CN103785942B - A kind of Aluminum Alloy Friction Stir Welding defect-restoration method therefor - Google Patents

A kind of Aluminum Alloy Friction Stir Welding defect-restoration method therefor Download PDF

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Publication number
CN103785942B
CN103785942B CN201410040662.1A CN201410040662A CN103785942B CN 103785942 B CN103785942 B CN 103785942B CN 201410040662 A CN201410040662 A CN 201410040662A CN 103785942 B CN103785942 B CN 103785942B
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China
Prior art keywords
mixing needle
weld seam
welding
fsw
weld
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Expired - Fee Related
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CN201410040662.1A
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Chinese (zh)
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CN103785942A (en
Inventor
杨景宏
张欣盟
闫占奇
夏常青
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CRRC Changchun Railway Vehicles Co Ltd
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Changchun Railway Vehicles Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K20/00Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating
    • B23K20/12Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating the heat being generated by friction; Friction welding
    • B23K20/122Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating the heat being generated by friction; Friction welding using a non-consumable tool, e.g. friction stir welding
    • B23K20/1225Particular aspects of welding with a non-consumable tool
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K20/00Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating
    • B23K20/26Auxiliary equipment
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K2103/00Materials to be soldered, welded or cut
    • B23K2103/08Non-ferrous metals or alloys
    • B23K2103/10Aluminium or alloys thereof

Abstract

A kind of Aluminum Alloy Friction Stir Welding defect-restoration method therefor, adopt under spring scale and hang magnet piece method, that determines to judge mixing needle in aluminum alloy stirring friction welding seam buries position, and by adopting Pneumatic milling cutter, and coordinate electric hand drill, nipper plier, the mixing needle fractureed is taken out from weld seam.Non-melt pole inert gas-shielded arc welding (MIG weldering) is adopted to cause material deficiency to fill to taking place again.Friction stir welding method is finally adopted to carry out final REPAIR WELDING to problem weld seam.The present invention is simple to operate, be easy to realize, and economy is high, practical, and practical engineering application meaning is remarkable.

Description

A kind of Aluminum Alloy Friction Stir Welding defect-restoration method therefor
Technical field
The invention belongs to rail vehicle processing and manufacturing field, especially relate to the restorative procedure of the defect that mixing needle causes after fractureing in a kind of Aluminum Alloy Friction Stir Welding technique.
Background technology
Along with the fast development of rail vehicle processing and manufacturing industry, particularly under the overall background of global energy crisis, light-weight design becomes main flow.Due to aluminum alloy materials have that density is low, specific strength is high, easy-formation, excellent physical characteristic and the mechanical property such as corrosion-resistant, now widespread adoption in the car body processing and manufacturing of rail vehicle.In current aluminum alloy bodywork manufactures, welding method is mainly based on welding (MetalInert-gasWelding, MIG).But due to aluminium alloy in atmosphere and welding time be very easily oxidized to that fusing point is high, stability is strong, the easily moisture absorption and the aluminium oxide not easily removed, hinder the carrying out of welding, and aluminium alloy easily generates pore, is mingled with in welding process in welding point, incomplete fusion and the defect such as lack of penetration.In addition, it is large that aluminium alloy melts arc-welding deflection, and when particularly carrying out thick plates, problem is more outstanding.
Agitating friction technology (FrictionStirWelding, FSW) is the material solid state method of attachment of Britain's institute of welding (TheWeldingInstitute, TWI) a kind of advanced person of invention in 1991.The advantages such as this technology has that heat input is low, quality of weld joint is high, welding deformation is little, environmental protection insensitive to humiture, are particularly suitable for the welding of aluminum alloy materials.Therefore, FSW technology, once appearance, had both obtained the extensive concern of experts and scholars, and the remarkable technical economic benefit possessed due to this technology, FSW technology is in Aeronautics and Astronautics, shipbuilding, automobile making up to now, and rail vehicle processing and manufacturing aspect is widely applied.
Although utilize friction stir welding method to carry out welding point that Welded can obtain high-quality, high stability, but in engineering practical operation, for reducing costs, at utmost playing the service life of single stirring-head in situation, normal appearance because of the excessive use of stirring-head, cause its physical dimension and surface appearance impaired and problem weld seam is occurred.Usually, stirring-head is primarily of clamp area, the shaft shoulder and mixing needle three part composition.In stir friction welding process, the stirring-head shaft shoulder while as major heat source, also plays to plastic zone metal that bag holds together, squeezing action, and then ensures the shaping of weld metal.The dominant failure failure mode at this position is based on surface abrasion.This problem judges by observation stirring-head shoulder face situation and institute's welding line shaping surface, and therefore, this type of damaged form of stirring-head is more easily grasped, and the problem weld seam caused thus is also more easily avoided.Another serious damage form of stirring-head is then that in FSW welding process, its front end penetrates snapping of inside workpiece mixing needle.Because the mixing needle part of stirring-head rubs except producing with weld seam interior metal in welding process, while part origin of heat is provided, also play realize plastic property of weld bead material mechanical agitation, make material flow more reasonably act on, in whole process, the external form of mixing needle and size are while taking up wear shortens, and also bear larger moment of torsion.From analysis, no matter penetrating stage or stable welding stage, the weak part that brittle fracture easily occurs stirring-head is mixing needle root.And along with the increase of material thickness to be welded, the shearing force of bearing increases, and correspondingly increases the probability that mixing needle fractures.In the case, as continued welding, the mixing needle not only fractureed is buried in weld seam inside, and weld seam formed thereafter also will exist serious quality problems.
And in FSW welding process, even if the front end mixing needle of stirring-head snaps, agitating friction welding still can proceed, and surface of the work to be welded still can valid shaping.Thus add the discovery difficulty that the problem that fractures of mixing needle in above-mentioned FSW process occurs, and after welding of being everlasting terminates, during the situation of observation stirring-head, just the mixing needle part of discovery stirring-head fractures.Now, need judge that mixing needle is buried in the position in weld seam exactly, and then could effectively repair problem weld seam.
Summary of the invention
The front end mixing needle part that the object of the invention is for stirring-head in Aluminum Alloy Friction Stir Welding process fractures extremely, and be buried in weld seam internal problem because failing the mixing needle that Timeliness coverage makes to fracture, propose a kind ofly accurately to determine the mixing needle position that fractures be buried in weld seam, and make corresponding solution for this problem.
For achieving the above object, the invention provides a kind of Aluminum Alloy Friction Stir Welding defect-restoration method therefor, it is characterized in that comprising the following steps:
1, spring scale lower end being hung magnet piece is placed in face of weld, makes magnet lower surface and aluminium alloy FSW face of weld distance controlling between 5mm to 10mm;
2, spring scale is moved forward with the speed of 30-40mm per minute along bead direction;
3, in traveling process, there is spring scale reading and increase suddenly, then tentatively judge to bury position herein as the inner mixing needle that fractures of weld seam;
4, repeat 1-3 step, leapfrog test is carried out in the position of burying of the inner mixing needle that fractures of butt welded seam, and that finally determines mixing needle specifically buries position;
5, determine mixing needle specifically bury position after, scratch with Pneumatic milling cutter and grind the mixing needle that fractures that is retained in FSW weld seam, coordinate electric hand drill, nipper plier afterwards, the mixing needle fractureed is taken out from weld seam;
6, along bead direction, mixing needle is taken place with Pneumatic milling cutter and cut open mill, this place is formed progressively to the ship shape groove of face of weld even transition, then adopt MIG weldering to carry out material filling, with pneumatic angular grinding wheel, MIG welding line is polished afterwards;
7, change and after damaged stirring-head same model instrument, FSW reparation carried out to problem weld seam.
The present invention has following beneficial effect:
1. the present invention exploitation propose be suitable for aluminium alloy FSW weld time, mixing needle fractures and is buried in weld seam inside, and bring therefrom leave over mixing needle search, take and problem weld seam repair new method;
2. the present invention is simple to operate, and economy is high, practical.
Accompanying drawing explanation
Fig. 1 is that aluminium alloy FSW welds stirring-head and penetrates schematic diagram before workpiece to be welded;
Fig. 2 is aluminium alloy FSW welding process schematic diagram;
Fig. 3 is that aluminium alloy FSW welds and terminates lift-off on end stirring-head and to go into operation part schematic surface;
Fig. 4 is that the mixing needle that fractures in aluminium alloy FSW weld seam leaves over search schematic diagram.
Detailed description of the invention
Composition graphs 1, Fig. 2, Fig. 3 and Fig. 4, Al alloy parts 2 to be welded and Al alloy parts 3 are all 6082 aluminium alloy plates (condition of heat treatment is T6) of 12mm thickness of slab, first the surface and oil contaminant of workpiece 2 to be welded and workpiece 3 is removed by wipes of alcohol, remove the oxide-film of workpiece 2 and workpiece 3 upper surface, side again with wire brush, realize the good assembly between workpiece 2 and workpiece 3 afterwards.Stirring-head 1 used is made up of clamp area 1-1, shaft shoulder 1-2 and mixing needle 1-3.Setting stirring-head 1 axially becomes 2.5 ° of top rakes with Al alloy parts 2 to be welded with workpiece 3 surface normal direction.Start agitating friction welding equipment, make stirring-head 1 reach setting speed 450rpm.Stirring-head 1 penetrates with 0.3mm/s speed and treats welding line 4 between Al alloy parts 2 to be welded and workpiece 3, until the shaft shoulder 1-2 of stirring-head 1 is pressed between workpiece 2 and the surperficial 0.1mm to 0.2mm of workpiece 3, after stopping 5s afterwards, along treating that welding line 4 welds speed with 150mm/min and welds.In FSW welding process, the shaft shoulder 1-2 part of stirring-head 1 and Al alloy parts 2 to be welded and workpiece 3 close contact, the mixing needle 1-3 of stirring-head 1 penetrates and buries in Al alloy parts 2 to be welded and workpiece 3 inside, finally forms FSW weld seam 5 at stirring-head 1 rear.At the end of FSW welding, stirring-head 1 upwards promotes, and leave Al alloy parts 2 to be welded and workpiece 3 surface, now observe the mixing needle 1-3 part of stirring-head 1, discovery mixing needle breakage fractures.Bracket for Inspection 6 shown in Fig. 4 is positioned over FSW weld seam 5 upper end, and passes through the angle adjustment of the pole 6-2 of Bracket for Inspection, magnet piece 8 lower surface that spring scale 7 front end is hung and FSW weld seam 5 distance between the surface control within the scope of 5-10mm.Manually with the spring scale 7 of the speed of 30-40mm per minute along hanging on the feed rod 6-1 of FSW weld seam 5 center line forward Bracket for Inspection 6; In spring scale 7 moving process, find that magnet piece 8 is attracted downwards, spring scale 7 reading increases suddenly, then judge that the position of FSW weld seam 5 is herein that mixing needle fractures and buries position.
Determine in FSW weld seam 5 the mixing needle 1-3 that fractures bury position after, when taking the mixing needle 1-3 fractureed, mill size is cutd open for reducing, scratch with Pneumatic milling cutter and grind the mixing needle 1-3 that determines and bury position, after exposing the mixing needle 1-3 that fractures be retained in FSW weld seam 5, coordinate hand drill, nipper plier again, the mixing needle 1-3 fractureed is taken out from FSW weld seam 5.In order to ensure that quality is filled up in MIG weldering, before weld filler, along bead direction, mixing needle is taken place with Pneumatic milling cutter and cut open mill, this place is formed progressively to the ship shape groove of face of weld even transition, adopt MIG to weld afterwards again and carry out material filling, finally adopt pneumatic angular grinding wheel MIG to be welded reinforcement weld seam and polish.After this, FSW welding is carried out again with the stirring-head 1 pair of FSW weld seam 5 after renewal.

Claims (1)

1. an Aluminum Alloy Friction Stir Welding defect-restoration method therefor, is characterized in that comprising the following steps:
(1) spring scale lower end being hung magnet piece is placed in face of weld, makes magnet lower surface and aluminium alloy FSW face of weld distance controlling between 5mm to 10mm;
(2) spring scale is moved forward with the speed of 30-40mm per minute along bead direction;
(3) in traveling process, there is spring scale reading and increase suddenly, then tentatively judge to bury position herein as the inner mixing needle that fractures of weld seam;
(4) repeat 1-3 step, leapfrog test is carried out in the position of burying of the inner mixing needle that fractures of butt welded seam, and that finally determines mixing needle specifically buries position;
(5) determine mixing needle specifically bury position after, scratch with Pneumatic milling cutter and grind the mixing needle that fractures that is retained in FSW weld seam, coordinate electric hand drill, nipper plier afterwards, the mixing needle fractureed is taken out from weld seam;
(6) along bead direction, mixing needle is taken place with Pneumatic milling cutter and cut open mill, this place is formed progressively to the ship shape groove of face of weld even transition, then adopt MIG weldering to carry out material filling, with pneumatic angular grinding wheel, MIG welding line is polished afterwards;
(7) change and after damaged stirring-head same model instrument, FSW reparation carried out to problem weld seam.
CN201410040662.1A 2014-01-28 2014-01-28 A kind of Aluminum Alloy Friction Stir Welding defect-restoration method therefor Expired - Fee Related CN103785942B (en)

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CN104014978B (en) * 2014-06-05 2016-06-15 中国人民解放军装甲兵工程学院 The built-up welding of a kind of magnesium alloy parts shapes reproducing method
CN104117749B (en) * 2014-08-13 2016-03-02 成都四威高科技产业园有限公司 A kind of rewelding method of aluminium alloy sealed welding seam
CN108527237B (en) * 2017-03-06 2020-08-11 陕西飞机工业(集团)有限公司 Friction stir welding broken pin extraction device and method
CN107695510B (en) * 2017-10-30 2019-08-06 北京建筑大学 A kind of vehicle wallboard restorative procedure based on friction rabbling welding
CN108788504A (en) * 2018-07-05 2018-11-13 南京中车浦镇城轨车辆有限责任公司 A kind of restorative procedure of large scale agitating friction weldering weld defect
CN114473180A (en) * 2022-03-18 2022-05-13 江苏科技大学 Alternating radial force adjustable stirring friction welding method for dissimilar metal connection

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CN102500915A (en) * 2011-11-08 2012-06-20 西安交通大学 Method for filling friction stir welding keyhole by using T-shaped filling block and bitless stirring head
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