CN103745771A - Wire used for signal transmission aspect - Google Patents

Wire used for signal transmission aspect Download PDF

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Publication number
CN103745771A
CN103745771A CN201310713325.XA CN201310713325A CN103745771A CN 103745771 A CN103745771 A CN 103745771A CN 201310713325 A CN201310713325 A CN 201310713325A CN 103745771 A CN103745771 A CN 103745771A
Authority
CN
China
Prior art keywords
wire rod
signal transmission
side signal
electromagnetic shielding
transmission face
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201310713325.XA
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Chinese (zh)
Inventor
杨天纬
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
The Nanchang science and Technology Co., Ltd.
Original Assignee
HUANG LONGRUI
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by HUANG LONGRUI filed Critical HUANG LONGRUI
Priority to CN201310713325.XA priority Critical patent/CN103745771A/en
Publication of CN103745771A publication Critical patent/CN103745771A/en
Priority to PCT/CN2014/090282 priority patent/WO2015096555A1/en
Pending legal-status Critical Current

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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B11/00Communication cables or conductors
    • H01B11/18Coaxial cables; Analogous cables having more than one inner conductor within a common outer conductor
    • H01B11/1808Construction of the conductors
    • H01B11/1817Co-axial cables with at least one metal deposit conductor
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B11/00Communication cables or conductors
    • H01B11/02Cables with twisted pairs or quads
    • H01B11/06Cables with twisted pairs or quads with means for reducing effects of electromagnetic or electrostatic disturbances, e.g. screens
    • H01B11/10Screens specially adapted for reducing interference from external sources
    • H01B11/1058Screens specially adapted for reducing interference from external sources using a coating, e.g. a loaded polymer, ink or print
    • H01B11/1066Screens specially adapted for reducing interference from external sources using a coating, e.g. a loaded polymer, ink or print the coating containing conductive or semiconductive material

Abstract

The invention provides a wire used for a signal transmission aspect. The wire includes a copper conductor and also includes a shielding layer. The shielding layer is a layer of electromagnetic shielding film. The wire used for the signal transmission aspect uses a single shielding material (electromagnetic shielding film) to replace at least two kinds of shielding materials used at present. Thus, the wire is capable of reducing use of materials, reducing investment on devices, reducing production procedures, improving production efficiency, reducing resource consumption, reducing production cost and improving transmission performance. The wire complies with European-Union and related environment protection regulations and related international safety and domestic safety requirements and reduces quality problems resulted from a plurality of shielding processing procedures at the same time.

Description

Wire rod for side signal transmission face
Technical field
The invention belongs to wire rod and the electromangnetic spectrum field of signal transmission purposes, particularly, the present invention be more particularly directed to a kind of electromagnetic shielding film (Electromagnetic Shield Film claims again EMI Shield Film) material that utilizes and replace shielding material that present signal transmssion line (cable) uses and the wire rod for side signal transmission face of manufacturing procedure.
Background technology
At the signal transmssion line electric wire production industry of (comprising machine interior lines and machine outside line), the loss of running off for the interference of impedance, decay, anti-stop signal and when preventing internal transmission, need to carry out a large amount of shielding processing technologys and operation and reach the needed shield effectiveness requirement of product.
At present, industry is in order to solve a shielding problem, need to use minimum manufacturing procedure two-layer or shielding material and least twice to carry out in layer coated.
For RG series wire rod, need to implement following operation: the operation one shown in Fig. 1 covers PE material layer 12, to guarantee copper conductor 11 insulation on the copper conductor 11 for signal transmission.Operation two shown in Fig. 2, in PE material layer 12 outsides, coated wheat is drawn aluminium foil 13, usings as the use of electromagnetic shielding for the first time.Operation three shown in Fig. 3, draws aluminium foil 13 outsides to be coated braid 14 in wheat, usings as the use of electromagnetic shielding for the second time.Operation four shown in Fig. 4, in braid 14 outsides, coated wheat is drawn aluminium foil 15, usings as the use of electromagnetic shielding for the third time.Operation five shown in Fig. 5, draws aluminium foil 15 outsides to be coated braid 16 in wheat, the use of usining as the 4th electromagnetic shielding.Operation six shown in Fig. 6, outside braid 16 outsides are coated, by 17, product completes.
For Lan cable series wire rod, need to implement following operation: the operation one shown in Fig. 7 covers PE material layer 22, to guarantee copper conductor 21 insulation on the copper conductor 21 for signal transmission.Two, two strands of heart yearn pair twists of operation shown in Fig. 8, to guarantee electrical characteristic.Operation three shown in Fig. 9, the heart yearn after multiply pair twist always twists.Operation four shown in Figure 10, draws aluminium foil 23 in multiply heart yearn, ground wire and crossing skeleton line outer cladding wheat.Operation five shown in Figure 11, draws aluminium foil 23 outsides to be coated braid 24 in wheat.Operation six shown in Figure 12, outside braid 25 outer claddings by 25.
As from the foregoing, current wire rod shielding processing technology need to consume a large amount of materials, use a large amount of personnel, drop into high equipment and a large amount of quality management operation for guaranteeing the product quality of multiple technical process, causes the rising of production cost and the consumption of resource and waste.
Summary of the invention
The object of the present invention is to provide a kind of wire rod for side signal transmission face, to solve the problems such as the shielding process that existing wire rod exists is complicated, production cost is high, quality management is difficult.
In order to address the above problem, the invention provides a kind of wire rod for side signal transmission face, its technical scheme is as follows:
A wire rod for side signal transmission face, comprises copper conductor, wherein, also comprises screen, and described screen is one deck electromagnetic shielding film.
Preferably, at the described wire rod for side signal transmission face, also comprise insulating barrier, described insulating barrier is coated on described copper conductor outside, and described screen is coated on described insulating barrier outside.
Preferably, at the described wire rod for side signal transmission face, also comprise outer quilt, the described outer described screen outside that is coated on.Wire rod
Preferably, at the described wire rod for side signal transmission face, described wire rod is coaxial cord, the cable that RF, RG, FFC series of signals transmission wire rod or communication and side signal transmission face are used.
Preferably, at the described wire rod for side signal transmission face, described electromagnetic shielding film comprises stacked insulating barrier and conductive layer.
Preferably, at the described wire rod for side signal transmission face, described electromagnetic shielding film comprises stacked successively insulating barrier, metal level and conductive layer.
Preferably, at the described wire rod for side signal transmission face, described insulating barrier is double-layer structure.
To sum up, the present invention uses single shielding material (electromagnetic shielding film) to substitute current minimum use { 2} kind shielding material, whereby, the present invention can reduce the use of material, reduces the investment of equipment, reduces the flow process of producing, enhance productivity, reduce resource consumption, reduce production costs, promote transmission performance.And meet the requirement of European Union and relevant environment protection regulation regulations and relevant international safety, domestic safety, minimizing is simultaneously because of repeatedly shielding the quality problem that manufacturing procedure produces.
Accompanying drawing explanation
Fig. 1-Fig. 6 is the production process flow chart of existing RG series wire rod;
Fig. 7-Figure 12 is the production process flow chart of existing Lan cable series wire rod;
Figure 13 is the structural representation of the embodiment of the present invention one;
Figure 14 is the structural representation of the embodiment of the present invention two;
Figure 15-Figure 17 is the process flow chart of the production embodiment of the present invention three;
Figure 18-Figure 22 is the process flow chart of the production embodiment of the present invention four;
Figure 23 is the hierarchy schematic diagram of the first electromagnetic shielding film of various embodiments of the present invention;
Figure 24 is the hierarchy schematic diagram of the second electromagnetic shielding film of various embodiments of the present invention.
Embodiment
Below in conjunction with the drawings and specific embodiments, the present invention is described in further details.
As shown in figure 13, the embodiment of the present invention one comprises copper conductor 51, as the electromagnetic shielding film 52 of screen, and electromagnetic shielding film 52 is coated on outside copper conductor 51, so that the use of electromagnetic shielding to be provided.This embodiment mono-does not have outer by structure, should be as the built-in wire rod of electronic equipment, independent utility.
Shown in Figure 14, the embodiment of the present invention two comprises many copper conductors 51, electromagnetic shielding film 521, electromagnetic shielding film 522, parallel between many copper conductors 51, interval arranges, electromagnetic shielding film 521 is coated on many copper conductors 51 1 sides, electromagnetic shielding film 522 is coated on many copper conductors 51 opposite sides, 510 places, space between two adjacent copper conductors 51, electromagnetic shielding film 521, electromagnetic shielding film 522 connect as one, with two copper conductors 51 of space between adjacent.This embodiment bis-can be used as the use of the winding displacement of electronic equipment.
As shown in Figure 15-Figure 17, the embodiment of the present invention three is RG series wire rod, and its production process comprises substantially: the operation one shown in Figure 15 covers PE material layer 32, to guarantee copper conductor 31 insulation on the copper conductor 31 for signal transmission.Operation two shown in Figure 16, the coated electromagnetic shielding film 33 in PE material layer 32 outsides.Operation three shown in Figure 17, outside electromagnetic shielding film 33 outsides are coated, by 34, so far, RG wire product completes.Visible, compared with prior art, its production process, material all have obvious minimizing.
As shown in Figure 18-Figure 22, the embodiment of the present invention four is Lan cable series wire rod, and its production process comprises substantially: the operation one shown in Figure 18 covers PE material layer 42, to guarantee copper conductor 41 insulation on the copper conductor 41 for signal transmission.Two, two strands of heart yearn pair twists of operation shown in Figure 19, to guarantee electrical characteristic.Operation three shown in Figure 20, the heart yearn after multiply pair twist always twists.Operation four shown in Figure 21, at multiply heart yearn, ground wire and crossing skeleton line outer cladding electromagnetic shielding film 43.Operation five shown in Figure 22, outside electromagnetic shielding film 43 outsides are coated, by 44, so far, Lan cable wire product completes.Visible, compared with prior art, its production process, material also all have obvious minimizing.
As shown in figure 23, the first electromagnetic shielding film provided by the invention comprises insulating barrier 62, conductive layer 63.Before being coated on wire rod, two outer surfaces of insulating barrier 62, conductive layer 63 are also coated with protective film 61, protective film 62.
As shown in figure 24, the second electromagnetic shielding film provided by the invention comprises insulating barrier 72, metal level 73, conductive layer 74.Before being coated on wire rod, two outer surfaces of insulating barrier 72, conductive layer 74 are also coated with protective film 71, protective film 75.
In above-mentioned two kinds of electromagnetic shielding films, protective film 61, protective film 62, protective film 71, protective film 75 can, for PET, wheat are drawn, paper-like materials, as the use of protecting before using electromagnetic shielding film, be abandoned in manufacturing process.Insulating barrier 62, insulating barrier 72 can be resinae, silicone class mixture, produce insulation function.Insulating barrier 62, insulating barrier 72 also can adopt double-decker, are divided into layer insulating and lower layer insulating, to produce better insulation effect.Metal level 73 can be used the metals such as copper, silver, as conducting, uses.Conductive layer 63, conductive layer 74 can be used copper, silver-colored class etc. side's property or anisotropic conductive, major function is conducting effect.
As from the foregoing, the present invention can use for RF, RG, FFC series wire rod or communication coaxial cord, cable.When utilizing the present invention to manufacture all kinds of wire rods, cable, " holding wire insulation " carried out according to current electric wire production standard technique with " braiding winding working procedure " step.As the electromagnetic shielding film of " single shielding material ", through after coated, hot extrusion, can complete coated operation, simple.Outermost " outward by " operation is carried out according to electric wire production standard technique at present." outward by " operation for not needing to carry out does not have the built-in line of appearance requirement simultaneously, and the electromagnetic shielding film of can directly usining is used as " outward by ", saves outer by operation and cost.
To sum up, the present invention can obtain following beneficial effect:
A large amount of uses of saving material, for environmental protection is made one's effort.
A large amount of production technologies of simplifying, for the producer saves a large amount of cost payouts.
Simplify production procedure, reduce the fraction defective in technique.
Shield effectiveness, through detecting, can be obtained than current technique and improve shield effectiveness more than minimum 5db.
Can to electromagnetic shielding film, to carry out the adjustment of shielding properties according to user to shield effectiveness requirement just, need to not increase again operation in order to improve shielding properties, to solve the cost that the producer pays in order shielding.In the time of need to carrying out better shield effectiveness to wire rod for future, the shield effectiveness that directly can adjust electromagnetic shielding film directly promotes the shielding character of wire rod.
At present traditional wire rod shielding operation, on shielding problem, has approached the limit, be not easy to promote shield effectiveness, and electromagnetic shielding film also possesses the hoisting power that approaches more than 1 times (50db 97db) on shield effectiveness again.
Improve conventional machining process, the specific (special) requirements of the following new product of cooperation that more can be suitable.
The characteristic that coordinates EMI product, more can effectively solve performance loss and the decline that existing signal wire rod causes in packing, transportation, external environment and using method, has prevented that the variable factor after finished product from occurring.
Because substitution material EMI characteristic is better than existing shielding material (aluminium/tinfoil paper), can improve in production process because the quality problems such as shutdown that the fracture of aluminium/tinfoil paper causes, replacing, joint more can reduce the technological requirement because of the disposable uninterrupted production of need, significantly reduce damage expense processed.As grid line (shielding conductor class), take 305M as manner of packing, in 305M, above-mentioned item can not occur, otherwise the production rice number producing is defective products entirely.
As known by the technical knowledge, the present invention can realize by other the embodiment that does not depart from its Spirit Essence or essential feature.Therefore, above-mentioned disclosed embodiment, with regard to each side, all just illustrates, and is not only.Change within the scope of the present invention all or within being equal to scope of the present invention is all included in the invention.

Claims (8)

1. for a wire rod for side signal transmission face, comprise copper conductor, it is characterized in that, also comprise screen, described screen is one deck electromagnetic shielding film.
2. the wire rod for side signal transmission face according to claim 1, is characterized in that, also comprises insulating barrier, and described insulating barrier is coated on described copper conductor outside, and described screen is coated on described insulating barrier outside.
3. the wire rod for side signal transmission face according to claim 2, is characterized in that, also comprises outer quilt, the described outer described screen outside that is coated on.
4. the wire rod for side signal transmission face according to claim 1, is characterized in that, described wire rod is RF, RG, FFC series of signals wire rod.
5. the wire rod for side signal transmission face according to claim 1, is characterized in that, described wire rod is coaxial cord, the cable that communication and side signal transmission face are used.
6. the wire rod for side signal transmission face according to claim 1, is characterized in that, described electromagnetic shielding film comprises stacked insulating barrier and conductive layer.
7. the wire rod for side signal transmission face according to claim 1, is characterized in that, described electromagnetic shielding film comprises stacked successively insulating barrier, metal level and conductive layer.
8. according to the wire rod for side signal transmission face described in claim 6 or 7, it is characterized in that, described insulating barrier is double-layer structure.
CN201310713325.XA 2013-12-23 2013-12-23 Wire used for signal transmission aspect Pending CN103745771A (en)

Priority Applications (2)

Application Number Priority Date Filing Date Title
CN201310713325.XA CN103745771A (en) 2013-12-23 2013-12-23 Wire used for signal transmission aspect
PCT/CN2014/090282 WO2015096555A1 (en) 2013-12-23 2014-11-04 Wire for signal transmission

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201310713325.XA CN103745771A (en) 2013-12-23 2013-12-23 Wire used for signal transmission aspect

Publications (1)

Publication Number Publication Date
CN103745771A true CN103745771A (en) 2014-04-23

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WO (1) WO2015096555A1 (en)

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2015096555A1 (en) * 2013-12-23 2015-07-02 杨天纬 Wire for signal transmission
CN106448876A (en) * 2016-08-31 2017-02-22 喜天奇(江苏)电子有限公司 Category 5e unshielded twisted pair cable capable of operating two channels of isolation signals
CN108695016A (en) * 2018-06-06 2018-10-23 浙江舟电子科技股份有限公司 Horizontal cable
CN109215859A (en) * 2018-08-10 2019-01-15 深圳市信维通信股份有限公司 A kind of strip line/microstrip line of transmitting radio frequency signal

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CN103745771A (en) * 2013-12-23 2014-04-23 杨天纬 Wire used for signal transmission aspect

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2009194359A (en) * 2008-01-16 2009-08-27 Hitachi Chem Co Ltd Adhesive film for circuit connection, and connection structure of circuit member and method of connecting circuit member using the same
CN103120042A (en) * 2010-06-23 2013-05-22 印可得株式会社 Method for manufacturing electromagnetic shielding film and electromagnetic shielding film manufactured thereby
CN202150302U (en) * 2011-08-03 2012-02-22 天津亿鑫通科技股份有限公司 Anti-electromagnetic interference shielded cable
CN203871009U (en) * 2013-12-23 2014-10-08 杨天纬 Wire rod for signal transmission aspect

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2015096555A1 (en) * 2013-12-23 2015-07-02 杨天纬 Wire for signal transmission
CN106448876A (en) * 2016-08-31 2017-02-22 喜天奇(江苏)电子有限公司 Category 5e unshielded twisted pair cable capable of operating two channels of isolation signals
CN108695016A (en) * 2018-06-06 2018-10-23 浙江舟电子科技股份有限公司 Horizontal cable
CN109215859A (en) * 2018-08-10 2019-01-15 深圳市信维通信股份有限公司 A kind of strip line/microstrip line of transmitting radio frequency signal
CN109215859B (en) * 2018-08-10 2023-12-19 深圳市信维通信股份有限公司 Strip line/microstrip line for transmitting radio frequency signals

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Effective date of registration: 20160720

Address after: 519100 Guangdong Province, Zhuhai city Doumen District Baijiao town Baijiao Road No. 3089 Building 1 unit 1003 room 2

Applicant after: Zhao Xiaobing

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Address after: 330000 Jiangxi city of Nanchang Province, Nanchang high tech Industrial Development Zone, No. 699 Jiangxi road of energy saving low carbon Park Building No. 8

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Address before: 519100 Guangdong Province, Zhuhai city Doumen District Baijiao town Baijiao Road No. 3089 Building 1 unit 1003 room 2

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Application publication date: 20140423

RJ01 Rejection of invention patent application after publication