CN103758482A - Universal random deviation rectification outside injected magnetic fluid polished rod sealing device - Google Patents
Universal random deviation rectification outside injected magnetic fluid polished rod sealing device Download PDFInfo
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- CN103758482A CN103758482A CN201410057806.4A CN201410057806A CN103758482A CN 103758482 A CN103758482 A CN 103758482A CN 201410057806 A CN201410057806 A CN 201410057806A CN 103758482 A CN103758482 A CN 103758482A
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Abstract
Provided is a universal random deviation rectification outside injected magnetic fluid polished rod sealing device applied for oil extraction in the oil field. The universal random deviation rectification outside injected magnetic fluid polished rod sealing device comprises a polished rod sealing culvert at the upper portion, wherein an upper and a lower group of permanent magnets are arranged in the culvert, an injection hole is formed in the middle portion capable of Is capable of injecting and supplying magnetic fluid into a cavity in due time to conduct a dynamic sealing to the polished rod, and a universal-joint mechanism at the lower portion is capable of rectifying deviation randomly in radial and axial three-dimensional space. A polished rod sealing culvert assembly is arranged above the random deviation rectification mechanism. The universal random deviation rectification outside injected magnetic fluid polished rod sealing device thoroughly resolves problems that production halts often occur due to applying packing polished rod sealing device in the existing oil extraction with huge energy consumption and easy damage, causing emitting, dipping and leakage of well mouth pressed oil, gas and water and accompanying serious environmental pollution, potential safety hazard and other world class problems, and can be widely applied in well mouth polished rod sealing of oil field sucker-rod pump oil extractor.
Description
One, technical field
(1), the technical field of the invention:
Patent is recorded technical field: mechanical device and transportation technology field---control device or system that mechanical component---G05G---is only distinguished by mechanical features.
Department of Science and Technology's high-technology field catalogue: eight, new and high technology is rebuild traditional industry---(four) novel mechanical---2, universal machine and novel mechanical.
(2), range of application:
The present invention is petroleum industry energy-saving and emission-reduction, safety and environmental protection new technology, is the upgraded product of old polished rod sealer, is applicable to the polished rod seal of the approximately 500,000 mouthfuls of Dlagnosis of Sucker Rod Pumping Wells in more than 20 big-and-middle-sized oil fields, the whole nation.
(3), function:
The present invention adopts state-of-the-art Magneticfluid Seal Technique, realizes " zero " of oil-extractor polish-rod reciprocating motion overall process leakage sealed; Adopt universal random deviation correction mechanism simultaneously, solved for a long time polished rod drift in oil recovery process and wiped bad problem of clashing and breaking; The present invention substitutes the rubber packing or the braiding packing sealing means that have used century more than one, solved the frequent stopping production operation that packing_seal causes, and frictional resistance is large, oil pumper power consumption is large, damage frequent, wellheadpressure oil gas water " run, drip, leak ", and a series of world-famous puzzles such as consequent serious environment pollution and potential safety hazard.
Two, background technology
Replaced product category:
(1), traditional packing box class polished rod sealer
1, kind: the widely used traditional polish rod sealing in current each oil field mainly contains, the modified products of single packing box sealer, double-packing box sealer, single turriform packing box sealer, double tower shape packing box sealer, spherical packing box sealer and combined crosswise thereof etc., kind nearly more than ten is planted.
2, basic structure
Tradition oil-extractor polish-rod rubber packing_seal device, most typical is " 0 " shape rubber ring list packing box polished rod sealer, its structure is as shown in Figure 2.
The structure of this series products is mainly comprised of following components: 14, upper press cover swing handle; 15, leather is blue; 16, upper press cover; 17, " 0 " type rubber seal (or braiding packing sealing ring); 18, polished rod; 19, packing box; 20, packing box and production tree box cupling.
Other types product, as packing_seal devices such as double-packing box, tower box, spherical boxes, is to change substantially seal type as superimposed type, turriform or spherical into, and respective pinch device feature shape has been made part and improved, and all the other structures are basic identical.
3, know-why
As shown in Figure 1, by screwing upper press cover 16, promote leather blue 15, compress " 0 " shape rubber seal (or braiding packing sealing ring) 17, make it to hold tightly polished rod, thereby play sealing function, prevent in oil well with force feed, gas, water with the reciprocating motion of the polished rod well head of emerging.
Other each kind product technology principles are also basically identical, are all also by mechanical compaction mode, make blob of viscose hold polished rod tightly, play sealing function.
4, product function, effect
The function of tradition polish rod sealing is, by compressing wear resistant packing, polished rod implemented to " locking " sealing, prevent in oil well with force feed, gas, water with the reciprocating motion of the polished rod well head of emerging.
This series products has been continued to use century more than one, facts have proved that it can play certain sealing function at the use initial stage, but existing problems are a lot, can not adapt to oil field modernization construction needs, is badly in need of update.
5, existing problems:
As shown in Figure 2, adopt mechanical compaction blob of viscose to implement " locking " sealing to the polished rod in moving back and forth, existing problems are mainly manifested in following eight aspect:
(1), cause serious environment pollution.
" locking " sealing must cause rubber packing (or braiding packing sealing ring) wearing and tearing, what first from wearing and tearing slot leakage, go out is oil field gas, according to United Nations Environment Programme (UNEP) official website, announce the about 13600000000m of natural gas, oil field gas that discharge to atmosphere every year at produce oil, gas well in the whole world
3.Natural gas, oil field gas main component are CH
4(also there is a certain amount of SH
2), its absorption and releasing heat ability are far above CO
2, belong to Super High Carbon discharge, be depletion of the ozone layer, greenhouse effect expansion and the important root that causes acid rain.In oil field, cannot see like this, impalpable poisonous, pernicious gas all discharging every day in a large number.After packing may wear to a certain degree, crude oil and the highly mineralized formation brines ground of will leaking, causes the severe contamination of ground surface environment; If oil well is in farmland, will cause crops dead in flakes.
(2), labor strength is large.
For packing box is not leaked, oil recovery workman must make an inspection tour well site every day, tightens packing gland; The application life of packing is generally not long, within every 1~2 week, must stop production and change new packing; 1 class of oil recovery carries out this two daily operations to tens up to a hundred mouthfuls of oil wells, is workpeople's maximum burden.Especially in the winter time northern oil field conducts a field operation under the adverse circumstances of subzero one, 20 degree, and its arduous degree is well imagined.
(3), potential safety hazard.
The gas overflowing from packing box is natural gas, and its main component is CH4, C2H6, C3H8 etc.; According to different geological conditions, also contain more or less H2S, the former is inflammable and explosive, and the latter's respiratory system of burning, causes people's death by suffocation.Therefore say, it is the serious potential safety hazard in oil field that packing leaks.
(4), increase energy consumption.
In pumping production process, no matter be upstroke or down stroke, polished rod braking state in being held tightly by packing all the time, has increased the resistance of motion, thereby has also just increased oil pumper energy consumption.
(5), waste resource.
Blob of viscose packing (or braiding packing sealing ring) is by after abrasion, and between polished rod, produces gap, and along with extend service time, this gap constantly expands, and the band force feed in oil well, gas, water are constantly emerged, overflow loose from gap, have wasted valuable resource.
(6), damage polished rod.
Because polished rod is all the time in mechanical pressure and hold Frotteurism tightly, frictional dissipation makes polished rod from the coarse to fine, and fatigue stress cracks polished rod inside, and double action has shortened polished rod application life greatly.
(7), easily cause sucker rod partially to rub.
Because polished rod is all the time in rigidity oppression state, when its motion departs from oil well axis, will drive sucker rod below (short seven, 800 meters, long two, three kms) also depart from oil well axis and move, cause sucker rod partially to rub, thereby increase oil pumper power consumption, and easily rub rod collar, cause disconnected bar accident, oil well is forced to stop production.
(8), production suspension induced losses is large.
As mentioned above, use packing box polished rod sealer, the frequent replacing packing bringing, change polished rod, cause that sucker rod rubs partially, disconnected bar, the operations such as well workover, all must stop oil pumper work.Individual well is like this, and each oil field is all like this.According to incompletely statistics, the energy consumption that causes every year due to packing problem in the whole nation, material consumption, production suspension induced losses, operating cost etc. do not descend hundred million yuan of hundreds ofs.
(2), magnetic fluid polished rod sealer for oil production in oilfield
I Deng Haibo obtains magnetic fluid polished rod sealer for oil production in oilfield utility model patent on March 4th, 2009, and the patent No. is ZL200820065400.0, and its overall structure is as Fig. 3.
Through laboratory test and well site of oil field test, confirmed an effect, my device for sealing magnetic fluid of design has advance and reliability exactly; Two improved problems of needs have been proposed: the one, magnetic fluid has a small amount of loss in polished rod reciprocating motion process, within every 1~2 year, needs to supplement 1 time; The 2nd, in oil pumping process, polished rod drift is normality, and must having deviation correcting device guarantee polished rod and sealing to contain shell, not wipe clashing and breaking bad.
Magnetic fluid polished rod sealer is noted in the universal random correction that this is declared outward, is the improvement upgrading to my ZL200820065400.0 patented technology.
Three, summary of the invention
(1), goal of the invention
As previously mentioned, packing box polish rod seal device has been widely used century more than one, and the intrinsic drawback of these eight aspects of series products does not solve so far, and serious environment pollution has a strong impact on production and the benefit in oil field, has restricted the development of petroleum industry.
Invent universal random correction and note magnetic fluid polished rod sealer object outward, realize exactly the technological innovation of packing box polish rod seal device, by New Product, substitute the old product falling behind, promote the upgrading of petroleum industry equipment renovation.
The present invention is sealed oil-field oil pumper polished rod by old-fashioned solid packing " locking ", upgrading becomes magnetic fluid " filling " sealing.The feature such as the present invention has that good sealing effect, frictional resistance are little, energy-saving and emission-reduction, safety and environmental protection, raising oil gas recovery rate, input-output ratio are high, good in economic efficiency; Especially the poisonous inflammable natural gas of association in oil well (main component methane) etc. can be sealed completely, thereby avoid its excessive faling apart in air, atmosphere to be polluted and destroyed, be conducive to alleviate Global Greenhouse Effect, be the good energy-conserving and environment-protective project that promotes that recycling economy development and green oilfield are built, its direct economic benefit and social benefit are very huge.
(2), concrete scheme of the present invention
Magnetic fluid polished rod sealer is noted in universal random correction outward, it is characterized in that: top arranges polished rod seal to be contained, and contains the in-built lower two-layer PTFE box cover that is set up, and in every layer of box cover, down enters fan-shaped permanent magnet, forms the high-intensity magnetic field district that has 24 magnetic loops within containing; Outer orifice and valve are set in the middle of containing, can and can supplement at any time magnetic fluid to injection in bin; Under permanent magnet magnetic field action, " magnetic fluid " injecting is suspended state by permanent magnet absorption " control " all the time, these " magnetic suspension bodies " are automatically inserted polished rod and box cover, box cover and are contained the high-intensity magnetic field district between inwall, thereby any gap in filling, plug for seal region, plays lasting sealing function; The cating nipple of middle part for rectifying a deviation at random in the axial direction, polished rod seal culvert is combined on joint member, can rectify a deviation 1 °~30 ° by any direction; Bottom is universal joint pedestal, and universal joint slip plane is set in the middle of pedestal, can be in the random sliding translation correction of sagittal plane any direction; Pedestal bottom is the threaded collar joint with tapering, is connected with production tree.
(3), theoretical principle of the present invention
According to modern quantum-mechanical theory, material is because the microcosmic reciprocation of electron spin magnetic moment, orbital magnetic moment and nuclear moments produces magnetic field; Magnetic field is the objective form of one that material exists; Magnetic field has energy and momentum; Any magnetic bodies always has the N utmost point and the S utmost point, and the two poles of the earth can not independently exist, and its essence is the Orienting ordered arrangement of inner magnetic domain.The R.C.Ohandley of Massachusetts Institute Technology teaches and studies have shown that through long-term experiment, and (granularity is 10 for single magnetic domain or many magnetic domains soft magnetic property liquid
-7~10
-9m), under strong magnetic field action, magnetize, can form polarity orientation ordered arrangement at three dimensions, and its mathematical description is deferred to the fundamental equations such as Maxwell, Biot-Savart, Bernoulli.
(4), the technology of the present invention innovative point
1, New Magnetic Field Controlled fluid seals technology.
Described magnet fluid sealing,, around inner polished rod is contained in sealing, two-layer 12 fan-shaped high field intensity rare-earth permanent magnets are set, this innovative design can form the high-intensity magnetic field district that has 24 magnetic loops within sealing is contained, magnetic fluid is injected by outer orifice, under permanent magnet magnetic field action, " magnetic fluid " is adsorbed all the time " control " and is suspended state, and these " magnetic suspension bodies " are automatically inserted polished rod and box cover, box cover and contained any gap between inwall, play the sealing function of lasting stability.
2, universal random deviation correcting technology.
Described universal random deviation correction mechanism, can on three dimensions and random time point, realize the mechanism of random correction, its centre is universal joint, top is gland, bottom is chassis, and is combined in chassis slidably in closed base, axially can rectify a deviation arbitrarily 1 °~30 °, radially arbitrarily sliding translation rectify a deviation to tube wall, polished rod seal contain be combined on joint member.
Facts have proved, polished rod is in the random correction of three dimensions and random time point, is capable of reducing friction resistance, saves energy and reduce the cost, prevents that polished rod and sealer from containing box and wiping clashing and breaking and hinder and guarantee the long-lived necessary technology of sealer.
3, magnetic fluid injects and supplements technology.
In magnet fluid sealing (no matter being axis of rotation or the reciprocating shaft seal) device that can search on network, all there are no outer note magnetic fluid report.But, according to my practice, in utility model patent magnetic fluid polished rod sealer for oil production in oilfield (patent No. the is ZL200820065400.0) pilot process of my invention, magnetic fluid evaporation and loss gradually minimizing are inexorable laws, supplementing magnetic fluid must disassemble sealer from equipment, after having supplemented, refill up, and this is torn open, a dress, increase manpower consumption, cause production suspension induced losses.Therefore, we have researched and developed magnetic fluid filler and the outer note technology with independent intellectual property right.
Described outer note magnetic fluid technique, concrete grammar is, the injection gun input pipe of designed, designed is connected in to the outer geat of sealer from touching joint, open outer geat valve, magnetic fluid filler is inserted to injection gun, suppress injection gun, within containing, sealing injects magnetic fluid, get to interior pressure and reach 10MPa and fill up, thereby realize not stopping production, inject and supplementary magnet fluid sealing agent, can greatly extend sealer application life.
(5), eight large effects
(1) good sealing effect, long service life.
Magnetic fluid polished rod sealer is noted in universal random correction outward, adopts state-of-the-art technology, innovative design, advanced material to produce, and guarantees " zero " leakage.This product is without regular job, and safe handling continuously 2 to 3 years can not stop production; After 2 years, through minor service, can continue to use, the life-span is 5 to 6 years.
(2) save manually.
Magnetic fluid polished rod sealer is noted in universal random correction outward, can remove oil recovery workman from and remove tight rubber gland for packing box every day, and can remove from stops production for two weeks 1 time changes packing, can reduce due to operations such as the well workovers of using packing box to cause, thereby save manually, reduce labor strength, reduce cost for oil production.
(3) environmental benefit is huge.
Magnetic fluid polished rod sealer is noted in universal random correction outward, owing to having stopped to be with force feed, gas, water " run, drip, leak " in oil well, has particularly eliminated CH
4, C
2h
6deng the harm of Super High Carbon gas discharging, avoided the pollution to atmosphere and ground, for building " green ecological oil field ", to descendants, stay the next green earth to make contributions.
(4) energy-saving and cost-reducing.
Compare to traditional packing box polished rod sealer, universal random correction is noted magnetic fluid polished rod sealer outward solid-state rigidity friction is become to liquid flexible friction, and the frictional dissipation merit producing greatly reduces, thereby reduces oil pumper power consumption, reduces cost for oil production.
(5) improve resource utilization.
Magnetic fluid polished rod sealer is noted in universal random correction outward, effectively realizes " zero " and leaks, and has avoided oil, gas, water resource " run, drip, leak ", can improve recovery ratio; The whole nation 500,000 mouthfuls of beam pumping unit wells of having an appointment, leak if can realize " zero ", and the resource increasing income and wealth are very huge.
(6) guarantee safety.
After the wearing and tearing of tradition packing box polished rod sealer, what first leak is oil field gas, and diffuse pollution air is at least inflammable, explosive at most, causes security incident; If especially contained H2S exceeds standard, the on-the-spot worker's of entail dangers to personal safety; And magnetic fluid polished rod sealer " 0 " leakage is noted in universal random correction outward, just guaranteed safety.
(7) improve work efficiency.
What tradition packing box sealer adopted is the mechanism of " locking " polished rod seal, and this mechanism is one of major reason causing the production accidents such as polished rod rubs, sucker rod is suppressed bent eccentric wear, sucker rod rubs, pumping rod disengaging.Once there is this class accident, must stop production to overhaul, add the moisture convalescence of opening after taking out, at least six, seven working days of produce oil loss, many reach one, 20 working days; Meanwhile, daily replacing packing and packing box also must stop production, and this regular production suspension induced losses cannot be added up especially.Adopt universal random correction to note magnetic fluid polished rod sealer outward, can greatly reduce the above-mentioned off-time, improve oil pumper effective working, improve oil recovery efficiency, increase oil, gas output.
(8) good in economic efficiency.
In sum, universal random correction note outward magnetic fluid polished rod sealer good sealing effect, long service life, raising resource recovery, energy-saving and cost-reducing, save artificial, safety and environmental protection, raising work efficiency etc., both can create direct economic benefit, having again the safety and environmental protection effect in structure " Green Sustainable oil field ", is a New Product with important promotional value.More conservatively its economic worth is done to an estimation: by 2.8 tons of calculating of the average daily well yield of group of PetroChina Company Limited. in 2007, only increase by 5 effectively work orders individual well year, can increase production 14 tons of crude oil; And the whole nation 500,000 mouthfuls of these type of machine pumpingh wells of having an appointment, after generally promoting the use of, a year volume increase total amount can reach 7,000,000 tons, and direct economic benefit can reach more than 200 hundred million yuan, and its economic benefit and social benefit are all very considerable.
(6), important technological parameters
It is as follows that magnetic fluid polished rod sealer important technological parameters is noted in universal random correction outward:
1, appearance and size: ∮ 88.9 × 450mm
2, net weight: 18kg
3, connection dimension: 27/8TBG
4, tensile strength: >=600MPa
5, serviceability temperature: one 40~+ 120 ℃
6, seal withstand voltage: >=15MPa
7, adjust polished rod eccentricity: ⊙ 12mm; 30 ° of ∠
8, service life: 2n
Four, accompanying drawing explanation
Fig. 1 is that magnetic fluid polished rod sealer overall structure figure is noted in universal random correction outward
Fig. 2 is rubber and braiding packing polished rod sealer overall structure figure
Fig. 3 is my patented product " magnetic fluid polished rod sealer for oil production in oilfield " overall structure figure
Fig. 4 is that permanent magnet, magnetic loop and magnetic fluid are filled seal area schematic diagram
Fig. 5 is universal random deviation correction mechanism schematic diagram
Fig. 6 is outer note magnetic fluid filler schematic diagram
In above-mentioned Fig. 1~6 respectively number sequentially: 1 polished rod; 2, gland; 3, leather is blue; 4, interior magnetic fluid is contained in sealing; 5, outer orifice valve; 6, box is contained in sealing; 7, sector electromagnet and PTFE box cover; 8, cating nipple; 9, universal joint pedestal; 10, universal joint upper press cover; 11, universal joint chassis, 12, universal joint sliding gasket; 13 production tree box cuplings; 14, gland for packing box swing handle; 15, packing box leather is blue; 16, gland for packing box, 17, rubber packing or braiding packing; 18, polished rod; 19, packing box; 20, connect production tree box cupling; 21, polished rod; 22, upper press cover; 23, leather is blue; 24, upper flexible bed; 25, sealing is contained; 26, upper sleeve gasket; 27, magnet fluid sealing cover; 28, the magnetic fluid that sealing is filled in containing; 29, lower sleeve gasket; 30, lower flexible bed; 31, chassis is contained in sealing; 32, connect spiral shell button; 33, connect production tree box cupling; 34, box inwall is contained in sealing; 35, the magnetic line of force; 36, polished rod; 37, PTFE box cover; 38, the magnetic fluid of interior seal area is contained in sealing; 39, fan-shaped permanent magnet; 40, magnetic fluid injects sebific duct; 41, magnetic fluid injection gun.
Five, the specific embodiment
Referring to Figure of description 1~6.Magnetic fluid polished rod sealer is noted in the universal random correction of the present invention outward, and top is that polished rod seal contains 6, contains the in-built lower two-layer PTFE box cover 7 that is set up, and in every layer of box cover, down enters fan-shaped permanent magnet 39, forms the high-intensity magnetic field district that has 24 magnetic loops within containing; The input pipe of injection gun 41 40 is connected in to the outer geat of sealer from touching joint, open outer orifice valve 5, magnetic fluid filler 38 is inserted to injection gun, suppress injection gun, within containing, sealing injects magnetic fluid, get to interior pressure and reach 10MPa and fill up, thereby realize not stopping production, supplement magnet fluid sealing agent, can greatly extend sealer application life; Under magnetic field of permanent magnet 35 effects, the magnetic fluid 38 injecting in containing is suspended state by permanent magnet absorption " control " all the time, these " magnetic suspension bodies " are automatically inserted polished rod and box cover, box cover and are contained the high-intensity magnetic field district between inwall, thereby fill, any gap in plug for seal region, play the sealing function of lasting stability; Middle part is cating nipple 8,10,11, pedestal 9, and sliding gasket 12 in pedestal, polished rod seal culvert is combined on joint member 8, can realize correction at three-dimensional dimension space and random time node; Pedestal bottom is the threaded collar joint 13 with tapering, is connected with production tree.
Claims (4)
1. magnetic fluid polished rod sealer is noted in universal random correction outward, it is characterized in that: top arranges polished rod seal to be contained, and contains the in-built lower two-layer PTFE box cover that is set up, and in every layer of box cover, down enters fan-shaped permanent magnet, forms the high-intensity magnetic field district that has 24 magnetic loops within containing; Outer orifice and valve are set in the middle of containing, can in bin, inject also supplementary magnetic fluid at any time; Under permanent magnet magnetic field action, " magnetic fluid " injecting is suspended state by permanent magnet absorption " control " all the time, these " magnetic suspension bodies " are automatically inserted polished rod and box cover, box cover and are contained the high-intensity magnetic field district between inwall, thereby any gap in filling, plug for seal region, plays lasting sealing function; The cating nipple of middle part for rectifying a deviation at random in the axial direction, polished rod seal culvert is combined on joint member, can rectify a deviation 1 °~30 ° by any direction; Bottom is universal joint pedestal, and universal joint sliding gasket is set in the middle of pedestal, can be in the random sliding translation correction of sagittal plane any direction; Pedestal bottom is the threaded collar joint with tapering, is connected with production tree.
2. magnetic fluid polished rod sealer is noted in universal random correction according to claim 1 outward, it is characterized in that: described magnet fluid sealing, , around inner polished rod is contained in sealing, two-layer 12 fan-shaped high field intensity rare-earth permanent magnets are set, this innovative design can form the high-intensity magnetic field district that has 24 magnetic loops within sealing is contained, magnetic fluid is injected by outer orifice, under permanent magnet magnetic field action, " magnetic fluid " is adsorbed all the time " control " and is suspended state, these " magnetic suspension bodies " insert polished rod and box cover automatically, any gap between box cover and culvert inwall, play the sealing function of lasting stability.
3. magnetic fluid polished rod sealer is noted in universal random correction according to claim 1 outward, it is characterized in that: described universal random deviation correction mechanism, can on three dimensions and random time point, realize the mechanism of random correction, its centre is universal joint, top is gland, bottom is chassis, and be combined in chassis slidably in closed base, axially can rectify a deviation arbitrarily 1 °~30 °, radially arbitrarily sliding translation rectify a deviation to tube wall, polished rod seal contain be combined on joint member.
4. magnetic fluid polished rod sealer is noted in universal random correction according to claim 1 outward, it is characterized in that: described outer note magnetic fluid technique, concrete grammar is, the injection gun input pipe of designed, designed is connected in to the outer geat of sealer from touching joint, open outer geat valve, magnetic fluid filler is inserted to injection gun, suppress injection gun, within containing, sealing injects magnetic fluid, getting to interior pressure reaches 10MPa and fills up, thereby realizing does not stop production, inject and supplementary magnet fluid sealing agent, can greatly extend sealer application life.
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Application publication date: 20140430 |