CN103752786A - Crawler type storage battery grid continuous casting machine - Google Patents
Crawler type storage battery grid continuous casting machine Download PDFInfo
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- CN103752786A CN103752786A CN201410053032.8A CN201410053032A CN103752786A CN 103752786 A CN103752786 A CN 103752786A CN 201410053032 A CN201410053032 A CN 201410053032A CN 103752786 A CN103752786 A CN 103752786A
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- casting machine
- continuous casting
- crawler
- chain link
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Abstract
A crawler type storage battery grid continuous casting machine comprises a discharge device, a motor and two aluminum alloy crawler templates, wherein each crawler template is connected end to end to form a closed link structure. An idler wheel system used for supporting the corresponding crawler template is arranged inside each closed link structure, a continuous grid groove is evenly carved outside each closed link structure, and the grid grooves outside the two closed link structures are matched with each other. Due to the fact that the templates rotate to drive liquid lead to flow, the mobility is enhanced, the temperature of the liquid lead only needs to be set at a low value, lead poisonous smoke and lead oxide are prevented from occurring, environment pollution is reduced, raw materials are reduced, and production efficiency is improved; an obtained storage battery grid is almost free of impurities, the body is purer, and the quality of a storage battery is greatly improved.
Description
Technical field
The present invention relates to battery grid casting machine field, specifically a kind of crawler type battery grid continuous casting machine.
Background technology
At present, on market, lead acid accumulator plate grid production technology mostly is and pours the plumbous liquid of high temperature into upper shed two and close in tight mould, and mould adopts electrothermal tube heating and thermal insulation, after the plumbous liquid of high temperature enters mould, along mould texture, trickle rapidly, in mould, by water quench, make the plumbous liquid moulding by casting of fusing, moulding rear mold is opened, by die ejector pin ejection device, grid drops, rear mold matched moulds, cast, die sinking perseveration, produces electrode plate grid, for the production of lead-acid accumulator.This explained hereafter efficiency is very low, can not meet the demand of producing completely.
The plumbous liquation of simultaneously existing technique fusing must have good mobility, temperature need to be up to more than 550 degree, the plumbous liquid of high temperature easily produces a large amount of poisonous lead fumes, lead is a kind of heavy metal element of serious harm human health, it can affect each organoids such as nerve system of human body and hemopoietic system, and severe patient may cause dementia.The Mental retardation that lead poisoning causes is irreversible.So, study the battery casting machine of the high and environmental protection of a kind of production efficiency, become the direction of technological improvement.
Summary of the invention
Goal of the invention: in order to solve in prior art at the bottom of battery casting machine production efficiency, the problem such as not environmental protection, the invention provides a kind of crawler type battery grid continuous casting machine, by process battery pole plates grid casting die board slot on alloy creeper tread, utilize the mode of crawler belt continuous operation pressing to cast continuously, solved the problem of prior art.
Technical scheme: a kind of crawler type battery grid continuous casting machine, comprises drawing mechanism and motor; It is characterized in that, comprise the crawler belt template of two alloy materials, the chain link structure of the end to end formation sealing of each crawler belt template; The chain link inside configuration of sealing is provided with one group for supporting the roller system of crawler belt template;
The chain link structural outer of sealing is evenly carved with continuous grid type groove, and the grid type groove of the chain link structural outer of two sealings is mutually adaptive;
The part that the chain link structure of sealing is positioned under drawing mechanism fits tightly,
The roller of roller system is done synchronous backward motion under driven by motor.
Roller system comprises host rack, rolling wheel support, driving wheel, driven pulley and regulating wheel; Driving wheel, driven pulley and regulating wheel are separately fixed on host rack.
The chain link structure of two sealings is trapezoidal.Body structure contact area is larger, and Stability Analysis of Structures is applicable to crawler belt running.
The chain link structure of two sealings is symmetrical arranged.Symmetrical arranging guaranteed mutually coincideing of grid type groove, guaranteed normal work.
Crawler belt template smooth surface.Smooth crawler belt template surface has guaranteed that contact-making surface better fits, and has avoided air to enter simultaneously and has brought impurity into.
Driven pulley inner side comprises one group of heater.Driving wheel inner side comprises one group of cooling device.Heater and cooling device have guaranteed in raw material moulding by casting process, shape sooner, more easily depart from grid type groove after moulding.
Beneficial effect:
1, because template is rotated the plumbous liquid mobility enhancing of drive, the temperature of plumbous liquid only need be set in lower value, has avoided the generation of lead poisoning cigarette and lead oxide, has reduced environmental pollution, has saved raw material, has improved production efficiency;
2, the creeper tread motion that goes round and begins again, as long as the plumbous liquation of feed inlet end is constantly supplied, discharging opening just can constantly be produced electrode plate grid band, has improved greatly production efficiency, has saved production cost.
3, the battery grid of gained free from admixture almost, body is purer, and accumulator quality significantly promotes.
Accompanying drawing explanation
Fig. 1 is overall structure schematic diagram
Fig. 2 connects a crawler belt binding face schematic diagram
The specific embodiment
Below in conjunction with accompanying drawing, the present invention is done further and explained.
As shown in Figure 1, a kind of crawler type battery grid continuous casting machine, it is example that this example is selected the casting machine of casting lead acid accumulator plate grid, drawing mechanism 6 and motor 9 have been comprised, particularly including the ganoid crawler belt template 1 of two alloy materials, select alloy material to avoid casting process in work to produce impurity.
The chain link structure of the end to end formation sealing of each crawler belt template 1; The chain link structure of two sealings in this example is trapezoidal and is symmetrical arranged, body structure large compared with long base contact area, and structure is more stable, is easy to the running of crawler belt.In actual design, can consider the shape of different applicable work, as waist type etc.The chain link inside configuration of sealing is provided with one group for supporting the roller system of crawler belt template 1; By motor 9, drive roller system to turn round, thereby crawler belt template 1 is rotated.The part that the chain link structure of sealing is positioned under drawing mechanism 6 fits tightly.As shown in Figure 1, the chain link structure of the sealing on the left side in figure is the state of clockwise rotating, and the chain link structure of the sealing on the right is counterclockwise motion state.
As shown in Figure 2, the chain link structural outer of sealing is evenly carved with the mutual adaptation of grid type groove 7 of the chain link structural outer of continuous 7, two sealings of grid type groove; Grid type groove 7 in a part of crawler belt template 1 fitting tightly below drawing mechanism 6 cooperatively interacts and makes the plumbous moulding of liquid.Grid type groove 7 can be set to different styles as required.
Roller system comprises host rack 2, rolling wheel support 8, driving wheel 3, driven pulley 4 and regulating wheel 5; Driving wheel 3, driven pulley 4 and regulating wheel 5 are separately fixed on host rack 2.
In addition, driven pulley 4 inner sides comprise one group of heater.Driving wheel 3 inner sides comprise one group of cooling device.Heater and cooling device have guaranteed in raw material moulding by casting process, shape sooner, more easily depart from grid type groove after moulding.
In work, synchronous driving motor 9 drives driving wheel 3 to be rotated, crawler belt template 1 starts synchronous rotary under the acting in conjunction of driving wheel 3, driven pulley 4 and regulating wheel 5,6 dischargings of plumbous liquation drawing mechanism, plumbous liquation flows in grid type groove 7, flows and is full of rapid cooling forming after type groove, along with the rotation of crawler belt template 1 is transported out the continuous grid of moulding by below, now, complete the circulation of a job.Whole casting machine is equivalent to a set of a plurality of mould that can continuous operation, as long as roller system normal operation, the normal discharging of drawing mechanism 6, system just can operate voluntarily, constantly works, without by the grid after artificial interpolation raw material and taking-up moulding.Saved a large amount of manually, avoided the waste of material simultaneously.
The above is only the preferred embodiment of the present invention; it should be pointed out that for those skilled in the art, under the premise without departing from the principles of the invention; can also make some improvements and modifications, these improvements and modifications also should be considered as protection scope of the present invention.
Claims (7)
1. a crawler type battery grid continuous casting machine, comprises drawing mechanism (6) and motor (9); It is characterized in that, comprise the crawler belt template (1) of two alloy materials, the chain link structure of the end to end formation sealing of each crawler belt template (1); The chain link inside configuration of sealing is provided with one group for supporting the roller system of crawler belt template (1);
The chain link structural outer of sealing is evenly carved with continuous grid type groove (7), and the grid type groove (7) of the chain link structural outer of two sealings is mutually adaptive;
The part that the chain link structure of sealing is positioned under drawing mechanism (6) fits tightly,
The roller of roller system is done synchronous backward motion under motor (9) drives.
2. a kind of crawler type battery grid continuous casting machine as claimed in claim 1, is characterized in that, described roller system comprises host rack (2), rolling wheel support (8), driving wheel (3), driven pulley (4) and regulating wheel (5);
Described driving wheel (3), driven pulley (4) and regulating wheel (5) are separately fixed on host rack (2).
3. a kind of crawler type battery grid continuous casting machine as claimed in claim 1, is characterized in that, the chain link structure of two sealings is trapezoidal.
4. a kind of crawler type battery grid continuous casting machine as claimed in claim 1, is characterized in that, the chain link structure of two sealings is symmetrical arranged.
5. a kind of crawler type battery grid continuous casting machine as claimed in claim 1, is characterized in that crawler belt template (1) smooth surface.
6. a kind of crawler type battery grid continuous casting machine as claimed in claim 1, is characterized in that, driven pulley (4) inner side comprises one group of heater.
7. a kind of crawler type battery grid continuous casting machine as claimed in claim 1, is characterized in that, driving wheel (3) inner side comprises one group of cooling device.
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CN201410053032.8A CN103752786A (en) | 2014-02-17 | 2014-02-17 | Crawler type storage battery grid continuous casting machine |
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CN201410053032.8A CN103752786A (en) | 2014-02-17 | 2014-02-17 | Crawler type storage battery grid continuous casting machine |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108067595A (en) * | 2017-08-04 | 2018-05-25 | 骆驼集团蓄电池研究院有限公司 | A kind of lead acid battery positive electrode lead base moulding process and special equipment |
Citations (6)
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US1108693A (en) * | 1910-12-17 | 1914-08-25 | John Burkhardt | Casting-machine. |
GB191501528A (en) * | 1914-05-16 | 1916-01-31 | Grenville Mellen | Method of and Apparatus for Continuous Casting. |
US1736308A (en) * | 1928-01-21 | 1929-11-19 | Battery Service Stations Inc | Continuous-casting machine |
DE688836C (en) * | 1937-10-26 | 1940-03-04 | Dortmund Hoerder Huettenver Ak | Device for continuous pouring of straights |
CN1219449A (en) * | 1997-10-28 | 1999-06-16 | 国际技术公司及国际技术公开有限公司 | Improved sliding chain-type ingot mold for continuous casting plant |
CN203725725U (en) * | 2014-02-17 | 2014-07-23 | 张瑞华 | Crawler accumulator grid continuous casting machine |
-
2014
- 2014-02-17 CN CN201410053032.8A patent/CN103752786A/en active Pending
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US1108693A (en) * | 1910-12-17 | 1914-08-25 | John Burkhardt | Casting-machine. |
GB191501528A (en) * | 1914-05-16 | 1916-01-31 | Grenville Mellen | Method of and Apparatus for Continuous Casting. |
US1736308A (en) * | 1928-01-21 | 1929-11-19 | Battery Service Stations Inc | Continuous-casting machine |
DE688836C (en) * | 1937-10-26 | 1940-03-04 | Dortmund Hoerder Huettenver Ak | Device for continuous pouring of straights |
CN1219449A (en) * | 1997-10-28 | 1999-06-16 | 国际技术公司及国际技术公开有限公司 | Improved sliding chain-type ingot mold for continuous casting plant |
CN203725725U (en) * | 2014-02-17 | 2014-07-23 | 张瑞华 | Crawler accumulator grid continuous casting machine |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108067595A (en) * | 2017-08-04 | 2018-05-25 | 骆驼集团蓄电池研究院有限公司 | A kind of lead acid battery positive electrode lead base moulding process and special equipment |
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Application publication date: 20140430 |