CN103759503A - Method and control system for drying silkworm cocoons by microwaves and far infrared waves - Google Patents

Method and control system for drying silkworm cocoons by microwaves and far infrared waves Download PDF

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Publication number
CN103759503A
CN103759503A CN201310531976.7A CN201310531976A CN103759503A CN 103759503 A CN103759503 A CN 103759503A CN 201310531976 A CN201310531976 A CN 201310531976A CN 103759503 A CN103759503 A CN 103759503A
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cocoon
storehouse
microwave
light wave
far infrared
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刘文烽
陶遇春
马艳明
徐立勤
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LIUZHOU INSTITUTE OF AUTOMATION SCIENCE
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LIUZHOU INSTITUTE OF AUTOMATION SCIENCE
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Abstract

The invention discloses a method and a control system for drying silkworm cocoons by microwaves and far infrared waves. The method is characterized by including the steps: drying the cocoons by the far infrared waves: setting a far infrared wave cocoon drying bin, placing a far infrared wave generator in the far infrared wave cocoon drying bin and treating the silkworm cocoons by the far infrared waves; drying the cocoons by the microwaves: setting a microwave cocoon drying bin, placing a microwave generator in the microwave cocoon drying bin and treating the silkworm cocoons by the microwaves; firstly heating a first bin and secondly heating a second bin until the final bin is heated; adjusting microwave power; adjusting far infrared wave power. The method has the advantages that the insides and the outsides of the silkworm cocoons can be synchronously heated by drying the cocoons through the microwaves and the far infrared waves, so that uniform heating and drying are achieved, a high-quality cocoon drying effect is achieved, cocoon drying efficiency and quality can be improved, energy is saved, environments are protected, and comprehensive economic benefits of sericulture industry are improved.

Description

Adopt microwave and far infrared light wave silk cocoon to be carried out to method and the control system of cocoon drying
Technical field
The present invention relates to silk cocoon processing industry, particularly adopt microwave and far infrared light wave silk cocoon to be carried out to method and the control system of cocoon drying.
Background technology
Cocoon drying is the important step that silk cocoon is produced, and the machinery that cocoon drying is used and method and silk quality, cocoon drying work efficiency have substantial connection.At present domestic main employing be 73 type function drying stove for silkworm cocoons and the automatic cocoon drier of hot air type, but no matter adopt which kind of cocoon-baker, its operation principle is direct heat, by external heat, making heat slowly conduct to inside makes silkworm chrysalis intensification dry, drying rate is slow, efficiency is low, silk cocoon internal/external heating is inhomogeneous, thereby when drying silk cocoon, the solution of silk cocoon is relaxed and had harmful effect, make average reelability percentage decline 5-10%; And most of cocoon-baker is all without dust removal installation, is no small pollution sources.From the whole nation, only cocoon drying is one, and consume fuel surpasses 100,000 tons, and the existence of this situation, had both been unfavorable for the raising of silk cocoon inherent quality, does not also meet the social development requirement of energy-conservation, consumption reduction, low-carbon (LC).
Summary of the invention
Object of the present invention is just to provide a kind of employing microwave and adds far infrared light wave oven dry silk cocoon, heated up in silk cocoon inside and outside simultaneously dry, can improve cocoon drying efficiency and quality, energy-conserving and environment-protective, the employing microwave and the far infrared light wave that improve the overall economic efficiency of sericulture there carry out method and the control system of cocoon drying to silk cocoon.
Solution of the present invention is such:
Adopt microwave and far infrared light wave silk cocoon to be carried out to the method for cocoon drying, comprise step:
(a), far infrared light wave cocoon drying step: far infrared light wave cocoon drying storehouse is set, places far red light wave producer in far infrared light wave cocoon drying storehouse, silk cocoon is carried out to far infrared light wave processing;
(b), microwave cocoon drying step: be provided with microwave cocoon drying storehouse, place microwave generator in microwave cocoon drying storehouse, silk cocoon is carried out to microwave treatment.
Technical scheme also comprises more specifically: described step (a) with the job order of step (b) is: by microwave cocoon drying storehouse,----mode in microwave cocoon drying storehouse or far infrared light wave storehouse--microwave cocoon drying storehouse--far infrared light wave storehouse combination is carried out cocoon drying in far infrared light wave storehouse.
Further: also to comprise silk cocoon supplying step: silk cocoon conveying device to be set, by job order, silk cocoon to be delivered to each cocoon drying storehouse successively.
Further: the step of carrying out heating work by described arrangement mode is: first the first storehouse is heated, reach smoking after data of setting, after delay time through setting, restarting the second storehouse heats, the second storehouse reaches after the refining data of setting, after delay time through setting, then the 3rd storehouse is heated, has to the last heated in a storehouse.
Further: the step that stops heating work by described arrangement mode is: first the first storehouse to be stopped to heating, after delay time through setting, restart the second storehouse and stop heating, after delay time through setting, again the 3rd storehouse is stopped to heating, until all heating all stop.
Further: also to comprise microwave power set-up procedure: the silk cocoon temperature in each microwave storehouse to be detected, and compare with the bin temperature of setting, according to comparative result, adjust microwave power, make silk cocoon temperature reach setting value.
Further: also to comprise far red light wave power set-up procedure: the silk cocoon temperature in each far infrared light wave storehouse to be detected, and compare with the bin temperature of setting, according to comparative result, adjust far red light wave power, make silk cocoon temperature reach setting value.
Further: the establishing method of described delay time is: to detect silk cocoon entry time and silk cocoon conveying device and carry the speed of service, by calculating all heating bins, there is the time that silk cocoon enters to be set as delay time, and according to this delay time, start successively microwave generator or the far red light wave producer of corresponding bin, to entering the silk cocoon of bin, carry out heating, drying.
Further: described silk cocoon supplying step comprises: the speed synchronizing step of rate of feeding and conveyer belt: the actual motion speed V1 and the feeding machine motor actual motion speed V2 that measure conveyer belt motor, the actual motion speed V1 of conveyer belt motor and feeding machine motor actual motion speed V2 are compared, as V2 ﹥ V1 reduces the speed value of conveyer belt motor actual motion speed, as V2 ﹤ V1 strengthens the speed value of feeding machine motor actual motion speed, as V2 ﹦ V1 keeps the speed value of conveyer belt motor actual motion speed constant, make V2 follow the tracks of all the time V1, keep synchronous.
A kind of microwave and far infrared light wave of adopting carries out the control system of cocoon drying to silk cocoon:
(a), silk cocoon conveying device is set, for delivery of silk cocoon;
(b), be provided with microwave cocoon drying storehouse, the conveyer belt of described silk cocoon conveying device is through microwave storehouse,, placement microwave generator, carries out microwave treatment to the silk cocoon of the conveyer belt of silk cocoon conveying device in microwave cocoon drying the storehouse in;
(c), be provided with far infrared light wave cocoon drying storehouse, the conveyer belt of described silk cocoon conveying device is through far infrared light wave storehouse,, placement far red light wave producer, carries out far infrared light wave processing to the silk cocoon of the conveyer belt of silk cocoon conveying device in far infrared light wave cocoon drying the storehouse in;
(d), at cocoon drying material inlet place, be provided with material detection device, for detection of whether having silk cocoon to enter heating cabinet;
(e), described far infrared light wave storehouse and microwave storehouse are by microwave cocoon drying storehouse, and----arrangement mode in microwave cocoon drying storehouse or far infrared light wave storehouse--microwave cocoon drying storehouse--arrangement mode in far infrared light wave storehouse is arranged along conveyer belt in far infrared light wave storehouse;
(f), be provided with control centre; described control centre comprises protection module signal, guidance panel signal, temperature detecting module signal, material detection module signal for receiving; above-mentioned signal is processed, and output comprises microwave generator control signal, far infrared light wave generator signal, transmission motor inverter signal, communication is connected feeding motor frequency converter signal with man-machine interface.
Microwave irradiation is during to silk cocoon, the silkworm chrysalis microwave energy absorbing in silk cocoon and cause pupal cell internal temperature to raise rapidly, and pupal cell is dried because of moisture vaporization; When far infrared light wave is irradiated to silk cocoon, can make silk cocoon surface temperature increase rapidly, the moisture that makes moisture that pupal cell is evaporated and silk cocoon surface itself is vaporization and being dried rapidly.
Advantage of the present invention is to adopt microwave to add far infrared light wave cocoon drying, can make the inside and outside Synchronous Heating of silk cocoon, thereby reach the object that homogeneous heating is dried, obtain high-quality cocoon drying effect, can improve cocoon drying efficiency and quality, energy-conserving and environment-protective, improve the overall economic efficiency of sericulture there.
Accompanying drawing explanation
Accompanying drawing is used for explaining the present invention.
Fig. 1 is control system block diagram of the present invention.
Fig. 2 is the control flow chart of control system of the present invention.
Fig. 3 be control system of the present invention for the production of structural representation.
The specific embodiment
Adopt microwave and far infrared light wave silk cocoon to be carried out to the method for cocoon drying, comprise step:
(a), far infrared light wave cocoon drying step: far infrared light wave cocoon drying storehouse is set, places far red light wave producer in far infrared light wave cocoon drying storehouse, silk cocoon is carried out to far infrared light wave processing;
(b), microwave cocoon drying step: be provided with microwave cocoon drying storehouse, place microwave generator in microwave cocoon drying storehouse, silk cocoon is carried out to microwave treatment.
Described step (a) with the job order of step (b) is: by microwave cocoon drying storehouse,----mode in microwave cocoon drying storehouse or far infrared light wave storehouse--microwave cocoon drying storehouse--far infrared light wave storehouse combination is carried out cocoon drying in far infrared light wave storehouse.
Also comprise silk cocoon supplying step: silk cocoon conveying device is set, by job order, silk cocoon is delivered to each cocoon drying storehouse successively.
The step of carrying out heating work by described arrangement mode is: first the first storehouse is heated, reach smoking after data of setting, after delay time through setting, restarting the second storehouse heats, the second storehouse reaches after the refining data of setting, after delay time through setting, then the 3rd storehouse is heated, has to the last heated in a storehouse.
The step that stops heating work by described arrangement mode is: first the first storehouse is stopped to heating, after delay time through setting, restart the second storehouse and stop heating, after the delay time through setting, again the 3rd storehouse is stopped to heating, until all heating all stop.
Also comprise microwave power set-up procedure: the silk cocoon temperature in each microwave storehouse is detected, and compare with the bin temperature of setting, according to comparative result, adjust microwave power, make silk cocoon temperature reach setting value.
Also comprise far red light wave power set-up procedure: the silk cocoon temperature in each far infrared light wave storehouse is detected, and compare with the bin temperature of setting, according to comparative result, adjust far red light wave power, make silk cocoon temperature reach setting value.
The establishing method of described delay time is: detect silk cocoon entry time and silk cocoon conveying device and carry the speed of service, by calculating all heating bins, there is the time that silk cocoon enters to be set as delay time, and according to this delay time, start successively microwave generator or the far red light wave producer of corresponding bin, to entering the silk cocoon of bin, carry out heating, drying.
A kind of microwave and far infrared light wave of adopting carries out the control system of cocoon drying to silk cocoon:
(a), silk cocoon conveying device is set, for delivery of silk cocoon;
(b), be provided with microwave cocoon drying storehouse, the conveyer belt of described silk cocoon conveying device is through microwave storehouse,, placement microwave generator, carries out microwave treatment to the silk cocoon of the conveyer belt of silk cocoon conveying device in microwave cocoon drying the storehouse in;
(c), be provided with far infrared light wave cocoon drying storehouse, the conveyer belt of described silk cocoon conveying device is through far infrared light wave storehouse,, placement far red light wave producer, carries out far infrared light wave processing to the silk cocoon of the conveyer belt of silk cocoon conveying device in far infrared light wave cocoon drying the storehouse in;
(d), at cocoon drying material inlet place, be provided with material detection device, for detection of whether having silk cocoon to enter heating cabinet;
(e), described far infrared light wave storehouse and microwave storehouse are by microwave cocoon drying storehouse, and----arrangement mode in microwave cocoon drying storehouse or far infrared light wave storehouse--microwave cocoon drying storehouse--arrangement mode in far infrared light wave storehouse is arranged along conveyer belt in far infrared light wave storehouse;
(f), be provided with control centre; described control centre comprises protection module signal, guidance panel signal, temperature detecting module signal, material detection module signal for receiving; above-mentioned signal is processed, and output comprises microwave generator control signal, far infrared light wave generator signal, transmission motor inverter signal, communication is connected feeding motor frequency converter signal with man-machine interface.
Above-mentioned control principle is:
1, control principle
As shown in Figure 1; in cocoon drying process; adopt automatic control means; by material detect, speed detects and temperature detection; feeding machine speed, conveyer belt speed, heating using microwave power, far infrared light wave heating power are controlled; to obtaining best cocoon drying effect, and when there are abnormal conditions, protect cocoon drying device not damage.
Whether 1.1 materials detect: at cocoon drier material inlet place, detect and have silk cocoon to enter heating bin.If any silk cocoon, enter, normal heating; As do not have silk cocoon to enter, close the heating power source of corresponding bin, to protect heating element heater and to save the energy.
1.2 speed detect: in cocoon drying process, detect the speed of service of silk cocoon conveyer belt, and adjust the rate of feeding of feeding machine and the speed of conveyer belt is synchronizeed, make that feeding procedure is smooth and easy, silk cocoon can not be out of shape because being squeezed.
The speed detecting step of the present embodiment is: after conveyer belt motor M 90 starts; PLC (M1); from frequency converter M9, read the actual motion speed V1 of conveyer belt motor M 90; then to feeding motor frequency converter M10, send enabled instruction and start feeding machine motor M 100, reading the actual motion speed V2 of feeding machine motor M 100 simultaneously; In M1 inside, compare computing and adjust the speed value of feeding motor frequency converter M10: as V2 ﹥ V1 reduces the speed value of feeding motor frequency converter M10, as V2 ﹤ V1 strengthens the speed value of feeding motor frequency converter M10, as V2 ﹦ V1 keeps the speed value of feeding motor frequency converter M10 constant, make V2 follow the tracks of all the time V1, keep synchronous.
1.3 temperature detection: detect in real time the temperature of silk cocoon in storehouse in heating bin, as the foundation of adjusting microwave or far red light wave power, make under the prerequisite that guarantees flash baking neither can be because of over-heat inside quick-fried pupa, can not stick with paste because surface is overheated cocoon yet.
The step that the present embodiment is controlled temperature has: first by examination, dry, obtain the quick-fried pupa temperature T 1 of different cultivars silk cocoon and stick with paste cocoon temperature T 2, these examinations are dried to data and insert in the database of man-machine interface M3.Before cocoon drying, by the selected cocoon drying data of menu interface of man-machine interface M3, man-machine interface M3 is sent to PLC (M1) by cocoon drying data.During cocoon drying, the silk cocoon temperature T that PLC (M1) measures each heating using microwave bin by temperature detecting module M4, controls: when T1-5 ℃ of T ﹥, reduce the heating using microwave power of this bin as follows; When T1-8 ℃ of T ﹤, strengthen the heating using microwave power of this bin; When T1-5 ℃ of T1-8 ℃ of ﹤ T ﹤, keep the heating using microwave power of this bin.During cocoon drying, the silk cocoon temperature T that M1 measures each far infrared light wave heating bin by temperature detecting module M4, controls: when T2-5 ℃ of T ﹥, reduce the far infrared light wave heating power of this bin as follows; When T2-8 ℃ of T ﹤, strengthen the far infrared light wave heating power of this bin; When T2-5 ℃ of T1-8 ℃ of ﹤ T ﹤, keep the far infrared light wave heating power of this bin.So can guarantee in cocoon drying process, silk cocoon neither can be because of over-heat inside quick-fried pupa, can not stick with paste because surface is overheated cocoon yet.
1.4 abnormal protections: cocoon drying device is in running, during the abnormal conditions such as machinery is stuck, external power source abnormal as occurred, internal component excess Temperature, out of service immediately, and shows fault alarm information.
2, implementation method
Control system is as shown in Figure 1: PLC (M1) is as control core; reception, from the signal of guidance panel M2, temperature detecting module M4, material detection module M5, protection module M6, conveyer belt frequency converter M9, feeding motor frequency converter M10, is sent control instruction to microwave generator M7, far red light wave producer M8, conveyer belt motor inverter M9, feeding machine motor inverter M10, protection module M6.Man-machine interface M3 and M1 carry out bidirectional data exchange by RS485 interface, can, by man-machine interface M3 to the instruction of M1 input operational factor, also can show by man-machine interface M3 the operating state signal of M1 output.
Guidance panel M2 is connected by DI port with M1, sends the operation signal of " startup " or " stopping ".M1 receives after guidance panel M2's " startup " signal, according to the operational factor of setting, to microwave generator M7, far red light wave producer M8, frequency converter M9, frequency converter M10, sends operating instruction, makes cocoon drying device carry out cocoon drying according to the program weaving.
Man-machine interface M3 is the man-machine interface with touch operation function, can carry out data operation and data storage.Man-machine interface M3 is connected with M1 by RS485 interface, carries out bidirectional data exchange.Can on guidance panel M2, work out, storage running program.Can from guidance panel M2 transfer needed prepared in advance and storage working procedure, service data is sent to M1, allow cocoon drying device move according to needed program.By different silk cocoons smoke data respectively program storage in guidance panel M2, during cocoon drying, only need transfer program from guidance panel M2 and data are sent to M1 just can make cocoon drying device automatically according to program, complete cocoon drying.Service data comprises: the design temperature of the design temperature of the conveyer belt speed of service, each heating using microwave bin, each far infrared light wave heating bin.
Temperature detecting module M4 is comprised of infrared temperature sensor and signal converter, and each heating bin is installed an infrared temperature sensor, and the quantity of sensor is identical with the quantity of heating bin.Signal converter by sensor measurement to temperature signal convert the current signal of 4-20 milliampere to, by AI port, be input to M1, M1 compares computing by the bin temperature that respectively heats bin silk cocoon temperature and program setting measuring, operation result is installed and is adjusted microwave power or the far red light wave power that respectively heats bin, make cocoon drying process and result meet program requirement.
Material detection module M5 is comprised of infrared material acquisition sensor and signal converter, and infrared material acquisition sensor is arranged on the indoor silk cocoon porch of first heating cabinet of cocoon drying device.When having silk cocoon to enter, signal converter output high level signal, this high level signal enters M1 through DI port, the speed of the moment that M1 produces according to this high level signal and conveyer belt operation can calculate the time that all heating bins have silk cocoon to enter, and according to this time, start successively microwave generator or the far red light wave producer of corresponding bin, to entering the silk cocoon of bin, carry out heating, drying.When scarce material does not have silk cocoon to enter, signal converter output low level is to M1, the speed of the moment that M1 produces according to this low level signal and conveyer belt operation can calculate the time that all heating bins lack material, and according to this time, close successively microwave generator or the far red light wave producer of corresponding bin, avoid damaging microwave magnetron and far red light wave duct because lacking dry baking of material, reach the object of saving electric energy simultaneously.
Protection module M6 is comprised of three-phase alternating voltage detector, current of electric detector, magnetron Temperature Detector, and a Temperature Detector is installed on the radiator of each microwave magnetron, and the quantity of Temperature Detector is identical with the quantity of microwave magnetron.Protection module M6 produces three level signals, respectively: " city's electrical anomaly ", " motor abnormality ", " magnetron is abnormal ", these three signals are connected with M1 through DI port.Under normal circumstances, " city's electrical anomaly ", " motor abnormality ", " magnetron is abnormal " three signals are all low levels.When three-phase alternating current voltage between phases offrating 15% time, " city's electrical anomaly " signal becomes high level; When due to machinery is stuck or electrical fault cause current of electric be elevated to rated current 300% time, " motor abnormality " signal becomes high level; When having the temperature of magnetron to reach 70 ℃, " magnetron is abnormal " signal becomes high level.In three abnormal signals, as long as have one for high level, M1 is to microwave generator M7, far red light wave producer M8, frequency converter M9, frequency converter M10 halt instruction, and on man-machine interface M3, shows failure alarm signal, is convenient to search, repair fault.
M7 is microwave generator, each heating using microwave bin has a microwave generator, its control end is connected with M1 by DI port, and M1 is started or stoped microwave generator, by output PWM pulse-width signal, adjusted heating using microwave power by output switching signal.
M8 is far red light wave producer, each far infrared light wave heating bin has a far red light wave producer, its control end is connected with M1 by DI port, and M1 is started or stoped far red light wave producer, by output PWM pulse-width signal, adjusted far infrared light wave heating power by output switching signal.
M9 is conveyer belt motor inverter, by RS485 port, be connected with M1, when M1 sends startup and rotary speed instruction to conveyer belt motor inverter M9, conveyer belt motor inverter M9 drives 90 operations of conveyer belt motor M, silk cocoon is sent into heating bin, and conveyer belt motor inverter M9 is to the actual motion speed of M1 feedback conveyer belt motor simultaneously.
M10 is feeding machine motor inverter, by RS485 port, be connected with M1, when M1 sends startup and rotary speed instruction to feeding machine motor inverter M10, feeding machine motor inverter M10 drives 100 operations of feeding machine motor M, silk cocoon is served to conveyer belt, and feeding machine motor inverter M10 is to the actual motion speed of M1 feedback feeding machine motor simultaneously.M1 compares computing by the actual motion speed of the actual motion speed to conveyer belt motor and feeding machine motor, adjusts the rotary speed instruction of feeding machine motor inverter M10, and the rate of feeding of feeding machine and the speed of service of conveyer belt are synchronizeed.
The control flow of system as shown in Figure 2.
When the present invention is applied to the cocoon drier shown in Fig. 3, heating bin is according to a microwave storehouse, a far infrared light wave storehouse ... be spaced, be arranged as shown in Figure 3 the first microwave storehouse 10-1, the first far infrared light wave storehouse 9-1, the second microwave storehouse 10-2, the second far infrared light wave storehouse 9-2, silk cocoon 8 is pressed silk cocoon traffic direction 4 by netted conveyer belt 6 and is carried, first enter the first microwave storehouse 9-1 and carry out heating using microwave, then enter the first far infrared light wave storehouse 10-1 heating, enter again the second microwave storehouse 9-2, the second far infrared light wave storehouse 10-2 carry out successively microwave, light wave, microwave, light wave ... heating, until oven dry silk cocoon.The bottom in each far infrared light wave storehouse is provided with reflective mirror 5 and is used as light wave reflection device, and the lower surface of the far infrared light wave that top far red light wave duct 2 is sent from bottom reflection to silk cocoon is heated the upper and lower surface of silk cocoon simultaneously.Each microwave storehouse is provided with microwave generator 3.Heating the quantity of bin can determine according to conditions such as fabricating yard, cocoon drying amount, power supply capacities, and the heat time is determined by the speed of service of conveyer belt.Each bin has a dehumidifier ventilating opening 1, and the moisture in bin is extracted out outside storehouse.
Conveyer belt 6 connects into conveying device with delivery roller 7.

Claims (10)

1. adopt microwave and far infrared light wave silk cocoon to be carried out to a method for cocoon drying, it is characterized in that: comprise step:
(a), far infrared light wave cocoon drying step: far infrared light wave cocoon drying storehouse is set, places far red light wave producer in far infrared light wave cocoon drying storehouse, silk cocoon is carried out to far infrared light wave processing;
(b), microwave cocoon drying step: be provided with microwave cocoon drying storehouse, place microwave generator in microwave cocoon drying storehouse, silk cocoon is carried out to microwave treatment.
2. employing microwave according to claim 1 and far infrared light wave carry out the method for cocoon drying to silk cocoon, it is characterized in that: described step (a) with the job order of step (b) is: by microwave cocoon drying storehouse,----mode in microwave cocoon drying storehouse or far infrared light wave storehouse--microwave cocoon drying storehouse--far infrared light wave storehouse combination is carried out cocoon drying in far infrared light wave storehouse.
3. employing microwave according to claim 2 and far infrared light wave carry out the method for cocoon drying to silk cocoon, it is characterized in that: also comprise silk cocoon supplying step: silk cocoon conveying device is set, by job order, silk cocoon is delivered to each cocoon drying storehouse successively.
4. employing microwave according to claim 3 and far infrared light wave carry out the method for cocoon drying to silk cocoon, it is characterized in that: the step of carrying out heating work by described arrangement mode is: first the first storehouse is heated, reach smoking after data of setting, after delay time through setting, restart the second storehouse and heat, the second storehouse reaches after the refining data of setting, after the delay time through setting, the 3rd storehouse is heated, has to the last heated in a storehouse again.
5. employing microwave according to claim 2 and far infrared light wave carry out the method for cocoon drying to silk cocoon, it is characterized in that: the step that stops heating work by described arrangement mode is: first the first storehouse is stopped to heating, after delay time through setting, restart the second storehouse and stop heating, after delay time through setting, again the 3rd storehouse is stopped to heating, until all heating all stop.
6. employing microwave according to claim 1 and far infrared light wave carry out the method for cocoon drying to silk cocoon, it is characterized in that: also comprise microwave power set-up procedure: the silk cocoon temperature in each microwave storehouse is detected, and compare with the bin temperature of setting, according to comparative result, adjust microwave power, make silk cocoon temperature reach setting value.
7. employing microwave according to claim 1 and far infrared light wave carry out the method for cocoon drying to silk cocoon, it is characterized in that: also comprise far red light wave power set-up procedure: the silk cocoon temperature in each far infrared light wave storehouse is detected, and compare with the bin temperature of setting, according to comparative result, adjust far red light wave power, make silk cocoon temperature reach setting value.
8. according to the employing microwave described in claim 4 or 5 and far infrared light wave, silk cocoon is carried out to the method for cocoon drying, it is characterized in that: the establishing method of described delay time is: detect silk cocoon entry time and silk cocoon conveying device and carry the speed of service, by calculating all heating bins, there is the time that silk cocoon enters to be set as delay time, and according to this delay time, start successively microwave generator or the far red light wave producer of corresponding bin, to entering the silk cocoon of bin, carry out heating, drying.
9. employing microwave according to claim 3 and far infrared light wave carry out the method for cocoon drying to silk cocoon, it is characterized in that: described silk cocoon supplying step comprises: the speed synchronizing step of rate of feeding and conveyer belt: the actual motion speed V1 and the feeding machine motor actual motion speed V2 that measure conveyer belt motor, the actual motion speed V1 of conveyer belt motor and feeding machine motor actual motion speed V2 are compared, as V2 ﹥ V1 reduces the speed value of conveyer belt motor actual motion speed, as V2 ﹤ V1 strengthens the speed value of feeding machine motor actual motion speed, as V2 ﹦ V1 keeps the speed value of conveyer belt motor actual motion speed constant, make V2 follow the tracks of all the time V1, keep synchronous.
10. a control system that realizes method described in claim 1, is characterized in that:
(a), silk cocoon conveying device is set, for delivery of silk cocoon;
(b), be provided with microwave cocoon drying storehouse, the conveyer belt of described silk cocoon conveying device is through microwave storehouse,, placement microwave generator, carries out microwave treatment to the silk cocoon of the conveyer belt of silk cocoon conveying device in microwave cocoon drying the storehouse in;
(c), be provided with far infrared light wave cocoon drying storehouse, the conveyer belt of described silk cocoon conveying device is through far infrared light wave storehouse,, placement far red light wave producer, carries out far infrared light wave processing to the silk cocoon of the conveyer belt of silk cocoon conveying device in far infrared light wave cocoon drying the storehouse in;
(d), at cocoon drying material inlet place, be provided with material detection device, for detection of whether having silk cocoon to enter heating cabinet;
(e), described far infrared light wave storehouse and microwave storehouse are by microwave cocoon drying storehouse, and----arrangement mode in microwave cocoon drying storehouse or far infrared light wave storehouse--microwave cocoon drying storehouse--arrangement mode in far infrared light wave storehouse is arranged along conveyer belt in far infrared light wave storehouse;
(f), be provided with control centre; described control centre comprises protection module signal, guidance panel signal, temperature detecting module signal, material detection module signal for receiving; above-mentioned signal is processed, and output comprises microwave generator control signal, far infrared light wave generator signal, transmission motor inverter signal, communication is connected feeding motor frequency converter signal with man-machine interface.
CN201310531976.7A 2013-11-03 2013-11-03 Method and control system for drying silkworm cocoons by microwaves and far infrared waves Pending CN103759503A (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
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CN106152764A (en) * 2016-08-05 2016-11-23 哈尔滨兴亚技术有限公司 A kind of energy conserving system of festoon drier
CN109234814A (en) * 2018-07-23 2019-01-18 安徽三利丝绸集团有限公司 It is a kind of to guarantee that the two of cocoon quality rushes drying means

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN202514531U (en) * 2012-03-15 2012-11-07 林清矫 Equipment for alcoholizing and aroma-raising tea leaves
CN202980097U (en) * 2013-01-08 2013-06-12 塔里木大学 Microwave-infrared combined red date dryer

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN202514531U (en) * 2012-03-15 2012-11-07 林清矫 Equipment for alcoholizing and aroma-raising tea leaves
CN202980097U (en) * 2013-01-08 2013-06-12 塔里木大学 Microwave-infrared combined red date dryer

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106152764A (en) * 2016-08-05 2016-11-23 哈尔滨兴亚技术有限公司 A kind of energy conserving system of festoon drier
CN106152764B (en) * 2016-08-05 2018-08-14 哈尔滨兴亚技术有限公司 A kind of energy conserving system of festoon drier
CN109234814A (en) * 2018-07-23 2019-01-18 安徽三利丝绸集团有限公司 It is a kind of to guarantee that the two of cocoon quality rushes drying means

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Application publication date: 20140430