A kind of minor diameter medicine core wire bar folder
Technical field
The invention belongs to wire rod bending forming field, relate to steel wire bar folder, be specifically related to a kind of minor diameter medicine core wire bar folder.
Background technology
High-abrasive material is widely used, especially one of key areas that metal-based compound high-abrasive material has become various countries and falls over each other development, because all there is defect in various degree in the various production technologies of metal-based compound high-abrasive material, the production technology of the original position column composite of the own intellectual property of China can solve existing defect, key in this production technology of type body before the moulding of production abrasion resistance material, this type body is processed by snakelike medicine core wire row, available technology adopting double-track cam drive silk pressing post and a gear silk post to make x direction rectilinear motion, and gear silk post itself is made z direction rectilinear motion along the inclined-plane of row's silk groove, coordinate the incomplete gyration that hockets of two wire drawing arms to complete a folding silk course of work, in the course of work, there is the idle stroke of half, cause operating efficiency lower, complete machine structure and control system complexity, the processing problems of double-track cam, the wear problem of double-track cam and silk pressing post, friction and bite problem during gear silk post moves along row's silk groove inclined-plane all can directly cause thrashing.
Summary of the invention
The deficiency existing for prior art, the object of the invention is to, and a kind of minor diameter medicine core wire bar folder of stability and high efficiency is provided, and can be snakelike medicine core wire row by the bending of medicine core wire, and can automatically enter silk and automatically arrange silk.
In order to solve the problems of the technologies described above, the present invention adopts following technical scheme to be achieved:
A kind of minor diameter medicine core wire bar folder, comprises guide wire apparatus, drawing apparatus and gantry base,
Described guide wire apparatus comprises two guidewire shaft bearings, parallel guide post and the screw mandrel of being provided with in guidewire shaft bearing, the rotating shaft that guidewire shaft bearing and seal wire stepper motor are stretched out in one end of screw mandrel is fixedly linked, seal wire stepper motor is fixedly mounted in gantry base, the guide wire support moving along guide post and screw mandrel is installed on guide post and screw mandrel, godet roller is installed on guide wire support; Drawing apparatus is fixed in gantry base, and guide wire apparatus is fixed in the gantry base of drawing apparatus one side, and in guide wire apparatus, the central axis of screw mandrel is parallel with the central axis of drawing apparatus central shaft;
Described drawing apparatus comprises axle, gear-box and hot candied mechanism, and described gear-box comprises front gear box and the rear gear box that structure is identical, and described hot candied mechanism comprises front hot candied mechanism and the rear hot candied mechanism that structure is identical; The two ends of described axle are cemented on supporting seat, and supporting seat is fixedly mounted in gantry base, and axle is from front to back successively through front gear box, front hot candied mechanism, rear hot candied mechanism and rear gear box;
Described hot candied mechanism comprises moving cylinder, one end of moving cylinder is consolidated with moving cylinder actuating sleeve, described moving cylinder actuating sleeve comprises sleeve and end cap, sleeve is vertically set on the moving cylinder of a boss-shaped actuating sleeve that forms a middle perforation on end cap, sleeve extend into rotary type in gear-box and is arranged in axle, end cap is cemented in one end of moving cylinder, and the other end of moving cylinder is consolidated with baffle plate;
In axle in moving cylinder, bias is installed with quiet cylinder, and quiet cylinder two ends are consolidated with the spacing ring body of quiet cylinder, and two spacing ring bodies of quiet cylinder and quiet drum outer wall form a cavity; On the sidewall of moving cylinder, be evenly processed with guide rod telescopic hole along circumferencial direction, in guide rod telescopic hole, being provided with can be along the hot candied guide rod of guide rod telescopic hole stretching motion, the end of hot candied guide rod is stretched in cavity, the end of hot candied guide rod is vertically cemented in the centre position of guide rod supports bar, the two ends of guide rod supports bar are provided with a support wheel separately, support wheel contacts with quiet drum outer wall, and support wheel moves and drives hot candied guide rod stretching motion in guide rod telescopic hole along quiet drum outer wall in cavity;
The central axis of described quiet cylinder with the central axis of moving all on the same plane parallel with gantry base, the central axis of quiet cylinder is near the central axis of screw mandrel in guide wire apparatus, while making hot candied guide rod move to the side near guide wire apparatus, stretch out guide rod telescopic hole, retraction guide rod telescopic hole when hot candied guide rod moves to away from a side of guide wire apparatus;
Hot candied guide rod in hot candied guide rod in described front hot candied mechanism and described rear hot candied mechanism replaces arranged in dislocation, and error angle is the half of angle between adjacent two hot candied guide rods in front hot candied mechanism or rear hot candied mechanism;
On sleeve in described gear-box, be installed with driven gear, on driven gear, be engaged with driving gear, driving gear is arranged on power transmission shaft, power transmission shaft drives by the reel stepper motor being arranged in gantry base, and the power transmission shaft on power transmission shaft and rear gear box on described front gear box is consolidated and realizes the Synchronous Transmission of front gear box and rear gear box.
The present invention also has following technical characterictic:
Described sleeve is arranged in axle by bearing rotary dynamic formula.
The hot candied guide rod top of described front hot candied mechanism and rear hot candied mechanism is coated with gathering sill, and described gathering sill is fixedly mounted on front gear box and rear gear box top.
The present invention compared with prior art, has following technique effect:
(I) utilizes the rectilinear motion, the unidirectional full circle swinging campaign of reel of guide wire apparatus and the cooperation of the radial alignment of wire drawing guide rod motion to complete the bending process of medicine core wire, and no-idle running, efficiency are high;
(II) drives moving cylinder to rotate with stepper motor, thereby drive wire drawing guide rod to slide in the guide rod telescopic hole of moving cylinder, and the support wheel on guide rod supports bar moves in the annular housing of quiet cylinder and the formation of quiet cylinder spacing ring body, can drive wire drawing guide rod auto-extending and retraction, complete gear silk and running process, simple in structure, control is simple, performance is good, and cost is low;
(III) guide wire apparatus pulls medicine core wire to realize auto-feed, initiatively enters silk device without motor-driven; After bending, medicine core wire row is automatically closely knit by the extruding action of bending process below becomes snakelike medicine core wire row and moves forward, and automatically goes out row's work thereby complete, and initiatively goes out arranging device without special.
(IV) gathering sill can guarantee to avoid running in bending process or jump silk, safe and reliable.
Accompanying drawing explanation
Fig. 1 is overall structure schematic top plan view of the present invention.
Fig. 2 is the overall structure schematic top plan view that Fig. 1 removes gathering sill.
Fig. 3 is the sectional structure schematic diagram of Fig. 2.
Fig. 4 is the local structure for amplifying schematic diagram in the A place of Fig. 3.
Fig. 5 is that the C of Fig. 3 is to stagewise cutaway view structural representation.
Fig. 6 is the front view of the part drawing of gathering sill.
Fig. 7 is the top view of the part drawing of gathering sill.
Fig. 8 is the left view of the part drawing of gathering sill.
In figure, the implication of each label is: 1-guide wire apparatus, 2-drawing apparatus, 3-gantry base, 4-guidewire shaft bearing, 5-guide post, 6-screw mandrel, 7-seal wire stepper motor, 8-guide wire support, 9-godet roller, 10-medicine core wire, 11-axle, 12-supporting seat, (13-1)-front gear box, (13-2)-rear gear box, (14-1)-front hot candied mechanism, (14-2)-rear hot candied mechanism, 15-power transmission shaft, 16-reel stepper motor, the moving cylinder of 17-, the moving cylinder of 18-actuating sleeve, 19-sleeve, 20-end cap, 21-baffle plate, the quiet cylinder of 22-, the spacing ring body of the quiet cylinder of 23-, 24-cavity, the hot candied guide rod of 25-, 26-guide rod supports bar, 27-support wheel, 28-driven gear, 29-driving gear, 30-guide rod telescopic hole, 31-bearing, 32-gathering sill.
Below in conjunction with drawings and Examples, particular content of the present invention is explained in further detail.
The specific embodiment
The diameter of medicine core wire 10 is between 3~5mm, and steel wire center is high-abrasive material powder, and the solid wireline of strength ratio equivalent diameter is much lower, if can cause breaking while bending this medicine core wire with bending solid wireline or reinforcing bar equipment and cannot moulding.
Below provide specific embodiments of the invention, it should be noted that the present invention is not limited to following specific embodiment, all equivalents of doing on present techniques scheme basis all fall into protection scope of the present invention.
Defer to technique scheme, as shown in Figures 1 to 8, the present embodiment provides a kind of minor diameter medicine core wire bar folder, comprise guide wire apparatus 1, drawing apparatus 2 and gantry base 3, described guide wire apparatus 1 comprises two guidewire shaft bearings 4, parallel guide post 5 and the screw mandrel 6 of being provided with in guidewire shaft bearing 4, one end of screw mandrel 6 is stretched out guidewire shaft bearing 4 and is fixedly linked with the rotating shaft of seal wire stepper motor 7, seal wire stepper motor 7 is fixedly mounted in gantry base 3, the guide wire support 8 moving along guide post 5 and screw mandrel 6 is installed on guide post 5 and screw mandrel 6, godet roller 9 is installed on guide wire support 8, drawing apparatus 2 is fixed in gantry base 3, and guide wire apparatus 1 is fixed in the gantry base 3 of drawing apparatus 2 one sides, and in guide wire apparatus 1, the central axis of screw mandrel 6 is parallel with the central axis of drawing apparatus 2 central shafts 11,
Described drawing apparatus 2 comprises axle 11, gear-box and hot candied mechanism, and described gear-box comprises front gear box 13-1 and the rear gear box 13-2 that structure is identical, and described hot candied mechanism comprises the front hot candied 14-1 of mechanism and the rear hot candied 14-2 of mechanism that structure is identical; The two ends of described axle 11 are cemented on supporting seat 12, and supporting seat 12 is fixedly mounted in gantry base 3, and axle 11 is from front to back successively through front gear box 13-1, the front hot candied 14-1 of mechanism, the rear hot candied 14-2 of mechanism and rear gear box 13-2;
Described hot candied mechanism comprises moving cylinder 17, one end of moving cylinder 17 is consolidated with moving cylinder actuating sleeve 18, described moving cylinder actuating sleeve 18 comprises sleeve 19 and end cap 20, sleeve 19 is vertically set on the moving cylinder of a boss-shaped actuating sleeve 18 that forms a middle perforation on end cap 20, sleeve 19 extend into rotary type in gear-box and is arranged in axle 11, end cap 20 is cemented in one end of moving cylinder 17, and the other end of moving cylinder 17 is consolidated with baffle plate 21;
In axle 11 in moving cylinder 17, bias is installed with quiet cylinder 22, and quiet cylinder 22 two ends are consolidated with 23, two spacing ring bodies 23 of quiet cylinder of the spacing ring body of quiet cylinder and form a cavity 24 with quiet cylinder 22 outer walls; On the sidewall of moving cylinder 17, be evenly processed with guide rod telescopic hole 30 along circumferencial direction, in guide rod telescopic hole 30, being provided with can be along the hot candied guide rod 25 of guide rod telescopic hole 30 stretching motions, the end of hot candied guide rod 25 is stretched in cavity 24, the end of hot candied guide rod 25 is vertically cemented in the centre position of guide rod supports bar 26, the two ends of guide rod supports bar 26 are provided with a support wheel 27 separately, support wheel 27 contacts with quiet cylinder 22 outer walls, and support wheel 27 moves and drives hot candied guide rod 25 at the interior stretching motion of guide rod telescopic hole 30 along quiet cylinder 22 outer walls in cavity 24;
The central axis of described quiet cylinder 22 with the central axis of moving 17 all on the same plane parallel with gantry base 3, the central axis of quiet cylinder 22 is near the central axis of screw mandrel 6 in guide wire apparatus 1, while making hot candied guide rod 25 move to the side near guide wire apparatus 1, stretch out guide rod telescopic hole 30, retraction guide rod telescopic hole 30 when hot candied guide rod 25 moves to away from a side of guide wire apparatus 1;
Hot candied guide rod 25 on the described front hot candied 14-1 of mechanism replaces arranged in dislocation with the hot candied guide rod 25 on the described rear hot candied 14-2 of mechanism, and error angle is the half of angle between upper adjacent two the hot candied guide rods 25 of the front hot candied 14-1 of mechanism or the rear hot candied 14-2 of mechanism;
On sleeve 19 in described gear-box, be installed with driven gear 28, on driven gear 28, be engaged with driving gear 29, driving gear 29 is arranged on power transmission shaft 15, power transmission shaft 15 drives by the reel stepper motor 16 being arranged in gantry base 3, and the power transmission shaft 15 on power transmission shaft 15 and rear gear box 13-2 on described front gear box 13-1 is consolidated and realizes the Synchronous Transmission of front gear box 13-1 and rear gear box 13-2.
Described sleeve 19 is arranged in axle 11 by bearing 31 rotary types.
The described front hot candied 14-1 of mechanism and hot candied guide rod 25 tops of the rear hot candied 14-2 of mechanism are coated with gathering sill 32, and described gathering sill 32 is fixedly mounted on front gear box 13-1 and rear gear box 13-2 top.
The course of work of the present invention is as described below:
In the time of specific works, first medicine core wire 10 is passed to guide wire support 8 and godet roller 9 and hangs on the wire drawing guide rod 25 of the front wire drawing 14-1 of mechanism, now guide wire support 8 is positioned at rear portion (near the position of seal wire stepper motor 7), and the wire drawing guide rod 25 of the front wire drawing 14-1 of mechanism is positioned at the front end of gathering sill 32;
Reel stepper motor 16 drives the front wire drawing 14-1 of mechanism and the rear wire drawing 14-2 of mechanism to rotate the half of angle between the front hot candied 14-1 of mechanism or upper adjacent two the hot candied guide rods 25 of the rear hot candied 14-2 of mechanism along direction of rotation simultaneously, now the wire drawing guide rod 25 of the front wire drawing 14-1 of mechanism enters the inside of gathering sill 32, medicine core wire 10 rides on the wire drawing guide rod 25 wire drawing guide rod 25 adjacent and the contrary rear wire drawing 14-2 of mechanism with direction of rotation with the front wire drawing 14-1 of mechanism, now after the wire drawing guide rod 25 of the wire drawing 14-2 of mechanism enter the front end of gathering sill 32; Thereby seal wire stepper motor 7 drives screw mandrel 6 to drive guide wire support 8 to do rectilinear motion to anterior (away from the position of seal wire stepper motor 7) with godet roller 9 along guide post 5, now medicine core wire 10, on the wire drawing guide rod 25 of the rear wire drawing 14-2 of mechanism, completes once bending.
Reel stepper motor 16 drives the front wire drawing 14-1 of mechanism and the rear wire drawing 14-2 of mechanism again to rotate the half of angle between the front hot candied 14-1 of mechanism or upper adjacent two the hot candied guide rods 25 of the rear hot candied 14-2 of mechanism along direction of rotation simultaneously, now, the wire drawing guide rod 25 of the wire drawing 14-2 of mechanism enters gathering sill 32 inside, and medicine core wire 10 rides on the wire drawing guide rod 25 of the second Ge Qian wire drawing 14-1 of mechanism and the wire drawing guide rod 25 of the second Ge Qian wire drawing 14-1 of mechanism has entered the front end of gathering sill 32;
Thereby seal wire stepper motor 7 drives screw mandrel 6 to drive guide wire support 8 to do rectilinear motion to rear portion (near the position of seal wire stepper motor 7) with godet roller 9 along guide post 5 again, now medicine core wire 10, on the wire drawing guide rod 25 of the second Ge Qian wire drawing 14-1 of mechanism, completes once bending again.
Repeat down so constantly to complete bending process, medicine core wire 10 after bending constantly enters gathering sill 32 inside, along with the rotation of the front wire drawing 14-1 of mechanism and the rear wire drawing 14-2 of mechanism, wire drawing guide rod 25 is progressively retracted until in the moving cylinder 17 of all the submerge front wire drawing 14-1 of mechanism and the rear wire drawing 14-2 of mechanism along guide rod telescopic hole 30 away from guide wire apparatus 1 gradually, medicine core wire 10 after bending comes off and forms medicine core wire row from wire drawing guide rod 25, medicine core wire row move along gathering sill 32, squeeze medicine core wire above of pressure row and automatically closely knitly become snakelike medicine core wire and arrange by newly-generated medicine core wire.Along with the continuation rotation of the front wire drawing 14-1 of mechanism and the rear wire drawing 14-2 of mechanism, submerge the front wire drawing 14-1 of mechanism and the rear wire drawing 14-2 of mechanism the wire drawing guide rod 25 of moving cylinder 17 progressively progressively stretch out along guide rod telescopic hole 30 near guide wire apparatus 1, participate in bending process below.