CN103753869A - 瓦楞纸板成型装置 - Google Patents

瓦楞纸板成型装置 Download PDF

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Publication number
CN103753869A
CN103753869A CN201410050355.1A CN201410050355A CN103753869A CN 103753869 A CN103753869 A CN 103753869A CN 201410050355 A CN201410050355 A CN 201410050355A CN 103753869 A CN103753869 A CN 103753869A
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China
Prior art keywords
roller
corrugated
corrugated roller
shaping
board
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Pending
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CN201410050355.1A
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English (en)
Inventor
朱青东
朱丹华
朱振华
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Individual
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Priority to CN201410050355.1A priority Critical patent/CN103753869A/zh
Publication of CN103753869A publication Critical patent/CN103753869A/zh
Priority to PCT/CN2014/085801 priority patent/WO2015120714A1/zh
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31F—MECHANICAL WORKING OR DEFORMATION OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31F1/00—Mechanical deformation without removing material, e.g. in combination with laminating
    • B31F1/20—Corrugating; Corrugating combined with laminating to other layers
    • B31F1/24—Making webs in which the channel of each corrugation is transverse to the web feed
    • B31F1/26—Making webs in which the channel of each corrugation is transverse to the web feed by interengaging toothed cylinders cylinder constructions
    • B31F1/28—Making webs in which the channel of each corrugation is transverse to the web feed by interengaging toothed cylinders cylinder constructions combined with uniting the corrugated webs to flat webs ; Making double-faced corrugated cardboard
    • B31F1/2845—Details, e.g. provisions for drying, moistening, pressing
    • B31F1/2863—Corrugating cylinders; Supporting or positioning means therefor; Drives therefor
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31C—MAKING WOUND ARTICLES, e.g. WOUND TUBES, OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31C3/00—Making tubes or pipes by feeding obliquely to the winding mandrel centre line
    • B31C3/04—Seam processing
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31F—MECHANICAL WORKING OR DEFORMATION OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31F1/00—Mechanical deformation without removing material, e.g. in combination with laminating
    • B31F1/20—Corrugating; Corrugating combined with laminating to other layers
    • B31F1/24—Making webs in which the channel of each corrugation is transverse to the web feed
    • B31F1/26—Making webs in which the channel of each corrugation is transverse to the web feed by interengaging toothed cylinders cylinder constructions
    • B31F1/28—Making webs in which the channel of each corrugation is transverse to the web feed by interengaging toothed cylinders cylinder constructions combined with uniting the corrugated webs to flat webs ; Making double-faced corrugated cardboard
    • B31F1/2831—Control
    • B31F1/2836—Guiding, e.g. edge alignment; Tensioning
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31F—MECHANICAL WORKING OR DEFORMATION OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31F1/00—Mechanical deformation without removing material, e.g. in combination with laminating
    • B31F1/20—Corrugating; Corrugating combined with laminating to other layers
    • B31F1/24—Making webs in which the channel of each corrugation is transverse to the web feed
    • B31F1/26—Making webs in which the channel of each corrugation is transverse to the web feed by interengaging toothed cylinders cylinder constructions
    • B31F1/28—Making webs in which the channel of each corrugation is transverse to the web feed by interengaging toothed cylinders cylinder constructions combined with uniting the corrugated webs to flat webs ; Making double-faced corrugated cardboard
    • B31F1/2845—Details, e.g. provisions for drying, moistening, pressing
    • B31F1/2854—Means for keeping the sheet in contact with one of the corrugating rollers after corrugating, but before applying the facer sheet, e.g. by air pressure, suction or pressing fingers

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Machines For Manufacturing Corrugated Board In Mechanical Paper-Making Processes (AREA)

Abstract

本发明属于包装机械设备技术领域，涉及一种复合装置，具体地说是一种瓦楞纸板成型装置，包括设置于墙板上的下瓦楞辊、上瓦楞辊、托辊及定型辊；所述上瓦楞辊、定型辊均与下瓦楞辊滚动接触，且上瓦楞辊设置于下瓦楞辊顶端一侧，托辊贴合设置于上瓦楞辊上，且所述下瓦楞辊、上瓦楞辊、托辊的轴心在同一直线上；定型辊设置于上瓦楞辊的下方。本发明通过加设的定型辊能有效实现瓦楞纸板的可靠成型；瓦楞纸板在经过上瓦楞辊和下瓦楞辊一次轧合后，再次经过下瓦楞辊和定型辊轧合时，不需要再次进行缩率，而只是滚动轧合，所以辊的磨损相对较小，经定型辊后，可以有效消除瓦楞纸板的高低楞及斜楞等问题，并可不用任何热能达到环保节能的目的。

Description

瓦楞纸板成型装置
技术领域
本发明属于包装机械设备技术领域，涉及一种复合装置，具体地说是一种瓦楞纸板成型装置。
背景技术
瓦楞纸技术已有一百四十多年历史了，在瓦楞纸一百四十多年的发展过程中，瓦楞纸在生产制造过程中均需要加热，并采用两支瓦楞辊压合成型。
上述传统的加工瓦楞纸的方法尚有许多不足之处，主要体现在以下几个方面：（1）、温度太低时成型不足；（2）瓦楞纸在成型过程中，会产生高低楞、斜楞等问题；（3）生产过程中，瓦楞成型机构高速运转时，会产生纸张破碎及环境污染、成本高的问题等。
发明内容
本发明的目的在于克服现有技术中存在的不足，提供一种结构简单、巧妙、合理的瓦楞纸板成型装置，使用该成型装置能加工出质量稳定可靠的瓦楞纸板，并可不用任何热能达到环保节能的目的。
按照本发明提供的技术方案：一种瓦楞纸板成型装置，特征在于：包括设置于墙板上的下瓦楞辊、上瓦楞辊、托辊及定型辊；所述上瓦楞辊、定型辊均与下瓦楞辊滚动接触，且上瓦楞辊设置于下瓦楞辊顶端一侧，托辊贴合设置于上瓦楞辊上，且所述下瓦楞辊、上瓦楞辊、托辊的轴心在同一直线上；定型辊设置于上瓦楞辊的下方。
作为本发明的进一步改进，所述下瓦楞辊的直径大于托辊，托辊的直径大于上瓦楞辊。
作为本发明的进一步改进，所述定型辊的辊面具有与下瓦楞辊相啮合的瓦楞齿形。
本发明与现有技术相比，优点在于：本发明产品结构简单、可靠，通过在加设的定型辊能有效实现瓦楞纸板的可靠成型；瓦楞纸板在经过上瓦楞辊和下瓦楞辊一次轧合后，再次经过下瓦楞辊和定型辊轧合时，不需要再次进行缩率，而只是滚动轧合，所以辊的磨损相对较小，经定型辊后，可以有效消除瓦楞纸板的高低楞及斜楞等问题。
附图说明
图1为本发明的结构示意图。
具体实施方式
下面结合具体附图和实施例对本发明作进一步说明。
如图1所示，包括下瓦楞辊1、上瓦楞辊2、托辊3、定型辊4等。
如图1所示，本发明一种瓦楞纸板成型装置，包括设置于墙板上的下瓦楞辊1、上瓦楞辊2、托辊3及定型辊4；所述上瓦楞辊2、定型辊4均与下瓦楞辊1滚动接触，且上瓦楞辊2设置于下瓦楞辊1顶端一侧，托辊3贴合设置于上瓦楞辊2上，且所述下瓦楞辊1、上瓦楞辊2、托辊3的轴心在同一直线上；定型辊4设置于上瓦楞辊2的下方。
所述下瓦楞辊1的直径大于托辊3，托辊3的直径大于上瓦楞辊2。
所述定型辊4的辊面具有与下瓦楞辊1相啮合的瓦楞齿形。
本发明产品在具体生产制造时，上瓦楞辊2的直径一般在50到300毫米范围内，在直径小、门幅宽的情况下，强度减小，因此，本产品考虑设置托辊3来辅助支撑上瓦楞辊2，来增加上瓦楞辊2的强度。定型辊4的直径可以根据需要进行设定。
本发明的工作过程如下：本发明产品采用两组瓦楞辊分别进行瓦楞纸板成型机定型操作，具体生产作业过程是纸张从上瓦楞辊2与下瓦楞辊1啮合处进行成型作业，将平面纸加工成型，此时不需要多大的压力，此时不需要多大的压力，只需将平面纸压出瓦楞即可；然后，瓦楞纸随下瓦楞辊1转动，将已成型的瓦楞纸送至定型辊4处进行第二次轧合，这个过程称为定型过程。
使用本发明产品加工瓦楞纸板，在设备高速运转时，能得到符合标准的瓦楞齿形；通过定型辊4二次轧合，使得纸张密度更大，强度更高；由于加工的瓦楞纸板密度较大，纸张返潮率较低。

Claims (3)

1.一种瓦楞纸板成型装置，其特征在于：包括设置于墙板上的下瓦楞辊（1）、上瓦楞辊（2）、托辊（3）及定型辊（4）；所述上瓦楞辊（2）、定型辊（4）均与下瓦楞辊（1）滚动接触，且上瓦楞辊（2）设置于下瓦楞辊（1）顶端一侧，托辊（3）贴合设置于上瓦楞辊（2）上，且所述下瓦楞辊（1）、上瓦楞辊（2）、托辊（3）的轴心在同一直线上；定型辊（4）设置于上瓦楞辊（2）的下方。
2.如权利要求1所述的瓦楞纸板成型装置，其特征在于：所述下瓦楞辊（1）的直径大于托辊（3），托辊（3）的直径大于上瓦楞辊（2）。
3.如权利要求1所述的瓦楞纸板成型装置，其特征在于：所述定型辊（4）的辊面具有与下瓦楞辊（1）相啮合的瓦楞齿形。
CN201410050355.1A 2014-02-13 2014-02-13 瓦楞纸板成型装置 Pending CN103753869A (zh)

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CN201410050355.1A CN103753869A (zh) 2014-02-13 2014-02-13 瓦楞纸板成型装置
PCT/CN2014/085801 WO2015120714A1 (zh) 2014-02-13 2014-09-03 瓦楞纸板成型装置

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2015120714A1 (zh) * 2014-02-13 2015-08-20 朱丹华 瓦楞纸板成型装置

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CN1081636A (zh) * 1993-07-14 1994-02-09 北京市四维产业总公司 用单张平板纸制造瓦楞纸板的装置
US5316828A (en) * 1991-04-25 1994-05-31 Miller Ray R Reinforced fluted medium and corrugated fiberboard made using the medium
CN2180453Y (zh) * 1993-12-01 1994-10-26 杨扬 一种单面瓦楞纸板机
CN1290598A (zh) * 2000-10-27 2001-04-11 朱青东 冷定型自动瓦楞机
CN201086433Y (zh) * 2007-08-16 2008-07-16 朱青东 真空吸附式冷定型瓦楞纸板成型粘合装置
CN103419412A (zh) * 2013-08-14 2013-12-04 朱丹华 瓦楞纸的机械常温成型装置
CN203766126U (zh) * 2014-02-13 2014-08-13 朱丹华 瓦楞纸板成型装置

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Publication number Priority date Publication date Assignee Title
US6012501A (en) * 1996-03-26 2000-01-11 Marquip, Inc. Single facer with small intermediate corrugating roll and variable wrap arm device
ES2432857T3 (es) * 2010-12-20 2013-12-05 Bhs Corrugated Maschinen- Und Anlagenbau Gmbh Rodillo ondulador para la fabricación de cartón ondulado
CN103753869A (zh) * 2014-02-13 2014-04-30 朱丹华 瓦楞纸板成型装置

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5316828A (en) * 1991-04-25 1994-05-31 Miller Ray R Reinforced fluted medium and corrugated fiberboard made using the medium
CN1081636A (zh) * 1993-07-14 1994-02-09 北京市四维产业总公司 用单张平板纸制造瓦楞纸板的装置
CN2180453Y (zh) * 1993-12-01 1994-10-26 杨扬 一种单面瓦楞纸板机
CN1290598A (zh) * 2000-10-27 2001-04-11 朱青东 冷定型自动瓦楞机
CN201086433Y (zh) * 2007-08-16 2008-07-16 朱青东 真空吸附式冷定型瓦楞纸板成型粘合装置
CN103419412A (zh) * 2013-08-14 2013-12-04 朱丹华 瓦楞纸的机械常温成型装置
CN203766126U (zh) * 2014-02-13 2014-08-13 朱丹华 瓦楞纸板成型装置

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2015120714A1 (zh) * 2014-02-13 2015-08-20 朱丹华 瓦楞纸板成型装置

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Application publication date: 20140430