CN103753866B - The deep embossing machine of fully automatic hydraulic - Google Patents
The deep embossing machine of fully automatic hydraulic Download PDFInfo
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- CN103753866B CN103753866B CN201410000375.8A CN201410000375A CN103753866B CN 103753866 B CN103753866 B CN 103753866B CN 201410000375 A CN201410000375 A CN 201410000375A CN 103753866 B CN103753866 B CN 103753866B
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Abstract
The present invention relates to a kind of deep embossing machine of fully automatic hydraulic, it is made up of frame, conveying mechanism of paper, main frame, paper collecting machine, hydraulic mechanism, cooler, and conveying mechanism of paper, main frame, paper collecting machine are arranged in frame in order, and hydraulic mechanism is arranged on the side of frame;As long as the invention have the advantage that 1 guarantee machine normal operation, the stroke of working piston being shortened 2/3rds, having only had now 75mm, which reduces the turnover oil mass of oil cylinder, thus improve operating rate;2, after taking first measure, work efficiency improves, but fuel tank oil temperature also improves rapidly, even cannot normal operation.We have added direct-cooling type cooler in fuel tank, well solve the problem that oil temperature raises;3, the hydraulic pressure embossing machine of the present invention has big two little three oil cylinders and two oil pumps, by stepped release mode, efficiently solves the noise of machine, the vibration of machine and strike note, and actual measurement noise is 83 decibels, greatly reduces strike note and vibration.
Description
Technical field:
The present invention relates to a kind of deep embossing machine of fully automatic hydraulic.
Background technology
Existing is all bare machine on the market with hydraulic press embossing machine, and a lot of machines are all dress plates under working plate, paper feeding location etc., almost without any safety prevention measure, and being all manual embossing machine, a kind of manual embossing machine is that direct hands is delivered to paper under portable plate, after having good positioning to paper, after portable plate embosses sizing downwards, portable plate rises, and the paper pressed is taken out under portable plate with hands, again another a piece of paper is sent into and goes to location, enter next one circulation;Another kind of manual embossing machine is to add one piece of lower platen that can be passed in and out by Serve Motor Control under portable plate, when lower platen out time, paper is put up paper feeding location, after having good positioning, lower platen is delivered to embossing position paper exactly under servomotor drives and is carried out embossing sizing, and portable plate rises, lower platen automatically exits from, with hands, the paper pressed is taken down, more another a piece of paper is put location, enter next one circulation;The operating rate of hand-machine is generally about 800 per hour, and above-mentioned hydraulic press embossing machine is all press from the top down, and it is quickly pressed downward against cardboard by two oil cylinders, and upper lower platen produces strike note, the noise of machine and vibration and is also multiplied.
Summary of the invention
In order to overcome drawbacks described above, it is an object of the invention to provide a kind of deep embossing machine of fully automatic hydraulic.
To achieve these goals, the present invention adopts the following technical scheme that
A kind of deep embossing machine of fully automatic hydraulic, it is made up of frame, conveying mechanism of paper, main frame, paper collecting machine, hydraulic mechanism, cooler, and conveying mechanism of paper, main frame, paper collecting machine are arranged in frame in order, and hydraulic mechanism is arranged on the side of frame;Main frame includes cope match-plate pattern, lower bolster, cylinder pedestal, master cylinder, small oil tank, cope match-plate pattern and machine frame at two sides are fixed, the centre of lower bolster is connected with master cylinder, small oil tank is connected with the corner of lower bolster, master cylinder, small oil tank are fixed with cylinder pedestal respectively, the both sides of cylinder pedestal and frame are fixed, and master cylinder, small oil tank are connected with hydraulic mechanism by pipeline;Hydraulic mechanism includes little fuel tank, large tank, plunger displacement pump, threephase asynchronous machine, three-phase variable frequency motor, oil pump, two-way slotting liquid valve, flywheel, vane pump, threephase asynchronous machine connects plunger displacement pump by flywheel, plunger displacement pump connects two-way respectively through pipeline and inserts liquid valve and large tank, three-phase variable frequency motor connects two-way by vane pump and inserts liquid valve and large tank, two-way is inserted liquid valve and is connected little fuel tank upper end, little fuel tank lower end, master cylinder, replenishing valve also by pipeline, and cooler is arranged on the side of large tank;Conveying mechanism of paper includes pre-sheet stacker structure, conveying paper, tooth row, tooth row's guide rail, conveying motor, dispenser, servomotor, reductor, final drive shaft, tooth row is arranged on tooth row's guide rail, servomotor drives final drive shaft by reductor, and final drive shaft drives dispenser, and dispenser drives;Paper collecting machine is provided with neat paper device.
The operation principle of the deep embossing machine of fully automatic hydraulic is: the paper that emboss is managed on the paving cardboard being deposited in paper guide, the flying up to of defeated paper can be delivered to paper on defeated paper plane one by one, before conveyer belt on defeated paper plane delivers to tooth row's seaming paper more one by one, paper is behind front lay, side mark location, tooth row is automatically sent to embossing position after holding paper in the month, after embossing sizing, then being held in the month paper delivered to paper collecting machine by tooth row, paper collecting machine is embossed paper neatly geographical one-tenth a pile.Embossing sizing while, second rooted tooth row again the paper having good positioning is held in the month, embossed paper toward paper collecting machine send time, second rooted tooth row paper also toward emboss position give, this continuously-running duty substantially increases work efficiency;The operating rate of full-automatic embossing machine is up to per hour 2400.
The speed of hydraulic press is all slow, and mainly the impulse stroke of working piston is long, and the oil mass of piston oil-cylinder turnover oil is many, so speed is slow.If strengthening the flow of plunger displacement pump, strengthening main motor current, speed is to improve, but can produce strike note when working piston arrives upper summit and lower summit, and the noise of machine and vibration are also multiplied.
The deep embossing machine of fully automatic hydraulic have employed the paper guide of state-of-the-art full-automatic, the defeated paper of fish phosphorus formula, continuous paper feeding, to ensure paper feed speed.Hydraulic pressure embossing machine have also been made bold reformed AHP.In order to accelerate the speed of hydraulic pressure, reduce noise, reduce vibration and strike note.The present invention has done 3 Curve guide impeller, as long as 1 ensures machine normal operation, the stroke of working piston has been shortened 2/3rds, only having now 75mm, which reduces the turnover oil mass of oil cylinder, thus improve operating rate;2, after taking first measure, work efficiency improves, but fuel tank oil temperature also improves rapidly, even cannot normal operation.We have added direct-cooling type cooler in fuel tank, well solve the problem that oil temperature raises;3, general hydraulic pressure embossing machine only one of which large tank and a plunger displacement pump, and our hydraulic pressure embossing machine has big two little three oil cylinders and two oil pumps, and (wherein one is high-pressure plunger pump, another is vane pump), first give two small oil tanks with two pumps simultaneously, small oil tank quickly can upwards push up portable plate, at this moment vacuum is defined in large tank, the replenishing valve being connected with large tank is opened, by connecting pipeline, large tank can suck in large tank the oil in little fuel tank under the effect of vacuum, (first photoelectricity is encountered) when portable plate arrives peak soon, vane pump quits work, replenishing valve cuts out, at this moment only a remaining high-pressure plunger pump continues to large tank pressurization oiling, until arriving the required operating pressure set.In this stepped release mode, efficiently solving the noise of machine, the vibration of machine and strike note, actual measurement noise is 83 decibels, greatly reduces strike note and vibration.
As long as the invention have the advantage that 1 guarantee machine normal operation, the stroke of working piston being shortened 2/3rds, having only had now 75mm, which reduces the turnover oil mass of oil cylinder, thus improve operating rate;2, after taking first measure, work efficiency improves, but fuel tank oil temperature also improves rapidly, even cannot normal operation.We have added direct-cooling type cooler in fuel tank, well solve the problem that oil temperature raises;3, the hydraulic pressure embossing machine of the present invention has big two little three oil cylinders and two oil pumps, by stepped release mode, efficiently solves the noise of machine, the vibration of machine and strike note, and actual measurement noise is 83 decibels, greatly reduces strike note and vibration.
Accompanying drawing explanation
Fig. 1 is present configuration schematic diagram;
Fig. 2 is present configuration side view diagram;
Fig. 3 is hydraulic mechanism and host relation figure;
Fig. 4 is hydraulic mechanism structural representation.
Detailed description of the invention
Further illustrate by the examples below:
As shown in Fig. 1 ~ 4, a kind of deep embossing machine of fully automatic hydraulic, it is made up of frame 1, conveying mechanism of paper 2, main frame 3, paper collecting machine 4, hydraulic mechanism, cooler 5, chase 6, conveying mechanism of paper 2, main frame 3, paper collecting machine 4 are arranged in frame 1 in order, chase 6 is arranged on the side of main frame 3, hydraulic mechanism be arranged on chase 6 the same side and hydraulic mechanism on pedal 12 is set;Main frame includes cope match-plate pattern 19, lower bolster 20, cylinder pedestal 21, master cylinder 22, small oil tank 23, cope match-plate pattern 19 is fixed with machine frame at two sides 1, the centre of lower bolster 20 is connected with master cylinder 22, small oil tank 23 is connected with the corner of lower bolster 20, little fuel tank 29 connects hydraulic mechanism by little tank drainback pipe 30, master cylinder 22, small oil tank 23 is connected with cylinder pedestal 21 respectively, the both sides of cylinder pedestal 21 are fixed with frame 1, small oil tank 23 is connected with hydraulic mechanism loop by oil-piping 24 on small oil tank and small oil tank oil returning tube 25, master cylinder 22 is by master cylinder oil-piping 26, replenishing valve 27, replenishing valve oil cylinder 28 is connected with hydraulic mechanism loop;Hydraulic mechanism includes little fuel tank, large tank 37, plunger displacement pump 32, threephase asynchronous machine 31, three-phase variable frequency motor 35, two-way slotting liquid valve 34, flywheel 33, vane pump 36, threephase asynchronous machine 31 connects plunger displacement pump 32 by flywheel 33, plunger displacement pump 32 connects two-way respectively through pipeline and inserts liquid valve 34 and large tank 37, three-phase variable frequency motor 35 connects two-way by vane pump 36 and inserts liquid valve 34 and large tank 37, two-way is inserted liquid valve 34 and is connected little fuel tank 29 upper end, little fuel tank lower end, master cylinder, replenishing valve also by pipeline, and cooler is arranged on the side of large tank;Conveying mechanism of paper 2 includes pre-sheet stacker structure 7, conveying paper, tooth row 8, tooth row guide rail 9, lateral pull guage 10, front lay 11, dispenser 15, servomotor 17, reductor 13, final drive shaft 14, tooth row 8 is arranged on tooth row's guide rail 9, servomotor 12 drives final drive shaft 14 by reductor 13, final drive shaft 14 drives dispenser 15, dispenser 15 drives tooth row's guide rail 9 by front output paper sprocket wheel 16, front output paper sprocket wheel 16, rear output paper sprocket wheel 16 tooth row's guide rail 9 form a ring conveying mechanism, and paper collecting machine is provided with neat paper device 18.
Claims (1)
1. the deep embossing machine of fully automatic hydraulic, it is characterized in that: be made up of frame, conveying mechanism of paper, main frame, paper collecting machine, hydraulic mechanism, cooler, conveying mechanism of paper, main frame, paper collecting machine are arranged in frame in order, and hydraulic mechanism is arranged on the side of frame;Main frame includes cope match-plate pattern, lower bolster, cylinder pedestal, master cylinder, small oil tank, cope match-plate pattern and machine frame at two sides are fixed, the centre of lower bolster is connected with master cylinder, small oil tank is connected with the corner of lower bolster, master cylinder, small oil tank are fixed with cylinder pedestal respectively, the both sides of cylinder pedestal and frame are fixed, and master cylinder, small oil tank are connected with hydraulic mechanism by pipeline;Hydraulic mechanism includes little fuel tank, large tank, plunger displacement pump, threephase asynchronous machine, three-phase variable frequency motor, oil pump, two-way slotting liquid valve, flywheel, vane pump, threephase asynchronous machine connects plunger displacement pump by flywheel, plunger displacement pump connects two-way respectively through pipeline and inserts liquid valve and large tank, three-phase variable frequency motor connects two-way by vane pump and inserts liquid valve and large tank, two-way is inserted liquid valve and is connected little fuel tank upper end, little fuel tank lower end, master cylinder, replenishing valve also by pipeline, and cooler is arranged on the side of large tank;Conveying mechanism of paper includes pre-sheet stacker structure, conveying paper, tooth row, tooth row's guide rail, conveying motor, dispenser, servomotor, reductor, final drive shaft, tooth row is arranged on tooth row's guide rail, servomotor drives final drive shaft by reductor, final drive shaft drives dispenser, and dispenser drives tooth row's guide rail;Paper collecting machine is provided with neat paper device.
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CN201410000375.8A CN103753866B (en) | 2014-01-02 | 2014-01-02 | The deep embossing machine of fully automatic hydraulic |
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CN201410000375.8A CN103753866B (en) | 2014-01-02 | 2014-01-02 | The deep embossing machine of fully automatic hydraulic |
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CN103753866B true CN103753866B (en) | 2016-07-06 |
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CN104441787B (en) * | 2014-12-26 | 2017-05-10 | 沈小弟 | Full-automatic deep embossing machine |
CN104441786B (en) * | 2014-12-26 | 2017-06-16 | 沈小弟 | Full-automatic depth embossing machine |
CN105881979A (en) * | 2015-01-08 | 2016-08-24 | 沈小弟 | Semi-automatic embossment pattern deep-pressing and gilding dualpurpose machine |
Citations (5)
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CN201432410Y (en) * | 2009-06-29 | 2010-03-31 | 黄晋山 | Multifunctional brightness embosser |
JP3158561U (en) * | 2010-01-25 | 2010-04-08 | 大石 宗弘 | Small waste paper embossing machine |
CN102229261A (en) * | 2011-04-07 | 2011-11-02 | 陈献诚 | Novel hydraulic embossing machine |
CN202413222U (en) * | 2012-01-17 | 2012-09-05 | 瑞安市红旗液压设备厂 | Hydraulic embossing machine |
CN103213320A (en) * | 2013-05-16 | 2013-07-24 | 江阴美高特电气机械有限公司 | High-precision graining machine |
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US7799167B2 (en) * | 2005-06-09 | 2010-09-21 | Kawano Paper Co., Ltd. | Embossed crepe paper and its manufacturing method |
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Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN201432410Y (en) * | 2009-06-29 | 2010-03-31 | 黄晋山 | Multifunctional brightness embosser |
JP3158561U (en) * | 2010-01-25 | 2010-04-08 | 大石 宗弘 | Small waste paper embossing machine |
CN102229261A (en) * | 2011-04-07 | 2011-11-02 | 陈献诚 | Novel hydraulic embossing machine |
CN202413222U (en) * | 2012-01-17 | 2012-09-05 | 瑞安市红旗液压设备厂 | Hydraulic embossing machine |
CN103213320A (en) * | 2013-05-16 | 2013-07-24 | 江阴美高特电气机械有限公司 | High-precision graining machine |
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