CN103776608A - Synchronous in-phase shunt-excitation vibration device - Google Patents

Synchronous in-phase shunt-excitation vibration device Download PDF

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CN103776608A
CN103776608A CN201410011159.3A CN201410011159A CN103776608A CN 103776608 A CN103776608 A CN 103776608A CN 201410011159 A CN201410011159 A CN 201410011159A CN 103776608 A CN103776608 A CN 103776608A
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vibration
shaft sleeve
optical axis
synchronous
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CN103776608B (en
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丁宁
李军利
高贵福
王刚
朱江峰
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Beijing Research Institute of Mechanical and Electrical Technology
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Abstract

本发明提出一种同步同相并激振动装置,包括振动台系统、公共台面、辅助导向系统框架结构和静压轴承导向装置;静压轴承导向装置包括光轴、轴套、连接框架和公共台面安装结构,公共台面安装结构固定安装在光轴的两端,轴套套在光轴上,光轴和轴套之间为间隙配合,光轴和轴套之间的间隙内充满润滑油,连接框架固定安装在轴套一侧。本发明采用静压轴承导向装置,导向装置运动轴(光轴)和基座(轴套)之间为间隙配合,表面配合度极高,能实现较好的解耦、不会对振动台产生偏心力矩,保证了多个振动台同步同相振动。

The present invention proposes a synchronous and in-phase parallel excitation vibration device, including a vibrating table system, a common platform, an auxiliary guiding system frame structure and a hydrostatic bearing guide; the hydrostatic bearing guide includes an optical axis, a shaft sleeve, a connecting frame and a public platform installation Structure, the public platform installation structure is fixedly installed at both ends of the optical shaft, the shaft sleeve is placed on the optical shaft, the gap between the optical shaft and the shaft sleeve is fitted, the gap between the optical shaft and the shaft sleeve is filled with lubricating oil, and the connection frame is fixed Installed on the side of the bushing. The present invention adopts a hydrostatic bearing guide device, the movement axis (optical axis) of the guide device and the base (shaft sleeve) are clearance fit, the surface fit is extremely high, and better decoupling can be achieved without causing any damage to the vibrating table. The eccentric moment ensures that multiple vibrating tables vibrate synchronously and in phase.

Description

A kind of synchronous homophase induced vibration device
Technical field
The present invention relates to a kind of synchronous homophase induced vibration device, belong to vibration test technical field.
Background technology
Vibration test is the important component part of product dynamic environmental test and fail-test, is a kind of means of the true environment for use of analog equipment, is a kind of effective method in product design and evaluation.Electric vibration experiment is for vibrative equipment, and this vibration can be added to the equipment on other structures, parts or product.Generally comprise electric vibration table stage body, power amplifier, controller and utility appliance etc.Electric vibration table is mainly by constant magnetic field be arranged in the coil that magnetic field is connected with certain exchange current and interact, and produces certain exciting force.
Journey range is more and more far away gradually for aerospace flight vehicle, and speed is more and more faster, causes that aircraft volume is increasing, weight is more and more heavier, develops into gradually several tons, even tens tons by hundreds of kilogram.For this reason, adopt that many vibratory equipments are common promotes a testpieces, increased shaking table thrust, reached the requirement to large-scale experiment part excitation, realized the synchronous sharp problem also in the same way of multiple shaking tables.But adopt, many vibratory equipments are common promotes a testpieces, exist multiple shaking tables cannot be synchronously sharp problem also in the same way, the asynchronous meeting of multiple shaking tables produces eccentric moment to shaking table, and vibration test cannot be carried out.
Summary of the invention
The object of the invention is to overcome prior art deficiency, a kind of synchronous sharp vibrating device also in the same way of multiple shaking tables of realizing is provided.
Technical solution of the present invention: a kind of synchronous homophase induced vibration device, involving vibrations platform system, shaking table system involving vibrations platform and shaking table bearing, synchronous homophase induced vibration device also comprise public table top, auxiliary guidance system framed structure and hydrostatic bearing guide piece;
Described hydrostatic bearing guide piece comprises optical axis, axle sleeve, connecting frame and public table top mounting structure, public table top mounting structure is fixedly mounted on the two ends of optical axis, axle sleeve is enclosed within on optical axis, it between optical axis and axle sleeve, is clearance fit, in gap between optical axis and axle sleeve, be full of lubricating oil, connecting frame is fixedly mounted on axle sleeve one side;
Described public table top is made up of upper table surface and lower chamber, and lower chamber is frame-type cavity body structure, and lower chamber is fixedly connected with the moving-coil of shaking table;
The shaking table of described shaking table system is fixedly connected with auxiliary guidance system framed structure by shaking table bearing, optical axis is connected by the lower chamber lateral surface of public table top mounting structure and public table top, axle sleeve is connected by connecting frame and auxiliary guidance system framed structure, treats that the testpieces of vibration test is arranged on the center of the upper table surface of public table top; When shaking table system vibration, public table top drives optical axis to vibrate thereupon, by coordinating between optical axis and axle sleeve, realizes synchronous homophase excited vibration.
The machining precision of described optical axis is the machining precision of axle sleeve is
Figure BSA0000100140550000022
surface both roughness is higher than 0.8 μ m, and circularity is higher than 0.006mm, and cylindricity is higher than 0.006mm, and the right alignment between optical axis and axle sleeve is higher than 0.006mm.
Described shaking table system is made up of three shaking tables that are the distribution of " product " font.
Described auxiliary guidance system framed structure is triangular frame structure, comprise principal arm and three auxiliarys of three distributions triangular in shape, three principal arms are fixed together between two by auxiliary, on principal arm, two of symmetrical processing are used for installing the hydrostatic bearing mounting blocks of hydrostatic bearing guide piece, and two ends processing is used for installing the shaking table mounting blocks of shaking table bearing.
The present invention's beneficial effect compared with prior art:
(1) the present invention adopts hydrostatic bearing guide piece, between guide piece kinematic axis (optical axis) and pedestal (axle sleeve), it is clearance fit, surface engagement degree is high, can realize good decoupling zero, can not produce eccentric moment to shaking table, guarantee the synchronous in phase vibration of multiple shaking tables;
(2) in the gap between optical axis of the present invention and axle sleeve, fill wearproof lubricant and be lubricated, the in the situation that of high-torque, still can normally lubricate, guarantee adhesion between axle and pedestal, play a role lastingly;
(3) optical axis of hydrostatic bearing guide piece of the present invention and axle sleeve processing request, makes hydrostatic bearing guide piece can better guarantee the synchronous in phase vibration of multiple shaking tables, avoids because the asynchronous meeting of multiple shaking tables produces eccentric moment to shaking table;
(4) the present invention is current largest domestic vibration experiment, adopt 6 groups of hydrostatic bearing guide pieces can realize larger upsetting moment test, three 200kN electric vibrating systems are excited at the same time, realize maximum exciting force 540kN vibration experiment, can realize maximum load 16000kg System for Large-scale Specimen vibration test;
(5) the public table top of the present invention adopts cavity type design, effectively alleviates table top quality, improves resonant frequency;
(6) the present invention realizes many of rigid attachment synchronous sharp vibrational systems also in the same way, and three shaking table consistance are high, and within the scope of 2~1000Hz, maximal phase potential difference is 1.5 °;
(7) the present invention can be widely used in the fields such as Aero-Space, electronics, weapons, instrument and meter, transportation and energy, is especially carrying out the vibration tests such as overall satellite, satellite solar array array, large satellite electronic communication system, whole guided missile.
Accompanying drawing explanation
Fig. 1 is one-piece construction schematic diagram of the present invention;
Fig. 2 is hydrostatic bearing guide piece structural representation of the present invention;
Fig. 3 is the public mesa structure schematic diagram of the present invention;
Fig. 4 is the public table top stereographic map of the present invention;
Fig. 5 is the public table top of the present invention, auxiliary guidance system framed structure and hydrostatic bearing guide piece wiring layout;
Fig. 6 is the auxiliary guidance system framed structure schematic diagram of the present invention;
Fig. 7 is the auxiliary guidance system framed structure of the present invention and hydrostatic bearing guide piece wiring layout.
Embodiment
Below in conjunction with accompanying drawing and instantiation, the present invention is described in detail.
The present invention as shown in Figure 1, involving vibrations platform system 2, public table top 3, auxiliary guidance system framed structure 4 and hydrostatic bearing guide piece 5, shaking table system 2 comprises three shaking tables and shaking table bearing 6.Can be multi shaker more, be generally symmetric form.
The testpieces for the treatment of vibration test is the product of participating in the experiment of vibration experiment, passes through public table top be connected with shaking table with test fixture, and testpieces is arranged on the center of public table top 3.
Shaking table system 2 is critical pieces of whole pilot system, comprises that three are vertical direction shaking table, three shaking table bearings 6 and supporting power amplifier, the cooling system that " product " font distributes.Shaking table stage body is arranged on shaking table bearing 6, and moving-coil is connected with public table top 3.Shaking table bearing 6 versions are identical, are used for respectively supporting three vertical direction shaking tables, and auxiliary guidance system framed structure 4 is placed on shaking table bearing 6 tops.This example utilizes three 200kN shaking tables to encourage by " product " font arrangement mode simultaneously, realizes maximum exciting force 540kN vibration experiment, can realize maximum load 16000kg System for Large-scale Specimen vibration test.
Public table top 3 as shown in Figure 3,4, is made up of upper table surface 31 and lower chamber 32, and lower chamber 32 is frame-type cavity body structure, adopts cavity type design, effectively alleviates table top quality, improves resonant frequency.Lower chamber 32 is vertically connected with three vertical direction jigging platform moving coils, realizes the motion of three shaking tables combination thrusts, and upper table surface 31 is used for joint test fixture.
The public table top 3 of the present invention adopts magnesium alloy cast product, and blank weight reaches 2.6 tons, and greatest diametrical dimension reaches 2660mm, is current largest domestic.Quality is large, complex structure, and the requirement of existing frequency is ponderable requirement again.The present invention is complex structure system, the public mesa designs of plane formula is very important, material, quality, structure is all the principal element of the public table top frequency of operation of impact, under size and the certain condition of weight, guarantee that public table top weight is light, therefore choose what material very important, design essence is the physical dimension optimized design that physical construction has boundary constraint, and structure is carried out to rational optimal design, by public mesa dimensions, jigging platform moving coil single order mode frequency setting is boundary constraint, public table top quality minimum is set as to optimization aim, utilize Ansys software to analyze and solve, final complete design.
Auxiliary guidance system framed structure 4 as shown in Figure 6, is positioned on three vertical direction shaking table bearings 6, is connected with public table top 3 by hydrostatic bearing guide piece 5.Auxiliary guidance system framed structure 4 is triangular frame structure, comprise principal arm 41 and three auxiliarys 42 of three distributions triangular in shape, three principal arms 41 are fixed together between two by auxiliary 42, on principal arm 41, two of symmetrical processing are used for installing the hydrostatic bearing mounting blocks 44 of hydrostatic bearing guide piece 5, and two ends processing is used for installing the shaking table mounting blocks 45 of shaking table bearing 6.
Auxiliary guidance system framed structure 4 is supporting constructions of whole vibration testing device, has taken into full account installation, manufacture and performance when design.Auxiliary guidance system framed structure 4 is wanted to dismantle, and convenient transportation adopts open loop structure design with shaking table bearing 6, convenient fixing shaking table stage body, without any shelter, after shaking table stage body relative position is fixing, public table top 3, take shaking table bearing 6 as shoring of foundation, is conveniently adjusted.
Hydrostatic bearing guide piece 5 is 6 groups, and version is identical, connects into after an entirety respectively with auxiliary guidance system framed structure 4, connects public table top 5, guarantees the antidumping moment of pilot system.6 hydrostatic bearing guide pieces, are guaranteeing under the resistance to capsizing prerequisite of system, can implementation structure proper motions, do not interfere.
Hydrostatic bearing guide piece 5 is as shown in Fig. 2,5,7, be used for comprising optical axis 51, axle sleeve 52, connecting frame 53 and public table top mounting structure 54, public table top mounting structure 54 is fixedly mounted on the two ends of optical axis 51, axle sleeve 52 is enclosed within on optical axis 51, between optical axis 51 and axle sleeve 52, it is clearance fit, in gap between optical axis 51 and axle sleeve 52, be full of lubricating oil, connecting frame 53 is fixedly mounted on axle sleeve 52 1 sides.Hydrostatic bearing guide piece 5 is connected by connecting frame 53 and auxiliary guidance system framed structure 4, and hydrostatic bearing guide piece 5 is connected by public table top mounting structure 54 and lower chamber 32 lateral surfaces of public table top 3.
The machining precision of optical axis 51 is
Figure BSA0000100140550000061
the machining precision of axle sleeve 52 is
Figure BSA0000100140550000062
surface both roughness is higher than 0.8 μ m, and circularity is higher than 0.006mm, and cylindricity is higher than 0.006mm, and the right alignment between optical axis 51 and axle sleeve 52 is higher than 0.006mm.Optical axis 51 is fixed on public table top 3, and axle sleeve 52 is fixed in the support of framed structure, plays the effect of contraction that prevents other direction motion.
Many are synchronously vibrated and are generally large-sized structural parts in the same way, build is huge, the general eccentric phenomena that has center of gravity, cause producing compared with large eccentricity moment in vibration, the effect of many hydrostatic bearings guide piece guiding is exactly the ability that auxiliary shaking table improves antidumping moment, friction on shaking table direction of vibration is 0 simultaneously, avoids the excessive consumption shaking table of friction force thrust.Between single hydrostatic bearing guide piece optical axis and axle sleeve, be clearance fit, inside fill 20MPa68# high pressure anti-wear lubricating oil, improve the lubricant effect under high-torque.
Due to large-scale experiment part inner structure complexity, building block is numerous, is difficult to accomplish that center of gravity and the centre of form overlap, inevitably bring eccentric moment, special design of the present invention public table top adopt 6 groups of hydrostatic bearing guide pieces, between the two fitness require very high, guarantee high oil pressure 20MPa; Increase the antidumping moment of vibration experiment, guarantee vibration experiment verticality.
The vibrating controller of vibration control system for vibration test is controlled, has MIMO function and phase control function, to realize the synchro control at each reference mark.Vibration control system is used for test condition in accordance with regulations, and vibration test is controlled, and reaches expection vibratory response.Vibration control system adopts SD company vibration controller.
Vibration experiment quality is large, vibration force when vibration, ground being produced is large, ground supports system is easily out of shape, directly affect shaking table installation accuracy, the precision of also final decision system, therefore very high to ground support technical requirement, when design, adopt ground steel plate as ground supports, guarantee that shaking table can accurately be connected with public table top, auxiliary guidance system framed structure and hydrostatic bearing guide piece, to guarantee three shaking table stage bodies of vibration testing device and moving-coil high consistency error precision.
The present invention is for the synchronously also excited vibration in the same way of three shaking tables, be designed to three shaking tables " product " font, coordinate auxiliary guidance system, auxiliary guidance system framed structure and public table top are realized synchronously also excited vibration in the same way, be generalized to four, five also passable, but auxiliary guidance system framed structure, public table top and hydrostatic bearing guide piece position need to be designed according to equipment antidumping moment, version is generally symmetric form, and the quantity of installation and the physical dimension of guide piece are substantially similar.
The unspecified part of the present invention is known to the skilled person technology.

Claims (4)

1.一种同步同相并激振动装置,包括振动台系统(2),振动台系统(2)包括振动台和振动台支座(6),其特征在于:同步同相并激振动装置还包括公共台面(3)、辅助导向系统框架结构(4)和静压轴承导向装置(5);1. A synchronous in-phase parallel excitation vibration device comprises a vibration table system (2), and the vibration table system (2) comprises a vibration table and a vibration table support (6), it is characterized in that: the synchronous in-phase parallel excitation vibration device also includes a public Table top (3), auxiliary guide system frame structure (4) and hydrostatic bearing guide device (5); 所述的静压轴承导向装置(5)包括光轴(51)、轴套(52)、连接框架(53)和公共台面安装结构(54),公共台面安装结构(54)固定安装在光轴(51)的两端,轴套(52)套在光轴(51)上,光轴(51)和轴套(52)之间为间隙配合,光轴(51)和轴套(52)之间的间隙内充满润滑油,连接框架(53)固定安装在轴套(52)一侧;The hydrostatic bearing guiding device (5) includes an optical axis (51), a shaft sleeve (52), a connecting frame (53) and a public table mounting structure (54), and the public table mounting structure (54) is fixedly installed on the optical axis At both ends of (51), the shaft sleeve (52) is sleeved on the optical shaft (51), and there is a clearance fit between the optical shaft (51) and the shaft sleeve (52). The gap between is filled with lubricating oil, and the connecting frame (53) is fixedly installed on one side of the shaft sleeve (52); 所述的公共台面(3)由上台面(31)和下腔体(32)组成,下腔体(32)为框架式腔体结构,下腔体(32)与振动台的动圈固定连接;The public table (3) is composed of an upper table (31) and a lower cavity (32), the lower cavity (32) is a frame cavity structure, and the lower cavity (32) is fixedly connected with the moving coil of the vibrating table ; 所述的振动台系统(2)的振动台通过振动台支座(6)与辅助导向系统框架结构(4)固定连接,光轴(51)通过公共台面安装结构(54)与公共台面(3)的下腔体(32)外侧面固连,轴套(52)通过连接框架(53)与辅助导向系统框架结构(4)固连,待振动试验的试验件安装在公共台面(3)的上台面(31)的中心位置;振动台系统(2)振动时,公共台面(3)带动光轴(51)随之振动,通过光轴(51)和轴套(52)之间配合,实现同步同相并激振动。The vibrating table of the vibrating table system (2) is fixedly connected to the auxiliary guide system frame structure (4) through the vibrating table support (6), and the optical axis (51) is connected to the public table (3) through the public table mounting structure (54). ), the outer surface of the lower chamber (32) is fixedly connected, and the shaft sleeve (52) is fixedly connected with the auxiliary guide system frame structure (4) through the connecting frame (53), and the test piece to be subjected to the vibration test is installed on the The center position of the upper table (31); when the vibrating table system (2) vibrates, the common table (3) drives the optical axis (51) to vibrate accordingly, and through the cooperation between the optical axis (51) and the shaft sleeve (52), the Synchronous in-phase and excited vibration. 2.根据权利要求1所述的一种同步同相并激振动装置,其特征在于:所述的光轴(51)的加工精度为轴套(52)的加工精度为
Figure FSA0000100140540000012
两者表面粗糙度高于0.8μm,圆度高于0.006mm,圆柱度高于0.006mm,光轴和轴套之间的同轴度高于0.006mm。
2. a kind of synchronous in-phase parallel excitation device according to claim 1, is characterized in that: the processing accuracy of described optical axis (51) is The machining accuracy of the shaft sleeve (52) is
Figure FSA0000100140540000012
The surface roughness of the two is higher than 0.8μm, the roundness is higher than 0.006mm, the cylindricity is higher than 0.006mm, and the coaxiality between the optical axis and the shaft sleeve is higher than 0.006mm.
3.根据权利要求1所述的一种同步同相并激振动装置,其特征在于:所述的振动台系统(2)由三台呈“品”字型分布的振动台组成。3. A synchronous in-phase parallel excitation vibration device according to claim 1, characterized in that: the vibration table system (2) is composed of three vibration tables distributed in the shape of "pin". 4.根据权利要求1所述的一种同步同相并激振动装置,其特征在于:所述的辅助导向系统框架结构(4)为三角形框架结构,包括三个呈三角形分布的主臂(41)和三个副臂(42),三个主臂(41)由副臂(42)两两固定在一起,主臂(41)上对称加工两个用来安装静压轴承导向装置(5)的静压轴承安装块(44),两端加工用来安装振动台支座(6)的振动台安装块(45)。4. A synchronous in-phase parallel excitation vibration device according to claim 1, characterized in that: the frame structure (4) of the auxiliary guiding system is a triangular frame structure, including three main arms (41) distributed in a triangular shape And three sub-arms (42), three main arms (41) are fixed together by sub-arms (42) two by two, on the main arm (41) symmetrical processing two are used for installing hydrostatic bearing guide device (5) Static pressure bearing mounting block (44), two ends process the vibration table mounting block (45) that is used to install the vibration table support (6).
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CN107560816A (en) * 2017-09-25 2018-01-09 怀化学院 New-energy automobile combination property controls test device
CN108254145A (en) * 2017-12-29 2018-07-06 苏州东菱智能减振降噪技术有限公司 A kind of control method for realizing multi shaker synchronous vibration

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Publication number Priority date Publication date Assignee Title
CN107560816A (en) * 2017-09-25 2018-01-09 怀化学院 New-energy automobile combination property controls test device
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CN108254145A (en) * 2017-12-29 2018-07-06 苏州东菱智能减振降噪技术有限公司 A kind of control method for realizing multi shaker synchronous vibration
CN108254145B (en) * 2017-12-29 2020-06-26 苏州东菱智能减振降噪技术有限公司 Control method for realizing synchronous vibration of multiple vibration tables

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