限公司 | Gear grinding machines and its teeth grinding method |
| CN105364646A (en) * | 2015-11-24 | 2016-03-02 | 江门市江海区杰能机电科技有限公司 | Tool sharpener with stroke self-locking structure |
| CN107745293B (en) * | 2017-11-25 | 2023-12-05 | 江西老宗医医疗器械有限公司 | Needle head opposite sharpening device of sterile needle knife |
| CN107932205B (en) * | 2017-12-04 | 2019-10-22 | 郦国青 | A kind of agricultural rice harvesting serrated knife milling drum |
| CN108406455B (en) * | 2018-04-02 | 2024-05-28 | 苏州盟川自动化科技有限公司 | Garden tool blade edge grinding device |
| CN108581652B (en) * | 2018-04-02 | 2024-06-04 | 苏州盟川自动化科技有限公司 | Loading and unloading mechanism of garden tool blade edge grinding device |
| CN109352437B (en) * | 2018-11-30 | 2023-09-19 | 海宁市兴达刀剪有限公司 | Automatic tooth grinding equipment for blade |
| CN111300233B (en) * | 2020-03-17 | 2021-06-18 | 东台市双厦工具有限公司 | Precision grinding machine for double end faces of workpiece |
| CN113084605A (en) * | 2021-04-26 | 2021-07-09 | 余姚市银达电器有限公司 | Numerical control gear grinding machine |
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| CN103786075A (en) | 2014-05-14 |
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Effective date of registration: 20151209 Address after: 246000 Huaining Industrial Park, Anqing, Anhui Applicant after: ANQING CHEERY ELECTRICAL CO., LTD. Address before: West Street of Fenghua city in Zhejiang province is 315500 Ningbo City Road No. 20 Applicant before: Ningbo Cheery Garden Tools Co., Ltd. |
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