CN103785628A - Automatic optical filter sorting device and method - Google Patents
Automatic optical filter sorting device and method Download PDFInfo
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- CN103785628A CN103785628A CN201310749405.0A CN201310749405A CN103785628A CN 103785628 A CN103785628 A CN 103785628A CN 201310749405 A CN201310749405 A CN 201310749405A CN 103785628 A CN103785628 A CN 103785628A
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- guide rail
- optical filter
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Abstract
The invention discloses an automatic optical filter sorting device and method. The automatic optical filter sorting device comprises computer equipment, a guide rail controller, a detection mechanism, a sorting mechanism, moving guide rails and an object carrying device, wherein the computer equipment is respectively connected to the guide rail controller, the detection mechanism and the sorting mechanism, the guide rail controller is also connected to the moving guide rails, and after the guide rail controller receives a command sent out by the computer equipment and then is started, the guide rail controller is used for controlling the movement of the moving guide rails; the object carrying device is fixed on the moving guide rails; when the computer equipment sends out a detection command, the detection mechanism is used for detecting optical filters on the object carrying device and feeds back detection information back to the computer equipment; when the computer equipment sends out a sorting command, the sorting mechanism is used for sorting the optical filters on the object carrying device. The automatic optical filter sorting device is easy to operate, can be used for effectively eliminating errors caused by human factors, improving the production efficiency and achieving the automatic sorting and classification of the optical filters by using atlas information, has the certain traceability on the quality classification and the flaw distribution of the optical filters and provides basis for improvement on the product quality.
Description
Technical field
The present invention relates to a kind of optical filter and produce and checkout gear, especially a kind of optical filter automatic sorting device and method.
Background technology
Optical filter is the important component part of contemporary optics device, by plating multilayer film at substrate material surface, utilize interference of light effect to change transmitted light or catoptrical polarization, phase place and energy, improving optical device function, the aspects such as the coupling efficiency of improvement optical link play a part very crucial, are widely used in optical communication network.Along with the development of telecommunication and wavelength-division multiplex technique, optical communication technique is had higher requirement to the design and processes of optical filter, and the quality quality of optical filter product just becomes particularly important.
On existing production line, optical filter product after plated film cleans is mixed and disorderly arrangement, need manually it to be carried out carrying out sifting sort after outward appearance and Performance Detection piecewise again, this mode efficiency is low, easily produce human error, the related data of whole product of production line quality can not be provided simultaneously, production line be carried out to qualitative control and also just have no way of doing it.
Summary of the invention
In order to overcome the deficiencies in the prior art, the invention provides optical filter automatic sorting device and method, can be by optical filter to be sorted being detected and carrying out classification designator to obtain corresponding figure spectrum information in computer installation, and carry out automatic sorting according to the optical filter that this figure spectrum information is treated sorting according to classification designator, greatly improve production efficiency, and the error of having avoided artificial screening to bring; In addition, according to the figure spectrum information being stored in computer, can also be traced to easily flaw product, be conducive to the qualitative control of product.
According to one aspect of the present invention, optical filter automatic sorting device, comprises computer equipment, guide rail controller, testing agency, mechanism for sorting, moving guide rail and carrying apparatus;
Described computer equipment respectively with described guide rail controller, described testing agency is connected with described mechanism for sorting;
Described guide rail controller is also connected with described moving guide rail, when described guide rail controller receives the instruction that described computer equipment sends and after starting, controls described moving guide rail to move;
Described carrying apparatus is fixed on described moving guide rail, follows described moving guide rail and moves;
When after the detection instruction that described computer equipment sends, the optical filter on described carrying apparatus detects in described testing agency, and testing result is fed back to described computer equipment;
When described computer equipment sends according to described testing result after sorting instruction, described mechanism for sorting sorts the described optical filter on described carrying apparatus.
Further, described moving guide rail comprises input moving guide rail and output mobile guide rail.
Further, described guide rail controller comprises input moving guide rail controller and output mobile guide rail controller, and described input moving guide rail controller is connected with described input moving guide rail, and described output mobile guide rail controller is connected with described output mobile guide rail.
Further, described carrying apparatus comprises input carrier and the output carrier of arranging of arranging, and the described input carrier of arranging is fixed on described input moving guide rail, and the described output carrier of arranging is fixed on described output mobile guide rail.
Preferably, the space square hole that described input is arranged on carrier is contraposition rectanglar arrangement.
Further, described optical filter automatic sorting device also comprises test base plate, and described moving guide rail and described support are fixed on described test base plate.
Preferably, to be that XY is two-way can control guide rail automatically for described input moving guide rail and described output mobile guide rail.
Preferably, described testing agency comprises light source, optical fiber, collimater, spectrometer.
Preferably, described mechanism for sorting comprises stepper motor, vacuum controller, absorption swing arm.
According to another aspect of the present invention, optical filter automatic sorting method, comprising:
Optical filter to be sorted is placed on to input accordingly arranges on carrier;
Control inputs moving guide rail moves, and makes described optical filter to be sorted move to as required testing agency;
Detect optical filter parameter to be sorted, and testing result is fed back to host computer, form optical filter figure spectrum information;
According to described optical filter figure spectrum information, described optical filter to be sorted is sorted;
Control output mobile guide rail and move, make described optical filter to be placed on output according to classification designator and arrange on carrier.
Preferably, to arrange in described input that carrier and described output arranges on carrier be contraposition rectanglar arrangement to described optical filter to be sorted.
Preferably, control described input moving guide rail and described output mobile guide rail moves in directions X or Y-direction.Compared with prior art, the invention has the beneficial effects as follows:
1, simple to operate, realize automatic sorting, can effectively reject people is the error of bringing, and greatly enhances productivity.
2, according to obtain and each optical filter product and its position figure spectrum information one to one, can see intuitively the Mass Distribution state of this batch of product, and it is analyzed and is added up.
3, for the attribute classification of product, and the distribution of flaw has certain retrospective, easily finds in process of production abnormal of product, provides foundation for improving product quality.
Accompanying drawing explanation
By the description to the embodiment of the present invention referring to accompanying drawing, above-mentioned and other objects, features and advantages of the present invention will be more clear, in the accompanying drawings:
Fig. 1 is the system module connection diagram according to the optical filter automatic sorting device of one embodiment of the invention.
Fig. 2 is the concrete structure schematic diagram according to the first embodiment of the optical filter automatic sorting device in Fig. 1 of the present invention.
Fig. 3 is the structural representation according to the testing agency of one embodiment of the invention.
Fig. 4 is the structural representation according to the mechanism for sorting of one embodiment of the invention.
Fig. 5 is the schematic flow sheet that passes through to obtain the sorting of optical filter collection of illustrative plates information realization optical filter according to one embodiment of the invention.
Fig. 6 is the optical filter figure spectrum information obtaining according to one embodiment of the invention.
The specific embodiment
Below in conjunction with accompanying drawing, the preferred embodiments of the present invention are described in detail.Although the present invention is described in conjunction with following preferred embodiment, the present invention is not restricted to these embodiment.In below details of the present invention being described, detailed some specific detail sections of having described.Do not have for a person skilled in the art the description of these detail sections can understand the present invention completely yet.For fear of obscuring essence of the present invention, known method, process, flow process, element and circuit do not describe in detail.
In addition, it should be understood by one skilled in the art that the accompanying drawing providing at this is all for illustrative purposes, and accompanying drawing not necessarily in proportion draw.
Unless context explicitly calls for, otherwise the implication that " comprising ", " comprising " etc. in whole description and claims, similar word should be interpreted as comprising rather than exclusive or exhaustive implication; That is to say, be the implication of " including but not limited to ".
(unless otherwise indicated) in the following description, " known ", " fixing ", " given " and " being scheduled to " are under normal circumstances, refer to a value, quantity, parameter, constraints, condition, state, flow process, process, method, enforcement, or various combinations etc. are variable in theory, if but set in advance, in follow-up use, remain unchanged.
In description of the invention, it will be appreciated that, term " first ", " second " etc. are only for describing object, and can not be interpreted as indication or hint relative importance.In addition,, in description of the invention, except as otherwise noted, the implication of " multiple " is two or more.
Below in conjunction with the drawings and specific embodiments, the present invention will be further described.
With reference to figure 1, it is the system module connection diagram according to the optical filter automatic sorting device of one embodiment of the invention.
Optical filter automatic sorting device 10 comprises computer equipment 101, guide rail controller 102, testing agency 103, mechanism for sorting 104, moving guide rail 105 and carrying apparatus 106.
Wherein computer equipment 101 respectively with guide rail controller 102, testing agency 103 is connected with mechanism for sorting 104, the instruction that computer equipment 101 sends can be controlled respectively guide rail controller 102, testing agency 103 and mechanism for sorting 104.
Carrying apparatus 106 is fixed on moving guide rail 105, follows moving guide rail and moves in directions X or Y-direction.
In the time that computer equipment 101 sends sorting instruction control mechanism for sorting 104 according to testing result, mechanism for sorting 104 sorts the optical filter on carrying apparatus 106.
With reference to figure 2, it is the concrete structure schematic diagram according to the first embodiment of the optical filter automatic sorting device shown in Fig. 1 of the present invention.
As shown in Figure 1, optical filter automatic sorting device 10 comprises computer equipment 101, guide rail controller 102, testing agency 103, mechanism for sorting 104, moving guide rail 105 and carrying apparatus 106.
Particularly, in the present embodiment, referring to Fig. 2, computer equipment 101 comprises host computer 1011 and display screen 1012, guide rail controller 102 comprises input moving guide rail controller 1021 and output mobile guide rail controller 1022, moving guide rail comprises input moving guide rail 1051 and output mobile guide rail 1052, and carrying apparatus 106 comprises input carrier 1061 and the output carrier 1062 of arranging of arranging.
Wherein, display screen 1012 is connected with host computer 1011, host computer 1011 is connected with input moving guide rail controller 1021, output mobile guide rail controller 1022 and testing agency 103 respectively, input moving guide rail controller 1021 is connected with input moving guide rail 1051, on input moving guide rail 1051, be fixed with and input the carrier 1061 of arranging, testing agency 103 and mechanism for sorting 104 are fixed on support 108, output mobile guide rail controller 1022 is connected with output mobile guide rail 1052, is fixed with and exports the carrier 1062 of arranging on output mobile guide rail 1052.
Preferably, optical filter automatic sorting device 10 also comprises test base plate 107, and input moving guide rail 1051, output mobile guide rail 1052, support 108 can be separately fixed on test base plate 107.
Preferably, input moving guide rail 1051 and output mobile guide rail 1052 can be controlled guide rail automatically for XY is two-way.
Preferably, place for convenience optical filter and be beneficial to detection, inputting the carrier 1061 of arranging is contraposition rectanglar arrangement with exporting the space square hole of arranging on carrier 1062.
Preferably, shown in Fig. 3, be the structural representation of the testing agency according to one embodiment of the invention.
Preferably, shown in Fig. 4, be the structural representation of the mechanism for sorting according to one embodiment of the invention.
Mechanism for sorting 104 comprises vacuum controller 1041, stepper motor 1042, absorption swing arm 1043.
After detecting step completes, computer sends sorting instruction, output mobile guide rail controller 1022 is controlled output mobile guide rail 1052 and is moved, make to export the carrier 1062 of arranging and move to suitable position, the vacuum controller 1041 of mechanism for sorting 104 detects optical filter to be placed on to export according to the information classification of optical filter collection of illustrative plates by stepper motor 1042 control absorption swing arms 1043 and arranges on carrier 1062.
Below in conjunction with the schematic flow sheet shown in Fig. 5, the operation principle of optical filter automatic sorting device is described in detail.
With reference to Fig. 5, be the schematic flow sheet that passes through to obtain the sorting of optical filter collection of illustrative plates information realization optical filter according to one embodiment of the invention, it comprises the following steps:
Step 501: optical filter to be sorted is placed on to input accordingly and arranges on carrier;
Step 502: control inputs moving guide rail moves, makes optical filter to be sorted move to as required testing agency;
Particularly, step 502 comprises: host computer issuing command starts input moving guide rail controller, the instruction control inputs moving guide rail that input moving guide rail controller sends according to host computer moves in directions X or Y-direction, make to be fixed on input on the input moving guide rail carrier of arranging and follow input moving guide rail and move in directions X or Y-direction, thereby make optical filter to be sorted can move to as required testing agency;
Step 503: optical filter parameter to be sorted detects in testing agency, and testing result is fed back to host computer, forms optical filter figure spectrum information;
Particularly, step 503 comprises: host computer start detection software, testing agency arranges optical filter parameter to be sorted is detected automatically according to software, and by host computer, optical filter to be sorted is carried out after classification designator, on display screen, export and optical filter position figure spectrum information one to one to be sorted;
Wherein, optical filter parameter can comprise and characterize that open defect, flaw distribute and/or some parameters of coating quality, such as spectral characteristic etc.
Step 505: the optical filter that mechanism for sorting is treated sorting according to optical filter figure spectrum information sorts;
Step 506: control output mobile guide rail and move, make optical filter to be placed on output according to classification designator and arrange on carrier;
Particularly, step 506 comprises: host computer issuing command starts output mobile guide rail controller, the instruction control output mobile guide rail that output mobile guide rail controller sends according to host computer moves in directions X or Y-direction, make to be fixed on output on the output mobile guide rail carrier of arranging and follow output mobile guide rail and move in directions X or Y-direction, arrange on carrier thereby make optical filter to be placed on output according to classification designator.
Referring to Fig. 6, it is the optical filter figure spectrum information obtaining according to one embodiment of the invention.Wherein, each letter has represented the position at a slide place, a, b, c and d are classification designators, each classification designator can be set to comprise different information as required, for example, a can represent that the quality of such optical filter is Grade A, and b can represent that the quality of such optical filter is goods of inferior quality, c can represent that the quality of such optical filter is third grade product, and d can represent that the quality of such optical filter is fourth class product; Or a can represent that such optical filter is that A client is required, b can represent that such optical filter is that B client is required, and c can represent that such optical filter is that C client is required, and d can represent that such optical filter is that D client is required.Certainly, those skilled in the art can associate easily, and classification designator can also have other various forms, and also represent according to demand different implications, do not repeat them here.
Carry out with above-mentioned or similar fashion the optical filter figure spectrum information that classification designator obtains, can make mechanism for sorting according to different classification designators, optical filter be sorted easily, and by using host computer control output mobile guide rail to move, and then make optical filter can category be placed on output to arrange on carrier.
The above-mentioned specific embodiment is used for the present invention that explains, rather than limits the invention, and in the protection domain of spirit of the present invention and claim, any modification and change that the present invention is made, all fall into protection scope of the present invention.
Claims (12)
1. an optical filter automatic sorting device, is characterized in that, comprises computer equipment, guide rail controller, testing agency, mechanism for sorting, moving guide rail and carrying apparatus;
Described computer equipment respectively with described guide rail controller, described testing agency is connected with described mechanism for sorting;
Described guide rail controller is also connected with described moving guide rail, when described guide rail controller receives the instruction that described computer equipment sends and after starting, controls described moving guide rail to move;
Described carrying apparatus is fixed on described moving guide rail, follows described moving guide rail and moves;
Described testing agency is fixed on support, and when after the detection instruction that described computer equipment sends, the optical filter on described carrying apparatus detects in described testing agency, and testing result is fed back to described computer equipment;
Described mechanism for sorting is fixed on described support, and when described computer equipment sends according to described testing result after sorting instruction, described mechanism for sorting sorts the described optical filter on described carrying apparatus.
2. device according to claim 1, is characterized in that, described moving guide rail comprises input moving guide rail and output mobile guide rail.
3. device according to claim 2, it is characterized in that, described guide rail controller comprises input moving guide rail controller and output mobile guide rail controller, described input moving guide rail controller is connected with described input moving guide rail, and described output mobile guide rail controller is connected with described output mobile guide rail.
4. device according to claim 2, it is characterized in that, described carrying apparatus comprises input carrier and the output carrier of arranging of arranging, and the described input carrier of arranging is fixed on described input moving guide rail, and the described output carrier of arranging is fixed on described output mobile guide rail.
5. device according to claim 1, is characterized in that, the space square hole on described carrying apparatus is contraposition rectanglar arrangement.
6. device according to claim 1, is characterized in that, described optical filter automatic sorting device also comprises test base plate, and described moving guide rail and described support are fixed on described test base plate.
7. device according to claim 2, is characterized in that, to be that XY is two-way can control guide rail automatically for described input moving guide rail and described output mobile guide rail.
8. device according to claim 1, is characterized in that, described testing agency comprises light source, optical fiber, collimater, spectrometer.
9. a kind of optical filter automatic sorting device according to claim 1, is characterized in that, described mechanism for sorting comprises stepper motor, vacuum controller, absorption swing arm.
10. an optical filter automatic sorting method, is characterized in that, comprising:
Optical filter to be sorted is placed on to input accordingly arranges on carrier;
Control inputs moving guide rail moves, and makes described optical filter to be sorted move to as required testing agency;
Detect optical filter parameter to be sorted, and testing result is fed back to host computer, form optical filter figure spectrum information;
According to described optical filter figure spectrum information, described optical filter to be sorted is sorted;
Control output mobile guide rail and move, make described optical filter to be placed on output according to classification designator and arrange on carrier.
11. a kind of optical filter automatic sorting methods according to claim 10, is characterized in that, it is contraposition rectanglar arrangement that described optical filter to be sorted arranges in described input that carrier and described output arranges on carrier.
12. a kind of optical filter automatic sorting methods according to claim 10, is characterized in that, control described input moving guide rail and described output mobile guide rail moves in directions X or Y-direction.
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| CN201310749405.0A CN103785628B (en) | 2013-12-31 | 2013-12-31 | Optical filter automatic sorting device and method |
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| CN201310749405.0A CN103785628B (en) | 2013-12-31 | 2013-12-31 | Optical filter automatic sorting device and method |
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| CN103785628B CN103785628B (en) | 2016-04-20 |
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| CN104229198A (en) * | 2014-08-26 | 2014-12-24 | 无锡菲云特科技有限公司 | Automatic optical filter placing system |
| CN106053028A (en) * | 2016-07-27 | 2016-10-26 | 苏州奥科飞光电科技有限公司 | Optical test system |
| CN106153304A (en) * | 2015-03-27 | 2016-11-23 | 苏州文迪光电科技有限公司 | Automatic checkout equipment for optical communication optical filters |
| CN106767652A (en) * | 2016-12-06 | 2017-05-31 | 天津津航技术物理研究所 | A kind of optical filter angle of wedge detecting tool and detection method |
| CN108073482A (en) * | 2016-11-18 | 2018-05-25 | 天津合动科技有限公司 | A kind of device for promoting COMPUTER DETECTION efficiency |
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| CN103785628B (en) | 2016-04-20 |
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