CN103775965B - Cold junction directly dispels the heat glass heat pipe LED lamp - Google Patents

Cold junction directly dispels the heat glass heat pipe LED lamp Download PDF

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Publication number
CN103775965B
CN103775965B CN201410042614.6A CN201410042614A CN103775965B CN 103775965 B CN103775965 B CN 103775965B CN 201410042614 A CN201410042614 A CN 201410042614A CN 103775965 B CN103775965 B CN 103775965B
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heat pipe
led
glass heat
glass
connection
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CN103775965A (en
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邱旭堂
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Hormann Guangzhou Industrial Co Ltd
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Abstract

Cold junction directly dispels the heat glass heat pipe LED lamp, comprise glass heat pipe, LED, driving power, with extraneous electrical connection interface and control system, it is characterized in that seamless the melting of glass heat pipe shell each several part is sealed envelope and connects as one; The hot end surface of glass heat pipe matches with the surface of LED and LED conducts heat with glass heat pipe hot junction and is connected.Cold junction of the present invention its glass heat pipe hot junction of glass heat pipe LED lamp insulation of directly dispelling the heat directly can be conducted heat with LED and is connected, when directly dispelling the heat with glass heat pipe cold junction, its heat transfer path from LED to environment is the shortest only comprises heat transfer glue between LED and glass heat pipe or elastic conducting hotting mask and glass heat pipe.Requirement to radiator heat-dissipation area is met by making the pleated area of dissipation that can increase considerably at glass heat pipe cold junction.It is good that glass properties stablizes the strong air-tightness of weatherability.Manufacturing heat pipe with high-transparent glass can bring brand-new visual experience to comprise the light efficiency obtained as crystal pendant lamp.

Description

Cold end direct heat radiation glass heat pipe LED lamp
Technical Field
The invention relates to a glass heat pipe LED lamp with a cold end capable of directly radiating heat. The LED is an english abbreviation of laser light emitting diode, and can be regarded as a recognized technical term in the technical field.
Background
The LED lamp adopting the gravity heat pipe has a general structure that a plurality of LEDs are connected to a hot end below the heat pipe in a heat transfer mode. The main role of the heat pipe in this case is to achieve heat flux density conversion and heat dissipation. The associated heat flux density transitions from approximately 0.5 watts per square centimeter to approximately 0.06 watts per square centimeter.
Considering the existing LED lamp, for one of the LEDs with a length and width of 5 × 7 mm, a total power of 0.6 w, an efficiency of 21%, and energy except for light emission all conducted to the environment through the surface, the total surface area of the LED is 1 cm 2 (0.5 × 0.7 × 2+0.1.25 (7 +5+7+ 5)), and the heat flux density of the heat dissipation load is 0.6 (1-0.21)/1 =0.474 w/cm 2. Without the use of a heat sink, the surface temperature of the LED may exceed 100 ℃.
In addition, for an LED with a heat sink having a heat dissipation load of 10W, the heat dissipation power density was 0.05W/cm 2 in terms of a heat dissipation area 200 parallel square cm on the surface of the heat sink. As a control reference: the peak intensity of the sunlight exposure is about 1 kilowatt per square meter and 0.1 watt per centimeter 2. A25 watt incandescent bulb having a surface area of 170 cm 2 causes a significant temperature rise at the surface of the glass envelope due to the infrared blocking and absorbing effect of the glass envelope. Here, taking 10 watts of heat dissipation power through the glass bulb, the density of the heat dissipation power conducted through the glass bulb is 10/170 ≈ 0.0588 watts/cm 2.
The calculation formula of the object heat dissipation power and the heat dissipation surface temperature rise is as follows:
Q=K*ΔT*S…………
in the formula 1, Q is heat dissipation power, and the dimension is tile; k is the heat transfer coefficient from the surface of the cold end of the glass heat pipe to air, and the dimension is tile/(° c square meter); delta T is the temperature rise of heated air, and the dimension is K or; and S is the area of the cold end of the glass heat pipe in contact with air, and the dimension is square meter.
Substituting Q =10, K =23 watts per square meter (C), and S =0.02 square meter; the temperature rise delta T of the heat dissipation model is obtained to be approximately equal to 21.74 ℃. When S =0.017 square meters, the temperature rise delta T is approximately equal to 25.58 ℃. All heat dissipation loads here enter the environment by heat exchange with the air at an almost average temperature. In practice, the value of the heat transfer coefficient K is also related to the surface conditions, including the cleaning state and the emissivity.
For LED fixtures, the heat dissipation path from the LED to the air is much more complex than for incandescent lamps. The temperature rise value of the surface of the LED lamp radiator relative to the ambient temperature of 30 ℃ is 21.74 ℃, the temperature drop of the heat conducting material between the LED and the hot end of the heat pipe is 2 ℃, the temperature drop of the pipe wall of the hot end of the heat pipe is 2 ℃, the temperature drop of two-phase flow heat exchange from the hot end of the heat pipe to the cold end is negligible, and the temperature drop of the pipe wall of the cold end of the heat pipe is 1 ℃, so that the surface temperature of the LED can reach 30+21.74+1+2+2=56.74 ℃. In view of the fact that the surface temperature of an LED varies with ambient temperature and its own heat flux density. When the highest value of the set environment temperature is 30 ℃, the heat transfer coefficient is set to be 23 and the highest temperature of the LED is 64 ℃, the area of the cold end of the glass heat pipe required by each watt of heat dissipation power is at least 15 square centimeters; the corresponding heat flux density was 0.0667 watts/cm 2. Under the working condition, the light attenuation of the LED10 for ten thousand hours is expected to be lower than 20 percent; and the light attenuation of the few poor LED lamps in the prior art can reach more than 50% only in summer.
Chinese patent 2008200495178 discloses a high-power heat pipe LED lighting device, which includes an LED, a base, a heat pipe, and a heat dissipation device, wherein one side of the base is provided with one or more LEDs, one end, i.e., a hot end, of the heat pipe is connected to the base, and the other end, i.e., a cold end, of the heat pipe is connected to the heat dissipation device. The heat pipe and the base are directly welded or filled with heat-conducting silicone grease without other intermediate heat transfer media, so that the heat resistance is relatively low and the heat transfer efficiency is high. The heat dissipation structure has the characteristics of simple structure, good heat dissipation effect and reliable work. But the base is adopted to be connected with the LED in a heat transfer way, and an electric insulation layer is required to be arranged to realize electric isolation; the cold end of the metal heat pipe is provided with the heat dissipation fin plate as a heat exchange interface with air, and because the temperature between the cold end of the heat pipe and the heat dissipation fin plate is also reduced and the surface temperature of the heat dissipation fin plate is uneven, a heat dissipation link and heat exchange thermal resistance with air are increased; heat sinks are costly and not easily cleaned; an insulating layer with higher pressure resistance is needed between the hot end of the metal heat pipe and the LED, and the insulating layer has thermal resistance. The surface of the LED has much larger temperature drop because of the large heat flow density and the same thermal resistance. Since LEDs are sensitive to temperature, LEDs will decay faster at temperatures above 65 ℃. Therefore, the reduction of the heat transfer link and the reduction of the thermal resistance of the heat transfer link have important significance.
Disclosure of Invention
The invention aims to provide a glass heat pipe LED lamp with a cold end capable of directly radiating heat.
The technical scheme for realizing the purpose of the invention is as follows: a glass heat pipe LED lamp is manufactured and comprises a glass heat pipe, an LED, a driving power supply, an electrical connection interface with the outside and a control system. And a heat transfer substrate is contained or not contained between the glass heat pipe and the LED. The glass heat pipe comprises a glass pipe shell, an exhaust pipe, a working medium and a liquid absorption core net. The glass tube shells comprise a high-transparency glass tube shell and a colored glass tube shell. The cold end of the glass heat pipe is provided with or without folds. The cold end of the glass heat pipe adopts or does not adopt a radiating fin. The electrical connection interface with the outside comprises a two-core wire or a bulb screw connector. When the color or the color temperature of the LEDs is constant, the LEDs forming the color or the color temperature comprise three-primary-color LEDs and can be electrically connected with the outside only by one group of two leads; when the color or the color temperature of the LEDs is adjustable, the LEDs forming the color or the color temperature comprise three-primary-color LEDs and are respectively electrically connected with the outside by adopting a group of two leads. All parts of the glass heat pipe shell are seamlessly fused, sealed and connected into a whole; the surface of the hot end of the heat pipe is matched with the non-luminous surface of the LED, and the non-luminous surface of the LED is directly connected with the hot end of the heat pipe in a heat transfer way; the cold end of the heat pipe is not provided with a fin plate.
The outer side of the hot end of the glass heat pipe is provided with an LED circuit board. The inner side surface of the LED circuit board is matched with the outer surface of the hot end of the glass heat pipe. The LED circuit board comprises an insulating substrate, and a conducting circuit, an LED connecting interface, a circuit board reinforcing layer and meshes which are manufactured on the insulating substrate. The LED connection interface comprises a solder interface. The LED connecting interface is used for connecting an LED; and a heat insulation design is adopted between the LED connecting interface and the glass heat pipe. The reinforcing layer comprises a porous steel plate or an elastic mesh plate embedded in the insulating substrate. The rigidity and the stability of the LED circuit board can be obviously enhanced by adopting the reinforcing layer. The proper mesh can reduce the wrapping of the glass heat pipe, which is beneficial to heat dissipation. The LED circuit board and the driving power supply are connected through a plurality of cables, and the connection of the LED circuit board and the driving power supply comprises mechanical connection, electrical connection and binding connection of the glass heat pipe. The connection of the LED circuit board and the driving power supply comprises the realization of a cable connection interface around the LED circuit board or the driving power supply; the cable connection interface includes a cable-winding stub. Usually, the cable is fixed on the glass heat pipe by bonding material, and sometimes the cable can also adopt a narrow metal foil to reduce the protrusion of the surface of the glass heat pipe.
The driving power supply adopts a structure that a driving power supply main body is connected with a driving power supply base. The drive power supply main body is provided with a contact piece, and the drive power supply base is provided with a cable clamping groove. After the driving power supply main body is connected with the driving power supply base in a matched mode, the contact piece is electrically connected with the cable clamping groove. And a quick-connect cable with a cable clamping end and an elastic member connected in series/parallel is adopted. The series connection means that the elastic part is connected with a cable in series and the elastic part flows the same current as the cable; the connection means that both ends of the elastic member are connected to a cable having a sufficient length and the connection member may pass no current or less current. The quick-connection cable has high enough tensile strength; the resilient member comprises a length of spring. And the cable clamping end is connected with the cable clamping groove in a clamping manner. The connection between the LED circuit board and the quick-connection cable comprises welding connection or quick-assembly connection. The quick-assembly connection comprises the clamping connection.
The LED circuit board can also comprise a plurality of LED holes, and the edge of each LED hole comprises more than two connecting interfaces with the LEDs; the LED is arranged in the LED hole and is in heat transfer connection with the hot end of the glass heat pipe through heat conducting materials including an elastic heat conducting film and a transparent heat conducting bonding material.
The LED connecting interface on the LED circuit board can also be a stainless steel sheet arranged on the circuit board; both ends of the LED respectively comprise a stainless steel sheet stitch welding flat sheet with a corrugated transition section; the two stainless steel sheets, namely the stainless steel sheet on the circuit board and the stitch welding flat sheet are mutually overlapped and contain welding connection parts of laser stitch welding.
The LED circuit board may also be made to include a flexible circuit board.
The surface of the LED in heat transfer connection with the hot end of the glass heat pipe is provided with an elastic heat-conducting film with the shape matched with the surface of the hot end of the glass heat pipe; the glass heat pipe comprises a connecting interface connected with the LED circuit board and the driving power supply or the driving power supply base, and the connecting interface comprises a threaded connecting interface connected with the LED circuit board and the driving power supply or the driving power supply base; the connecting interface also comprises more than one positioning step which protrudes outwards, and the surfaces of the LED circuit board and the driving power supply or the driving power supply base respectively comprise connecting interfaces which are matched with the surfaces of the positioning steps; or,
adopting a plurality of attached radiating fins or attached radiating fin groups which are in heat transfer connection with the cold ends of the glass heat pipes; the surface of the LED in heat transfer connection with the hot end of the glass heat pipe and the surface of the contact part of the attached radiating fin or the attached radiating fin group and the glass heat pipe contain heat-conducting glue or an elastic heat-conducting film with the shape matched with the surface of the hot end of the glass heat pipe; the glass heat pipe comprises a connecting interface connected with the LED circuit board and the driving power supply or the driving power supply base, and the connecting interface comprises a threaded connecting interface connected with the LED circuit board and the driving power supply or the driving power supply base; the connecting interface also comprises more than one positioning step which protrudes outwards, and the surfaces of the LED circuit board and the driving power supply or the driving power supply base respectively comprise connecting interfaces which are matched with the surfaces of the positioning steps.
The LED circuit board can also comprise a quick-connection cable which is provided with a sleeve buckle at one end and is not connected with the elastic piece in series; the driving power supply base comprises a telescopic spring hook; the quick-connection cable is sleeved with the spring hook to realize electrical and mechanical connection between the quick-connection cable and the spring hook; or the LED circuit board comprises a quick-connection cable with a sleeve buckle at one end and not connected with the elastic piece in series; the driving power supply base comprises a flexible springboard hook; the quick connection cable is sleeved with the elastic plate hook to realize electrical and mechanical connection between the quick connection cable and the elastic plate hook.
The two ends of the LED can also respectively contain a clamp spring piece of the glass heat pipe shell, the clamp spring piece comprises two spring pieces, and the free end of each spring piece respectively contains more than one contact pin. The clamp spring piece is connected with the hot end of the glass heat pipe in a heat transfer way; the contact pin can be inserted into a contact pin base to realize the electrical connection between the contact pin and the contact pin base.
The cold end direct heat dissipation glass heat pipe LED lamp can also comprise a light homogenizing sheet; the hot end or the boundary of the hot end of the glass heat pipe and the inner side of the light homogenizing sheet are respectively provided with a light homogenizing sheet magnetic suction connecting interface; the material of connecting interface is inhaled to magnetism includes: paramagnetic material + permanent magnetic material or permanent magnetic material + permanent magnetic material; the two uniform light sheet magnetic suction connection interfaces are connected in a magnetic suction manner.
More than one glass heat pipe can be adopted, and the glass heat pipe comprises a glass heat pipe with more than one cold end, a U-shaped tubular glass heat pipe with two cold ends, and a multi-cold-end glass heat pipe with a main cold end, two U-shaped tubular main cold ends and branch cold ends which are connected with the main cold ends in a bypass mode; each cold end comprises a cold end which is straight upwards, spirally bent upwards and snakelike bent upwards; all LEDs are uniformly distributed at the hot end of each glass heat pipe according to the heat dissipation load.
The cold end of the glass heat pipe does not contain a special radiating fin; or the cold end of the glass heat pipe has a surface with large specific surface area and comprises folds.
The invention has the beneficial effects that: the heat end of the glass heat pipe LED lamp with the cold end directly radiating can be directly connected with the LED in a heat transfer mode, and the shortest heat transfer path from the LED to the environment only comprises heat transfer glue between the LED and the glass heat pipe or an elastic heat conducting film and the glass heat pipe under the condition that the cold end of the glass heat pipe directly radiates. The practical effect is as follows: on the premise that the manufacturing cost of the heat pipe radiator, even the radiator, is averagely reduced by 50 to 70 percent, the service life of 20 percent of light attenuation is prolonged to more than 7 years from the average 2 to 3 years of the existing heat pipe radiator or cast aluminum radiator product. The casting of nonferrous metals related to the cast aluminum radiator is a major pollution source; the processing of the glass heat pipe can only involve a gas fire head, and the environmental load is negligible. And because the service life of the glass heat pipe LED lamp is 3 times longer, carbon emission in the production process of the glass heat pipe radiator is less, and the environmental benefit is obvious. The cold end of the glass heat pipe with the large specific surface area comprises folds made at the cold end of the glass heat pipe, so that the heat dissipation area can be greatly increased, the temperature of the LED is further reduced, and the manufacturing cost is minimally increased. The glass has stable performance, strong weather resistance and good air tightness, and the service life is doubled compared with that of a metal heat pipe. The heat pipe made of the high-transparency glass can bring or maintain some brand-new visual experiences including the light effect of crystal ceiling lamps. The heat pipe made of the high-transparency glass can attach the light emitting surface of the LED to the hot end of the heat pipe, enables light to penetrate through the wall of the heat pipe for illumination and is suitable for the condition of a spot lamp, can also exert the advantages of the LED which can emit light from two sides in research and development to realize 360-degree full-circumference-angle illumination and improve the light efficiency by times, can also enable the diffused light part of the light emitted by the LED which is reflected and transmitted for a plurality of times to be upwards and outwards illuminated through the wall of the glass heat pipe so as to overcome the limitation that the LED lamp cannot illuminate by 360 degrees, can also utilize the wall of the glass heat pipe to play a role of light homogenizing, and can obtain the experience of manufacturing an organic LED or a transparent organic LED on the cold end surface of.
Compared with the heat pipe LED lamp adopting the radiating fins, the glass heat pipe LED lamp with the direct radiating of the cold end of the invention only depends on the radiation of the cold end of the glass heat pipe without adopting the radiating fins, and has the advantage of easy surface cleaning. The titanium dioxide photocatalyst coating is coated on the tube wall of the glass heat tube, so that organic dirt contacting with the titanium dioxide coating can be continuously decomposed by utilizing the light of a lamp, and the effect of automatic cleaning is achieved; especially, the heat pipe is made of high-transparency glass, so that more light can reach the whole surface of the lamp through reflection and transmission to be automatically cleaned.
The glass heat pipe is light, corrosion resistant and good in compatibility with the working medium, the pipe wall is deflated for more than 90 percent and is water vapor which has the same or no harm with the characteristics of the working medium, and the glass heat pipe can be blown into a final shape including folds on the surface of a cold end at one time.
The glass heat pipe LED lamp adopts a quick-connection cable to form a detachable structure, so that different shapes including the glass heat pipe imitating the shapes of animals and plants can be conveniently replaced, and the entertainment interest is increased. The inside of the high-transparency glass heat pipe can obtain a brand-new experience by utilizing the flow of steam or setting a certain new content.
The LED circuit board provides an integrated platform for heat transfer connection between the LED and the glass heat pipe and electrical connection between the LED and the outside.
The LED holes are formed in the LED circuit board, so that the LEDs can be directly connected with the glass heat pipe in a heat transfer mode, and the minimization of heat transfer resistance is facilitated. The LED is firmly welded by laser welding, can be realized at normal temperature, and has small thermal shock to the tube wall of the glass heat tube in the welding process.
Drawings
The invention is further illustrated with reference to the following figures and examples.
FIG. 1 is a schematic diagram of a glass heat pipe LED lamp structure using a single glass heat pipe.
Fig. 2 is a schematic structural diagram of an LED circuit board of a glass heat pipe LED lamp, which is a front description of the LED circuit board of fig. 1.
Fig. 3 is a schematic structural diagram of a glass heat pipe with a truncated cone-shaped cold end, which is a special description of the glass heat pipe in fig. 1.
FIG. 4 is a schematic front view of a glass heat pipe LED lamp using laser stitch welding LED stitch welding plain film.
FIG. 5 is a schematic view of an upward view structure of a glass heat pipe LED lamp using a laser stitch welding LED stitch welding flat sheet.
FIG. 6 is a schematic structural diagram of a glass heat pipe LED lamp with a glass heat pipe having an interface for connecting with a driving power supply base and an LED circuit board.
FIG. 7 is a detailed depiction of the glass heat pipe of FIG. 6.
Fig. 8 is a schematic view of a quick connect cable connected to a snap hook.
Fig. 9 is a schematic view of a quick connect cable connected to a springboard hook.
Fig. 10 is a schematic front view of the snap spring member of an LED in snap-fit heat transfer connection with a glass heat pipe and in electrical connection with a bayonet mount.
FIG. 11 is a schematic side view of a snap-fit heat transfer connection of an LED snap-fit spring to a glass heat pipe and electrical connection to a bayonet mount.
FIG. 12 is a schematic structural diagram of a multi-cold end heat pipe LED lamp.
FIG. 13 is an expanded view of a glass heat pipe of a U-shaped tapered tubular glass heat pipe LED lamp with two serpentine bends towards the upper cold end.
FIG. 14 is a schematic top view of a U-shaped tube-shaped glass heat tube LED lamp with two serpentine bends for upward cooling ends.
FIG. 15 is an expanded view of a glass heat pipe of a U-shaped tapered tubular glass heat pipe LED lamp with two equal-angle inclined upward cold ends.
FIG. 16 is a schematic top view of a U-shaped tapered tubular glass heat pipe LED lamp with two equal-angle inclined upward cold ends.
Fig. 17 and 18 are schematic top view and schematic front view of a jacketed glass heat pipe LED lamp, respectively.
FIG. 19 is a schematic diagram of a glass heat pipe LED spot lamp.
Fig. 20 is a schematic structural diagram of an LED wall lamp.
FIG. 21 is a schematic structural diagram of an LED crystal-imitated ceiling lamp array.
FIG. 22 is a schematic view of a composite structure of an LED ceiling lamp, with a top view; the lower part is a front view.
FIG. 23 is a schematic side view of a heat pipe LED traffic signal.
FIG. 24 is a schematic rear view of a heat pipe LED traffic signal.
FIG. 25 is a schematic view of a glass heat pipe LED lamp jacketed by a rotating body with an upper half paraboloid.
Fig. 26 is a schematic structural diagram of an inverted parabolic rotator glass heat pipe LED lamp.
Fig. 27 is a schematic front view of a plate-shaped glass heat pipe LED lamp.
FIG. 28 is a schematic structural diagram of a glass heat pipe LED lamp with an LED immersed in working medium of the glass heat pipe 1.
Fig. 29 is a partial structural schematic diagram of a glass heat pipe LED lamp with an LED arranged in a blind pipe extending into a glass heat pipe 1.
FIG. 30 is a bus block diagram of a control system for a glass heat pipe LED lamp.
In the figure 1, a glass heat pipe; 2, an LED; 3. a drive power supply base; 4. a driving power supply main body; 5. an electrical connection interface with the outside; 6. light homogenizing; 7. an exhaust pipe; 8. a turbine; 9. a clamp spring; 10. a load; an LED circuit board; 12. a conductive circuit; 13. a control system; 14. a cable clamping groove; LED connection interface; 16. a cable clamping end; 17. an elastic member; 18. quickly connecting a cable; an LED hole; 20. a contact piece; 21. a magnetic attachment; 22. a conductive adhesive material; 23. a corrugated transition section; 24. stitch welding flat sheets; 25. a human-machine interface; 26. 27, positioning a step; 28. a mating connection interface; 30. attaching a radiating fin; 31. a wire spring; 32. a spring hook; 33. a springboard hook; 34. a clamp spring member; 35. inserting a pin; 36. a needle inserting seat; 38. a hot end; 39. a primary cold end; 40. a cold end; 41. clamping a hoop; 42. a drive power supply; 43. folding; 44. a condenser lens; 45. a housing; 46. a guide rail foundation; 47. a connecting surface; 49. a chute; 50. an upper half paraboloid rotator jacket; 51. a lower half paraboloid of revolution; 52. a parabolic rotating body jacket; 53. a wick net; 54. a support member; 55. a bubble; 56. an electrode lead-out structure; 57. a blind pipe; 61. a master control circuit; 62. a memory; 63. a human-machine interface circuit; 64. three driving power controller interface circuits of the tricolor LED; 65. an optical signal receiving and transmitting module interface circuit; 66. a camera microphone receiver interface circuit; 67. a bus.
Detailed Description
Fig. 1 to 3 together show a first exemplary embodiment of the invention.
In fig. 1 to 3, the glass heat pipe LED lamp includes a glass heat pipe 1, an LED2, a driving power base 3, a driving power body 4, an electrical connection interface 5 with the outside, a light homogenizing sheet 6, and a control system 13. The glass heat pipe 1 comprises a glass pipe shell, an exhaust pipe 7 and a working medium; the control system 13 comprises a human-machine interface 25; the human-computer interface 25 and the control system main control circuit can be in wired or wireless signal connection.
If necessary, a wick net may be arranged inside the glass heat pipe 1. A turbine 8 is arranged between the inner hot end and the cold end of the glass heat pipe 1, the turbine 8 is restrained by a revolute pair mechanism and is connected with the inner wall of the glass heat pipe 1 through a clamp spring 9. When the heat pipe works, the steam pressure difference between the hot end and the cold end drives the turbine 8 and drives the load 10 to rotate through the turbine 8. The turbine 8 and the load 9 may be made of a material of a commercially available disposable transparent plastic cup. The turbine 8 requires high pressure-rotation conversion efficiency; the load 10 is required to be bulky and to absorb as little torque as possible from the turbine 8 so as not to rotate too slowly. The load 10 generally takes the shape of a rotating body. The load 10 or turbine 8 is colored in a pattern to increase entertainment. The load 10 may be omitted. The working medium comprises water and ethanol. If the product is possibly frozen in the use occasions and the storage and transportation processes, ethanol can be selected as the working medium. The electric connection interface 5 with the outside adopts a bulb screw and a wire which can use a screw lamp holder. All parts of the tube shell of the glass heat pipe 1 are seamlessly fused, sealed and connected into a whole. The hot end surface of the glass heat pipe 1 is matched with the surface of the LED 2. The cold end of the glass heat pipe 1 is not folded and does not adopt a radiating fin. The LED2 is connected with the hot end of the glass heat pipe 1 in a heat transfer way. In fig. 1 to 3, the arrows side by side and inwards indicate the hot ends of the heat pipes, which absorb heat energy; the side-by-side outward arrows indicate the cold ends of the heat pipes, which release heat energy.
The outer side of the hot end of the glass heat pipe 1 is provided with an LED circuit board 11. The LED circuit board 11 includes an insulating substrate, and a conductive circuit 12, a cable clamping groove 14, an LED connection interface 15 and a reinforcing layer formed on the insulating substrate. The reinforcing layer is embedded in the insulating substrate by adopting a porous steel plate. The porous steel plate reinforcing layer is light in weight and guaranteed in strength, and the hollow part of the porous steel plate reinforcing layer does not influence the conductor to penetrate through the LED circuit board 11. At least two or more of the conductive traces 12 are not directly electrically connected to each other. The inner side surface of the LED circuit board 11 is matched with the outer surface of the hot end of the glass heat pipe 1. The peripheries of the LED circuit board 11 and the driving power base 3 contain a plurality of cable clamping grooves 14. And the quick-connection cables 18 with cable clamping ends 16 at two ends and elastic pieces 17 connected in series in the middle are connected with the LED circuit board 11 and the cable clamping grooves 14 on the driving power supply base 3 in a clamping manner through the cable clamping ends 16, so that the electrical connection between the LED circuit board 11 and the driving power supply base 3, the mechanical connection among the LED circuit board 11, the driving power supply base 3 and the glass heat pipe 1 are realized. The LED connection interface 15 is for electrical connection with the LED2 including a soldered connection. The quick-connect cable 18 may be adhesively secured to the glass heat pipe 1 using an adhesive material, including a transparent adhesive paper.
The LED circuit board 11 contains a number of LED holes 19, and LEDs 2 are placed in the LED holes 19. The edge of each LED hole 19 contains two LED connection interfaces 15. And a heat insulation design is adopted between the LED connecting interface 15 and the glass heat pipe 1. The LED2 is arranged in the LED hole 19 and is connected with the hot end of the glass heat pipe 1 in a heat transfer way through an elastic heat conducting film or a heat conducting bonding material.
The drive power supply main body 4 is connected with the drive power supply base 3 by a screw thread. After the driving power supply main body 4 is connected with the driving power supply base 3, the driving power supply main body 4 is electrically connected with the cable clamping groove 14 on the driving power supply base 3 through the contact piece 20; turning on the lit LED 2.
The light homogenizing sheet 6 is connected with the glass heat pipe 1 through mutual magnetic attraction of the permanent magnetic attraction connecting piece 21 arranged on the light homogenizing sheet 6 and the permanent magnetic attraction connecting piece 21 arranged on the glass heat pipe 1. The setting includes pre-embedding and bonding of injection molding.
The LED connection interface 15 in embodiment 1 can also refer to embodiment 2 of fig. 4 and 5.
Fig. 4 and 5 together show a second embodiment of the invention.
In fig. 4 and 5, an LED circuit board 11 is attached to the hot end of the glass heat pipe 1. The LED circuit board 11 is provided with a conductive circuit 12 and a cable clamping groove 14, and the cable clamping groove 14 is clamped and connected with a cable clamping end 16 of a quick-connection cable 18. The LED circuit board 11 is also provided with an LED hole 19 for mounting the LED 2.
The LED connection interface 15 made on the LED circuit board 11 is a stainless steel sheet on the circuit board with a thickness of 0.4 mm. The thermal insulation design is adopted between the LED connecting interface 15 and the glass heat pipe 1 so as to reduce thermal shock and heat transfer to the glass heat pipe 1. The contact surface of the LED2 and the glass heat pipe 1 is coated with the heat-conducting binding material 22. The two ends of the LED2 are respectively overlapped with the stainless steel thin plate on the circuit board of the LED connecting interface 15 through the stitch welding flat sheet 24 with the corrugated transition section 23. And (3) stitch welding is carried out on two overlapped stainless steel plates with the thickness of 0.4 mm by adopting laser. The thickness of the stainless steel sheet on the stitch bonding pad 24 and the circuit board of the connection interface 15 can be adjusted. The stainless steel sheet on the LED connection interface 15 board is subjected to laser welding, so the reinforcing layer embedded in the LED circuit board 11 below it should remain a steel sheet.
The reliability of the solder connection may be increased by using a multi-spot stitch such as the 3-spot stitch on the stitch plate 24 depicted in fig. 5. The use of the stitch bonded flat sheet 24 with the corrugated transition section 23 may mitigate the negative effects of potentially harmful stresses between the LED2 and the LED circuit board 11, and may mitigate adverse mechanical forces, thermal shock, and heat transfer to the glass heat pipe 1.
Fig. 6 and 7 show a third embodiment of the invention.
In fig. 6 and 7, the glass heat pipe LED lamp includes a glass heat pipe 1, an LED2, a driving power supply base 3, a driving power supply main body 4, and an electrical connection interface 5 with the outside. The outer side of the hot end of the glass heat pipe 1 is provided with an LED circuit board 11. The surface of the LED2 mounted on the LED circuit board 11 in contact with the glass heat pipe 1 contains an elastic heat conductive film. The elastic heat conducting film is arranged for maintaining good heat conducting conditions between the glass heat pipe 1 and the LED after the glass heat pipe 1 is replaced for multiple times. The glass heat pipe 1 has more than one positioning steps 26 and 27 protruding outwards at the contact part with the driving power base 3 and the LED circuit board 11 as a connection interface. The positioning steps 26 and 27 may be circular in shape or other shapes. The driving power base 3 and the LED circuit board 11 respectively comprise matching connection interfaces 28 and 29 with the positioning steps 26 and 27 of the glass heat pipe 1. The locating steps 26 and 27 and mating connection interfaces 28, 29 may also be deformed into interfitting threaded connection interfaces. The periphery of the driving power supply base 3 adopts a plurality of cable clamping grooves 14. And the quick-connection cables 18 are electrically connected with the LED circuit board 11, are provided with cable clamping ends 16 and are connected with the elastic pieces 17 in series, and are clamped and connected with the cable clamping grooves 14 on the driving power supply base 3 through the cable clamping ends 16, so that the connection among the driving power supply base 3, the LED circuit board 11 and the glass heat pipe 1 and the electrical connection among the driving power supply base 3 and the LED circuit board are realized.
Adopt the cable joint of the embodiment of fig. 6 and 7 to connect the mode soon, can make things convenient for junior middle school to change glass heat pipe 1 by hand. The structure that the driving power supply base 3 and the driving power supply main body 4 are connected is also used for upgrading the LED lamp, namely, software and hardware of the LED lamp can be upgraded only by replacing the driving power supply main body 4. The LED, the LED circuit board and the glass heat pipe with higher value can be reserved when the LED lamp is upgraded.
In the embodiments of fig. 6 and 7, an attached heat sink 30 or a heat sink group may be further attached to the outer surface of the cold end of the glass heat pipe 1 and is fastened by a steel wire thin spring 31. The contact part of the attached radiating fin 30 and the glass heat pipe 1 contains heat conducting glue or is provided with an elastic heat conducting film.
Fig. 8 shows a fourth embodiment of the present invention.
In fig. 8, a quick connect cable 18 with a sleeve buckle at one end is sleeved on a spring hook 32 to realize electrical and mechanical connection with the spring hook 32 when the spring hook 32 which is connected with a driving power base and has elasticity is pulled down. Here, the quick-connect cable 18 omits to use the elastic member 17 in embodiment 3.
Fig. 9 shows a fifth embodiment of the present invention.
In fig. 9, a snap-in cable 18 with a sleeve buckle at one end is sleeved on a spring plate hook 33 to realize electrical and mechanical connection with the spring plate hook 33 when the spring plate hook 33 which is connected with a driving power supply base and has elasticity is pulled down. Here, the quick-connect cable 18 omits to use the elastic member 17 in embodiment 3.
The embodiment of fig. 8 and 9 facilitates the fast assembly, maintenance, upgrading and diversification of the styles of the heat pipe LED lamp of the present invention.
Fig. 10 and 11 together show a sixth embodiment of the invention.
In fig. 10 and 11, two ends of the LED2 each include a glass heat pipe shell snap spring 34, the snap spring 34 includes two springs, and the free ends of the springs each include a pin 35. The clamp spring element 34 is connected with the hot end of the glass heat pipe 1 in a heat transfer way. To improve heat transfer efficiency, the surface of the LED2 in contact with the glass heat pipe may be coated with a heat conductive bonding material or provided with a flexible heat conductive film. The pin 35 may be inserted into a mating receptacle 36 to make electrical connection with the receptacle 36.
Advantages of the snap spring member 34 include the simplification or omission of the LED circuit board. The embodiment of fig. 10 and 11 is also suitable for long-strip LED lamps, in which case the LEDs 2 with the snap spring element 34 are distributed at the hot end of a long glass heat pipe.
Fig. 12 shows a seventh embodiment of the present invention.
In fig. 12, the glass heat pipe LED lamp includes a glass heat pipe 1, an LED2, and an electrical connection interface 5 with the outside. The hot end 38 of the glass heat pipe 1 is in a disc shape, and the upper end face of the hot end 38 is provided with a hole and is connected with the main cold end 39 in a melting and sealing mode. The main cold end 39 is connected with a plurality of branch cold ends 40 by side to form a multi-cold-end glass heat pipe 1. And a plurality of clips 41 are used for connecting and fixing the LED circuit board 11 on the periphery of the hot end 38 of the glass heat pipe 1. The electrical connection interface 5 with the outside is provided above the primary cold end 39. The exhaust pipe of the glass heat pipe 1 is arranged at the upper port of the main cold end 39.
The multi-cold-end heat pipe LED lamp in the embodiment of FIG. 12 can take a smaller volume while maintaining a certain cold end area. Since a 150 mm diameter tube has the same external surface area of the cylindrical portion as 5 tubes of 30 mm diameter, but the volumes of the two can differ by many times.
Fig. 13 and 14 together show an eighth embodiment of the invention.
In fig. 13 and 14, the hot end 38 of the U-shaped tubular glass heat pipe 1 with the cold ends 40 of the two serpentine segments is in heat transfer connection with an LED 2. The narrower cold end 40 of the inner heat pipe is indicated by the lighter color. The outer layer cold end 40 is shown as being wider in color. Each hot side 38 may be thermally coupled to more than one LED 2. All of the LEDs 2 are equally disposed at the hot end 38 of the glass heat pipe 1 according to the heat dissipation load. The exhaust pipe can be arranged at the upper port of any cold end of the inner layer or the outer layer.
The 4U-shaped tubular glass heat pipes 1 with two serpentine cold ends 40 in fig. 13 are symmetrically arranged to form a cylindrical body, i.e., each U-shaped tubular glass heat pipe 1 with two serpentine cold ends 40 occupies about a quarter of a circumferential angle of the cylindrical body, which can be more visually seen in the top view of the schematic structural diagram in fig. 14.
Likewise, it is also possible to have the U-shaped deformed tubular glass heat pipes 1 with two serpentine segments of the cold ends 40 in the embodiments of fig. 13 and 14 each occupy about one-half or one-third or one-fifth or one-sixth of the circumferential angle of the cylindrical body.
The height of the LED lamp with the serpentine upward cold end 40 can be only 30% of the height of the upward cold end.
The glass heat pipe LED lamp of the embodiment of fig. 13 and 14 may also use only a single glass heat pipe 1 and extend its hot end 38 to close to a circle, with a plurality of LEDs 2 disposed on the hot end 38 of the heat pipe.
Fig. 15 and 16 together show a ninth embodiment of the invention.
In fig. 15 and 16, the hot end 38 of the U-shaped deformed tubular glass heat pipe 1 with two cold ends 40 extending at equal angles upwards is in heat transfer connection with an LED 2. The inner layer of heat pipe cold end 40 is shown in light color. The outer heat pipe cold ends 40 are shown in dark color. Each hot side 38 may be thermally coupled to more than one LED 2. All of the LEDs 2 are equally disposed at the hot end 38 of the glass heat pipe 1 according to the heat dissipation load. The height of the LED lamp adopting the equal-angle inclined upper cold end 40 can be only 30% of that of the straight upper cold end.
It is also possible to expand the number of the U-shaped deformed tubular glass heat pipes 1 with the cold ends 40 of the two serpentine-shaped bent sections in the embodiments of fig. 15 and 16 into a plurality and make them nest with each other at regular intervals in their own cylinder bodies each occupying about one-half or one-third or one-fourth or one-fifth of the circumferential angle of the own cylinder body.
The glass heat pipe LED lamp of the two embodiments of FIGS. 13 and 14 and FIGS. 15 and 16 is suitable for manufacturing an LED shadowless lamp. Shadowless lamps need to change their spatial state continuously. Even if the shadowless lamp lighting surface is inclined by 29 degrees in a positive and negative way, the working medium at the cold end can still be ensured to normally flow back by adopting the plurality of U-shaped deformed tubular glass heat pipes. The glass heat pipe manufactured by the bent glass pipe is suitable for mass production and has high yield. And the whole machine can still work when part of the heat pipe or the LED is damaged.
The glass heat pipe LED light fixture of the embodiment of fig. 15 and 16 may also have its heat pipe hot end 38 elongated to approximate a circle and have a plurality of LEDs 2 disposed on the hot end 38.
Fig. 17 and 18 together show a tenth embodiment of the invention.
In fig. 17 and 18, the glass heat pipe LED lamp comprises a glass heat pipe 1, an LED2, a driving power supply 42, an electrical connection interface 5 with the outside, and a control system 13. The control system 13 comprises a human-machine interface 25; the human-machine interface 25 is wirelessly connected with the control system 13. The outer side of the hot end of the glass heat pipe 1 is provided with an LED circuit board 11. The glass heat pipe 1 is of a glass jacket structure with two ends communicated, and is beneficial to accelerating the rising of hot air in a hollow part to enhance the heat exchange of the surface of a cold end. The surface of the inner jacketed glass tube as the cold end 40 contains a plurality of folds 43. The driving power source 42 is arranged inside the glass heat pipe 1, and can be connected with the glass heat pipe 1 by adopting an adhesive connection mode. The exhaust pipe 7 of the glass heat pipe 1 is arranged on the inner wall of the glass jacket.
The folds in the inner glass tube in the embodiment of figures 17 and 18 can increase the heat dissipation area by up to 30% and can reduce the temperature of the LED2 by as much as 4 to 6 c.
Fig. 19 shows an eleventh embodiment of the present invention.
In fig. 19, the glass heat pipe LED spot lamp includes a glass heat pipe 1, an LED2, a driving power supply 42, an electrical connection interface 5 with the outside, a control system 13, a condenser lens 44, and a housing 45. The electrical connection interface 5 with the outside is a twisted pair; the control system 13 comprises a human-machine interface 25; the human-machine interface 25 is wirelessly connected with the control system 13. The glass heat pipe 1 is machined to have a rectangular cross section at the hot end 38 to improve heat transfer efficiency with the LED 2. The cold end 40 of the glass heat pipe 1 is bent in a serpentine shape and extends upwards monotonously and is integrally bent to adapt the condenser lens 44 and the shell 45 so as to ensure the backflow of the working medium. The glass heat pipe 1 is disposed on the rear side of the condenser lens 44 within the case 45 together with the driving power source 42. The condenser lens 44 collects the lamp light to form a spot effect.
It is important to emphasize that: the hot end surface of the glass heat pipe can be locally processed into a plane or an approximate plane for improving the heat transfer efficiency with the LED 2. In this case, the cross-section of the glass heat pipe case processed to be flat or approximately flat may include a straight line corresponding to the flat surface and various other shapes.
Fig. 20 shows a twelfth embodiment of the present invention.
In fig. 20, the LED wall lamp includes a jacketed glass heat pipe 1, an LED2, an electrical connection interface 5 with the outside, a driving power supply 42 and a control system. The control system comprises a human-machine interface 25; the human-machine interface 25 is wirelessly connected with the control system. The light emitting surface of the LED2 and the hot end of the jacketed glass heat pipe 1 are bonded by a transparent adhesive such as silica gel. The luminous surface of the LED2 is bonded with the hot end of the glass heat pipe 1. The light emitted by the LED2 is radiated through the wall of the two-layer glass heat pipe 1. More than one of the four surfaces of the two layers of pipe walls of the glass heat pipe 1 is frosted to achieve the effect of light homogenizing.
Fig. 21 shows a thirteenth embodiment of the invention.
In fig. 21, the LED crystal-like pendant lamp array comprises a high transparent glass heat pipe 1, an LED2, a cup-shaped light homogenizing sheet 6 and a driving power supply 42, and is connected with an external power supply by a flexible wire.
The embodiment of fig. 21 has slow light decay because the LEDs always maintain good operating conditions. Thus helping to maintain light color consistency over long periods of time. The crystal ceiling lamp can give people a feeling of extremely high quality.
Fig. 22 shows a fourteenth embodiment of the present invention.
In fig. 22, the LED ceiling lamp includes a glass heat pipe 1, an LED2, a driving power supply 42, and a housing 45. The hot end 38 of the glass heat pipe 1 is bent into a rounded rectangle, and the rounded rectangle is arranged along the inner side of the periphery of the shell 45 and is connected with the LEDs 2 in a heat transfer manner. The two cold ends 40 of the glass heat pipe 1 are respectively wound upwards for more than one turn in a round corner rectangular form from the two ends of the hot end 38. The cold end 40 is shown in two views as thicker and thinner solid and dashed lines, respectively. The finished product of the embodiment of fig. 21, an LED fixture with 40 watts power, a height that can be only 35 mm, is reduced in weight from 3.2 kg for the same specification cast aluminum heat sink fixture to 0.9 kg; the heat dissipation capability is also greatly improved.
Fig. 23 and 24 together show a fifteenth embodiment of the invention.
In fig. 23 and 24, the heat pipe LED traffic signal includes a glass heat pipe 1, an LED2, a drive power supply 42, a housing 45, a rail base 46, and a glass heat pipe chute-type mounting interface. The glass heat pipe 1 comprises plane hot ends 38 and a rod-shaped cold end 40 with a horizontal inclination angle, wherein the plane hot ends 38 are spliced to form a large vertical plane, and the front surface of each plane hot end 38, namely the front surface is bonded with an LED2 to form a display interface. The sliding groove type mounting interface is an aluminum profile component and comprises a connecting surface 47 which can be bonded and connected with the back surface of the plane hot end 38 of the glass heat pipe 1 and two sliding grooves 49 which are arranged on two sides and can be matched and slidably connected with the two guide rail bases 46 on the two sides. During maintenance, the glass heat pipe chute-type mounting interface can be directly pulled out along the guide rail foundation 46. The glass heat pipe 1 is bonded to the joint surface 47. The LED2 is adhered to the front of the hot end of the glass heat pipe 1 by heat-conducting glue. The hot end of one glass heat pipe 1 can be bonded with a plurality of LEDs 2 including LEDs 2 emitting different colors of light. When the three LEDs 2 with different colors are bonded at the hot end of one glass heat pipe 1, a traffic signal lamp with three colors integrated can be manufactured. The traffic signal lamp integrated by three colors saves materials.
The glass heat pipe 1 in the embodiment of fig. 23 and 24 adopts the rod-shaped cold end 40 which extends backwards, so that the heat can be sufficiently and uniformly dissipated, and the requirement of large-area dense installation of the traffic signal lamp LEDs 2 is met.
Fig. 25 shows a sixteenth embodiment of the present invention.
In fig. 25, the upper half parabolic rotary body jacket glass heat pipe LED lamp includes the upper half parabolic rotary body jacket 50, i.e., the glass heat pipe 1, the LED2, the lower half parabolic rotary body 51, and the driving power source 42. The inner half jacket of the glass heat pipe 1 of the upper half paraboloid rotating body jacket 50 is in the shape of a substantially paraboloid rotating body, which forms a complete substantially paraboloid rotating body together with the lower half paraboloid rotating body 51 and on which a mirror surface is coated for converting the light emitted from the point light source LED2 into a substantially light column. The manufacturing of the upper half paraboloid rotator jacket 50 comprises the steps of blowing glass liquid for one-step forming and arranging an exhaust pipe, which is very similar to the manufacturing process of the bulb shell of the prior bulb; alternatively, the upper half paraboloid rotator jacket 50 is made by fusing the inner and outer half paraboloid rotator jacket-like glass blanks at the edges and providing an exhaust tube, similar to the process for making some glass handmade products. Then the mirror surface is coated on the paraboloid rotating body, and the mirror surface manufactured in the glass jacket can also isolate the mirror surface from the atmosphere to ensure that the reflection performance of the mirror surface is reduced by no more than 5 percent in 20 years, which is referred by the prior art.
The embodiment of fig. 25 utilizes the upper half paraboloid of revolution solid jacket 50 as a glass heat pipe to achieve a heat dissipation area of 100 to 300 square centimeters, suitable for 8 to 25 watt LED lighting including mining lights, automotive lights and small projector lighting. The lower half-rotating body 51 can be made of plastic or metal. The parabolic rotating body may be appropriately deformed as necessary.
Fig. 26 shows a seventeenth embodiment of the present invention.
In fig. 26, the inverted parabolic spinner glass heat pipe LED lamp comprises an inverted parabolic spinner jacket 52, i.e. glass heat pipe 1, LED2 and drive power supply 42. Inside the inverted parabolic rotator jacket 52 is a parabolic rotator with mirrors fabricated thereon for converting the light from the point source LED2 into a general column of light. The manufacture of the inverted paraboloidal rotator jacket 52 comprises the steps of blowing molten glass for one-step forming and arranging an exhaust pipe; or the glass is made by fusing and sealing the inner and outer semi-jacket-shaped glass blanks at the edge and arranging the exhaust pipe, which is similar to the manufacturing process of some glass handmade products. The rim of the parabolic spinner jacket 52 is smooth and has a width comparable to the width of the LED2 for heat transfer connection with the LED 2. The electrical connection interface 5 is a two-wire.
The embodiment of fig. 26 uses the inverted paraboloidal rotator jacket 52 as the glass heat pipe 1, which can obtain a heat dissipation area of 100 to 600 square centimeters, and is suitable for an LED lamp with a light emitting area, i.e. 8 to 50 watts, which is horizontally arranged and has a circle at the edge of the paraboloidal rotator jacket 52. When the liquid absorption core net is arranged in the glass heat pipe 1, the liquid absorption core net is insensitive to the change of the inclination angle of the heat pipe, and the edge of the parabolic rotating body jacket 52 of the light-emitting area can normally work within the horizontal inclination angle range of plus or minus 10 degrees. Fig. 27 is a schematic structural diagram of a plate-shaped glass heat pipe LED lamp.
Fig. 27 shows an eighteenth embodiment of the present invention.
In fig. 27, the plate-shaped glass heat pipe LED lamp includes one plate-shaped glass heat pipe 1, LEDs 2, and a driving power supply 42. The electrical connection interface 5 is a two-wire. The LEDs 2 of the embodiment of fig. 27 are uniformly distributed under the plate-shaped glass heat pipe 1, and a planar light-emitting illumination effect can be obtained. When the wick net 53 is arranged inside the plate-shaped glass heat pipe 1, the plate-shaped glass heat pipe 1 can be made to normally operate within a horizontal inclination angle range of plus or minus 10 ° or more. When the liquid absorbing capacity of the liquid absorbing core net 53 can ensure that the working medium of the plate-shaped glass heat pipe 1 is conveyed to each LED2 through capillary action to be evaporated by the heat release of the LEDs 2, even the light emitting surfaces of the evenly distributed LEDs 2 can be upward and can normally work within the horizontal inclination angle range of plus or minus 10 degrees or more. In order to overcome the pressure difference between the two sides of the tube wall of the plate-shaped glass heat pipe 1, i.e. the difference between about 0.1 atmosphere inside and 1 atmosphere outside, a support 54 is arranged inside the plate-shaped glass heat pipe 1 to support the two inner walls of the plate-shaped glass heat pipe 1 from the inside. The cold end area of the plate-shaped glass heat pipe 1 can be greatly increased by arranging the bubble-shaped object 55 protruding outwards on the pipe wall of the plate-shaped glass heat pipe 1 without the LED 2.
The glass heat pipe wall thickness with bubble 55 is reduced. The glass heat pipe cleaning with bubbles 55 is somewhat cumbersome. The titanium dioxide photocatalyst coating is coated on the tube wall of the glass heat tube 1, and organic dirt contacting with the titanium dioxide coating can be continuously decomposed by utilizing the light of a lamp to form simple molecules such as nitrogen, carbon dioxide, water and the like. The coating of the titanium dioxide photocatalyst coating on the tube wall of the glass heat tube 1 can be realized by referring to the prior art.
The front profile of the glass heat pipe of the embodiment of fig. 27 may be other than a rounded rectangle, such as an oval above fig. 27. Thus, the good compression resistance of the arch structure can be utilized, the size can be miniaturized, the capillary action section of the liquid absorption core net is not too long, and the slightly arched luminous surface irradiation angle is superior to that of a plane.
The plate-shaped glass heat pipe 1 of the embodiment of fig. 27 can be manufactured by referring to the contents of the first two embodiments 16 and 17.
Fig. 28 shows a nineteenth embodiment of the present invention.
In fig. 28, the glass heat pipe LED lamp includes a glass heat pipe 1, a built-in LED2, a driving power supply 42, and an electrical connection interface 5 with the outside. The glass heat pipe 1 comprises a glass pipe shell and a working medium. The pins of the built-in LED2 and the light-emitting surface of the pins are provided with transparent waterproof layers; the pins of the built-in LED2 exit through the bulb-like electrode exit structure 56. The manufacturing technology of the transparent waterproof layer can refer to the prior art and comprises the following steps: the LED is quickly immersed in the glass solution with the low melting temperature, the transparent glass enamel waterproof layer is formed on the LED and the pins of the LED, the ultraviolet curing transparent resin is coated on the LED and the pins of the LED, the LED is immersed in the ultraviolet curing transparent resin and then cured by ultraviolet rays, the LED2 and the pins of the LED are sleeved with the heat-shrinkable transparent plastic film sleeve, and the LED2 is placed in hot air or hot air to enable the heat-shrinkable transparent plastic film sleeve to be tightly attached to the LED 2. The waterproof layers can also have the function of light homogenizing sheets simultaneously, and the function of light homogenizing sheets comprises the step of increasing the scattering property of the waterproof layer material, and the step of increasing the scattering property comprises the step of frosting.
In the embodiment of fig. 28, the front and back sides of the built-in LED2 are in heat transfer contact with the working medium in the glass heat pipe through the waterproof layer or the transparent waterproof layer, so that the heat dissipation condition of the LED can be greatly improved, and the power of the LED2 can be multiplied.
Fig. 29 shows a twentieth embodiment of the present invention.
In fig. 29, the glass heat pipe LED lamp includes the glass heat pipe 1, the LED2, the driving power source 42, and an electrical connection interface with the outside. The glass heat pipe 1 comprises a glass pipe shell, a working medium and a blind pipe 57. The blind pipe 57 is immersed under the working medium level. The LED2 may be vacuum-dipped in a transparent thermally conductive material to provide a low thermal resistance connection between the LED2 and the blind tube 57. To further reduce the thermal resistance of the LED2 and the blind tube 57, the gap between the blind tube 57 and the LED2 disposed therein can also be made as small as possible.
In the embodiment of fig. 29, the front and back sides of the LED2 are in heat transfer contact with the working medium in the glass heat pipe through the blind pipe 57, so that the heat dissipation condition of the LED can be greatly improved, and the power of the LED2 can be multiplied.
Fig. 30 shows a twenty-first embodiment of the invention.
In fig. 30, the glass heat pipe LED lamp control system includes a main control circuit 61, a memory 62, a human-computer interface and interface circuit 63 thereof, three driving power controllers of three primary LEDs and interface circuits 64 thereof, an optical signal receiving and transmitting module and interface circuits 65 thereof, a camera microphone receiver and interface circuits 66 thereof, and software including application programs. The main control circuit 61, the memory 62, the human-computer interface circuit 63, the three driving power controller interface circuits 64 of the three primary color LEDs, the optical signal receiving and transmitting module interface circuit 65 and the camera microphone receiver interface circuit 66 are in signal connection through a bus 67. The human-machine interface of the embodiment of fig. 30 includes a touch device. The touch device includes a touch screen with various base colors.
The software can comprise an application program, so that the state of the LED lamp can be changed according to the change of the part of the user touching the touch screen, for example, the user touches red on the touch screen, and the LED emits red light.
The software can comprise an application program to enable the state of the LED lamp to change according to the change of the part of the user touching the touch screen, such as the sound control part of the touch screen touched by the user, and the LED responds by emitting light with changed light intensity or directly emits sound inquiry: "it is very happy to listen to the instructions of the owner. "then user sends" please jump dancing No. 14. "the microphone of the LED lamp emits" dancing No. 14 ". "sound of. The user says again: "start. The LED lamp emits light and music with color change according to setting.
The software comprises an application program, so that the LED lamp can be automatically turned on to shoot when a user just enters the door, and the shot image is transmitted to a hidden receiving part through an optical signal carrier, and the LED lamp automatically carries out conversation with a door-entering person: "hello. "the user sets the answer according to the contract. The LED lamp is judged to be the owner by comparing with the content stored in advance, then the LED lamp enters an owner waiting program, and if the LED lamp is in the daytime, the LED lamp can turn off the light; reports and reminders such as taking medicine to take flowers and grafting children to call the family may also be made to the host. If it is determined that the person entering the door is likely to be an immotile guest, then entering the immotile wait process includes a direct alert and sounding an alert.

Claims (1)

1. The cold end direct heat radiation glass heat pipe LED lamp comprises a glass heat pipe, an LED, a driving power supply, an electrical connection interface with the outside and a control system, wherein the glass heat pipe comprises a glass pipe shell, an exhaust pipe, a working medium and a liquid absorption core net; the cold end of the glass heat pipe is provided with or not provided with folds; the electric connection interface with the outside comprises a two-core electric wire or a bulb screw connector; when the color or the color temperature of the LEDs is constant, the LEDs forming the color or the color temperature comprise three-primary-color LEDs and can be electrically connected with the outside only by one group of two leads; when the color or the color temperature of the LEDs is adjustable, the LEDs forming the color or the color temperature comprise three-primary-color LEDs and the outside respectively adopt a group of two leads to realize the electrical connection with the outside, and the glass heat pipe shell is characterized in that all parts of the glass heat pipe shell are seamlessly fused, sealed and connected into a whole; the surface of the hot end of the heat pipe is matched with the non-luminous surface of the LED, and the non-luminous surface of the LED is directly connected with the hot end of the heat pipe in a heat transfer way; the cold end of the heat pipe is not provided with a fin plate;
the outer side of the hot end of the glass heat pipe is provided with an LED circuit board, and the inner side surface of the LED circuit board is matched with the outer surface of the hot end of the glass heat pipe; the LED circuit board comprises an insulating substrate, and a conductive circuit, an LED connecting interface, a circuit board reinforcing layer and meshes which are manufactured on the insulating substrate; the LED connection interface comprises a soldering interface; the reinforcing layer comprises a porous steel plate or an elastic screen plate embedded in the insulating substrate; the LED circuit board and the driving power supply are connected through a plurality of cables, and the connection of the LED circuit board and the driving power supply comprises mechanical connection, electrical connection and binding connection of the glass heat pipe; the connection of the LED circuit board and the driving power supply comprises the realization of a cable connection interface around the LED circuit board or the driving power supply; the cable connection interface includes a cable-wound stub;
the driving power supply adopts a structure that a driving power supply main body is connected with a driving power supply base; the driving power supply main body is provided with a contact piece, the driving power supply base is provided with a cable clamping groove, and the contact piece and the cable clamping groove are electrically connected after the driving power supply main body and the driving power supply base are connected in a matched mode; and a quick-connection cable with a cable clamping end and an elastic piece connected in series/parallel is adopted; the quick-connection cable has high enough tensile strength; the elastic piece comprises a section of spring, and the cable clamping end is connected with the cable clamping groove in a clamping manner; the connection between the LED circuit board and the quick-connection cable comprises welding connection or quick-connection, and the quick-connection comprises the clamping connection.
CN201410042614.6A 2014-01-28 2014-01-28 Cold junction directly dispels the heat glass heat pipe LED lamp Expired - Fee Related CN103775965B (en)

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US6910794B2 (en) * 2003-04-25 2005-06-28 Guide Corporation Automotive lighting assembly cooling system
CN101207112A (en) * 2006-12-19 2008-06-25 台达电子工业股份有限公司 Light emitting diode radiating module and applied display apparatus
CN201203077Y (en) * 2008-05-07 2009-03-04 上海理工大学 Loop hot pipe apparatus for high power LED heat radiation
CN201225593Y (en) * 2008-06-10 2009-04-22 张俊宝 Hot pipe heat radiation LED module group
US8827498B2 (en) * 2008-09-30 2014-09-09 Osram Sylvania Inc. LED light source having glass heat pipe with fiberglass wick
CN101806441A (en) * 2010-03-31 2010-08-18 西北有色金属研究院 Large-power LED lamp heat radiator with fins having functions of heat pipes
CN102155662A (en) * 2011-04-12 2011-08-17 常州市森奈电子科技有限公司 Radiating device of LED (light emitting diode) lighting fixture
CN103277769B (en) * 2013-06-09 2015-06-03 北京依米康科技发展有限公司 LED (Light Emitting Diode) radiator with liquid metal isothermal chamber

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