CN203610650U - Turntable type grid casting machine - Google Patents
Turntable type grid casting machine Download PDFInfo
- Publication number
- CN203610650U CN203610650U CN201320794649.6U CN201320794649U CN203610650U CN 203610650 U CN203610650 U CN 203610650U CN 201320794649 U CN201320794649 U CN 201320794649U CN 203610650 U CN203610650 U CN 203610650U
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- Prior art keywords
- grid
- fixed
- casting machine
- mould
- die
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- Expired - Lifetime
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- 238000005266 casting Methods 0.000 title claims abstract description 21
- 238000005520 cutting process Methods 0.000 claims abstract description 15
- 238000002844 melting Methods 0.000 claims description 24
- 230000008018 melting Effects 0.000 claims description 24
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 claims description 16
- 238000005485 electric heating Methods 0.000 claims description 3
- 239000003643 water by type Substances 0.000 claims 1
- 238000005260 corrosion Methods 0.000 abstract description 5
- 230000007797 corrosion Effects 0.000 abstract description 5
- 239000013078 crystal Substances 0.000 abstract description 3
- 238000003754 machining Methods 0.000 abstract description 3
- 238000001816 cooling Methods 0.000 abstract description 2
- 238000003723 Smelting Methods 0.000 abstract 3
- 239000007788 liquid Substances 0.000 description 9
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 4
- 239000000498 cooling water Substances 0.000 description 3
- 238000010438 heat treatment Methods 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 230000005484 gravity Effects 0.000 description 2
- 239000002253 acid Substances 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- 229910045601 alloy Inorganic materials 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 210000004556 brain Anatomy 0.000 description 1
- 238000004146 energy storage Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000002708 enhancing effect Effects 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 230000002028 premature Effects 0.000 description 1
- 238000007712 rapid solidification Methods 0.000 description 1
- 238000007711 solidification Methods 0.000 description 1
- 230000008023 solidification Effects 0.000 description 1
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Abstract
The utility model relates to a grid machining device, in particular to a turntable type grid casting machine. The turntable type grid casting machine comprises a base, a lead smelting furnace, a grid sliding rail, a grid conveying device and a grid cutting device, wherein the lead smelting furnace is arranged on the upper side of one end of the base, the grid sliding rail is arranged on the lower side of the lead smelting furnace, and the grid conveying device and the grid cutting device are arranged on the base. A die turntable frame is fixed to the end of the base, the die turntable frame comprises a rotating shaft fixed vertically, a drive motor driving the rotating shaft, a turntable fixed to the rotating shaft and a plurality of die fixing plates which are arranged on the turntable and used for fixing a grid die, and the grid die comprises a fixed die, a movable die and a die release air cylinder. According to the turntable type grid casting machine, due to the fact that waited cooling time is not needed, efficiency is improved by one times, and the speed which is 13-15 pieces every minute is improved to 28-30 pieces every minute; grids are cooled and solidified naturally, crystals are fine, the grids are large in hardness and resistant to corrosion, and the corrosion resisting capability is improved by 30%.
Description
Technical field
The utility model relates to a kind of grid processing unit (plant), is specifically related to a kind of rotating disc type grid casting machine.
Background technology
Lead-acid accumulator is accepted by consumers in general for nearly 10 years, is mainly the aspects such as electric bicycle, automobile starting, luminous energy wind energy storage electric weight, so manufacturing firm is all racking one's brains aspect enhancing productivity, improving the quality of products.Conventional gravity grid casting: plumbous liquid fusing, flow by gravity is in flat plate mold, in flat plate mold, have heating tube heating, temperature keeping and water channel cooling water circulation degree, the object of heating tube is that the lower plumbous premature solidification grid of mold temperature is not easy to be shaped, and the object of water circulation is to make plumbous liquid rapid solidification.The every opening and closing of the mould a slice of once casting, 13～15 of general casting per minute.
Conventional casting grid shortcoming: efficiency is low; Too fast formation crystal grain is coarse not corrosion-resistant in plumbous liquid cooling; In mould, the water channel Mould Machining difficulty of water circulation increases, and in production process, will control coolant-temperature gage and hydraulic pressure; Plate grid die difficulty of processing is large; Plate grid die is short service life.
Utility model content
The purpose of this utility model is the problem and shortage for above-mentioned existence, and a kind of long service life, rotating disc type grid casting machine that working (machining) efficiency is high are provided.
For achieving the above object, the technical scheme of taking is:
A kind of rotating disc type grid casting machine, comprise pedestal, be arranged on pedestal one end upside lead melting furnace, grid slideway that lead melting furnace downside is provided with, be arranged on grid conveying device and grid cutting means on pedestal, the end of described pedestal is fixed with a mold turn-table frame, described mold turn-table frame comprise vertically fixing rotating shaft, drive shaft drive motors, be fixed on rotating disk in rotating shaft and multiple mold fixed plates of rotating disk upper mounted plate grid mould, described plate grid die comprises fixed mould, flexible mould and mould unloading cylinder.
Described lead melting furnace comprises lead melting furnace housing, be arranged on electric heating tube in lead melting furnace housing and the sprue gate of housing downside, and synthetic cast gate is just mated to fixed mould and flexible mould in described sprue gate.
Described grid cutting means comprises the support that is fixed on pedestal, be arranged on the actuating unit on support and be fixed on the cutting knife of actuating unit output.
Described actuating unit is cylinder, hydraulic cylinder or electric pushrod.
Described grid conveying device, comprises conveyer belt and the conveying motor that drives conveyer belt.
Uniformly on described rotating disk be fixed with 3 ~ 6 mold fixed plates.
Described fixed mould and flexible mould are provided with symmetrical grid groove, also include mould unloading air cylinder tie rod hole, water port recess and sole brace groove.
Adopt technique scheme, obtained beneficial effect is:
Plate grid die of the present utility model is without water channel and recirculated cooling water, and processing mold cost reduces greatly, and first the plate grid die cost of use is only 1/4th of original mould; Because no-cooling-water die life is long, improve 1 times the service life of mould, four moulds recycle, and greatly improve service life, generally all more than 8 years; In production process, without waiting for cool time, so efficiency improves 1 times, bring up to 28～30 for conventional 13～15 per minute; Grid is nature cooled and solidified, and crystal is fine and closely woven, and hardness is large and corrosion-resistant, and corrosion resistance improves 30%.
Accompanying drawing explanation
Fig. 1 is the structural representation of the utility model rotating disc type grid casting machine.
Fig. 2 is the structural representation of facing of the present utility model.
Fig. 3 is the structural representation of the utility model plate grid die.
Sequence number in figure: 1 is that pedestal, 2 is that lead melting furnace, 3 is that grid slideway, 4 is that rotating shaft, 5 is that drive motors, 6 is that rotating disk, 7 is that mold fixed plate, 8 is that fixed mould, 9 is that flexible mould, 10 is that mould unloading cylinder, 11 is that support, 12 is that cylinder, 13 is that cutting knife, 14 is that conveyer belt, 15 is that mould unloading air cylinder tie rod hole, 16 is that grid groove, 17 is that sole brace groove, 19 is grid for watering port recess, 18.
The specific embodiment
Below in conjunction with accompanying drawing, the specific embodiment of the present utility model is elaborated.
Embodiment mono-: referring to Fig. 1-Fig. 3, a kind of rotating disc type grid casting machine, comprise pedestal 1, be arranged on the lead melting furnace 2 of pedestal 1 one end upside, the grid slideway 3 that lead melting furnace 2 downsides are provided with, be arranged on grid conveying device and grid cutting means on pedestal 1, described grid conveying device comprises conveyer belt 14 and drives the conveying motor (not shown) of conveyer belt 14, described grid cutting means comprises the support 11 being fixed on pedestal 1, be arranged on cylinder 12 and the cutting knife 13 that is fixed on cylinder 12 outputs on support 11, the end of described pedestal 1 is fixed with a mold turn-table frame, described mold turn-table frame comprises vertically fixing rotating shaft 4, the drive motors 5 of drive shaft 4, be fixed on rotating disk 6 in rotating shaft 4 and multiple mold fixed plates 7 of rotating disk 6 upper mounted plate grid moulds, uniformly on described rotating disk 6 be fixed with 3 ~ 6 mold fixed plates 7, described plate grid die comprises fixed mould 8, flexible mould 9 and mould unloading cylinder 10, described fixed mould 8 and flexible mould 9 are provided with symmetrical grid groove 16, also include mould unloading air cylinder tie rod hole 15, water port recess 17 and sole brace groove 18, described lead melting furnace 2 comprises lead melting furnace housing, be arranged on electric heating tube in lead melting furnace housing and the sprue gate of housing downside, synthetic cast gate is just mated to fixed mould 9 and flexible mould 8 in described sprue gate.
Job step is:
1. lead pig alloy is put into lead melting furnace and melt, extremely plumbous liquid temp reaches 500 ~ 550 ℃;
2. rotate mold turn-table frame, make the cast gate of one of them plate grid die and the sprue gate of lead melting furnace corresponding, the sprue gate of opening lead melting furnace, flows in the cast gate of plate grid die plumbous liquid, plumbous liquid fills after plate grid die, and the sprue gate of lead melting furnace closes that to stop plumbous liquid dirty;
3. repeat 2., make mold turn-table frame rotate one week, until all plate grid dies have all been cast;
4. be rotated further mold turn-table frame, make the cast gate of the plate grid die of having cast and the sprue gate of lead melting furnace corresponding, start mould unloading cylinder, grid is fallen on slideway,, cut to grid cutting means by belt conveyance;
5., after in step, grid drops in 4., mould unloading cylinder resets, the sprue gate of opening lead melting furnace, and plumbous liquid fills after plate grid die, and the sprue gate of lead melting furnace closes that to stop plumbous liquid dirty;
4. and 5. 6. repeating step, collect by the grid after simultaneously cutting.
In the time that need stop operation, step 6. after, continue following steps:
7. be rotated further mold turn-table frame, make the cast gate of the plate grid die of having cast and the sprue gate of lead melting furnace corresponding, start mould unloading cylinder, grid is fallen on slideway,, cut to grid cutting means by belt conveyance;
8. repeating step 7., until the grid in all plate grid dies unloaded, and cut rear collection, arrestment operation.
Claims (7)
1. a rotating disc type grid casting machine, comprise pedestal, be arranged on pedestal one end upside lead melting furnace, grid slideway that lead melting furnace downside is provided with, be arranged on grid conveying device and grid cutting means on pedestal, it is characterized in that, the end of described pedestal is fixed with a mold turn-table frame, described mold turn-table frame comprise vertically fixing rotating shaft, drive shaft drive motors, be fixed on rotating disk in rotating shaft and multiple mold fixed plates of rotating disk upper mounted plate grid mould, described plate grid die comprises fixed mould, flexible mould and mould unloading cylinder.
2. rotating disc type grid casting machine according to claim 1, is characterized in that, described fixed mould and flexible mould are provided with symmetrical grid groove, also includes mould unloading air cylinder tie rod hole, waters port recess and sole brace groove.
3. rotating disc type grid casting machine according to claim 2, it is characterized in that, described lead melting furnace comprises lead melting furnace housing, be arranged on electric heating tube in lead melting furnace housing and the sprue gate of housing downside, and synthetic cast gate is just mated to fixed mould and flexible mould in described sprue gate.
4. rotating disc type grid casting machine according to claim 1, is characterized in that, described grid cutting means comprises the support that is fixed on pedestal, be arranged on the actuating unit on support and be fixed on the cutting knife of actuating unit output.
5. rotating disc type grid casting machine according to claim 4, is characterized in that, described actuating unit is cylinder, hydraulic cylinder or electric pushrod.
6. rotating disc type grid casting machine according to claim 1, is characterized in that, described grid conveying device comprises conveyer belt and the conveying motor that drives conveyer belt.
7. rotating disc type grid casting machine according to claim 1, is characterized in that, uniformly on described rotating disk is fixed with 3 ~ 6 mold fixed plates.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320794649.6U CN203610650U (en) | 2013-12-06 | 2013-12-06 | Turntable type grid casting machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320794649.6U CN203610650U (en) | 2013-12-06 | 2013-12-06 | Turntable type grid casting machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203610650U true CN203610650U (en) | 2014-05-28 |
Family
ID=50763331
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201320794649.6U Expired - Lifetime CN203610650U (en) | 2013-12-06 | 2013-12-06 | Turntable type grid casting machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203610650U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103691915A (en) * | 2013-12-06 | 2014-04-02 | 河南超威电源有限公司 | Turntable type grid casting machine and grid casting method thereof |
-
2013
- 2013-12-06 CN CN201320794649.6U patent/CN203610650U/en not_active Expired - Lifetime
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103691915A (en) * | 2013-12-06 | 2014-04-02 | 河南超威电源有限公司 | Turntable type grid casting machine and grid casting method thereof |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CX01 | Expiry of patent term | ||
| CX01 | Expiry of patent term |
Granted publication date: 20140528 |