CN103742597A - Heavy load internal gearing drum worm transmission reduction gear - Google Patents

Heavy load internal gearing drum worm transmission reduction gear Download PDF

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Publication number
CN103742597A
CN103742597A CN201410011281.0A CN201410011281A CN103742597A CN 103742597 A CN103742597 A CN 103742597A CN 201410011281 A CN201410011281 A CN 201410011281A CN 103742597 A CN103742597 A CN 103742597A
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CN
China
Prior art keywords
internal gear
cydariform
engagement
cydariform worm
heavy duty
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201410011281.0A
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Chinese (zh)
Inventor
陈永洪
陈燕
王进戈
向中凡
张均富
柳在鑫
邓星桥
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Xihua University
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Xihua University
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Xihua University filed Critical Xihua University
Priority to CN201410011281.0A priority Critical patent/CN103742597A/en
Publication of CN103742597A publication Critical patent/CN103742597A/en
Pending legal-status Critical Current

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H1/00Toothed gearings for conveying rotary motion
    • F16H1/02Toothed gearings for conveying rotary motion without gears having orbital motion
    • F16H1/04Toothed gearings for conveying rotary motion without gears having orbital motion involving only two intermeshing members
    • F16H1/12Toothed gearings for conveying rotary motion without gears having orbital motion involving only two intermeshing members with non-parallel axes
    • F16H1/16Toothed gearings for conveying rotary motion without gears having orbital motion involving only two intermeshing members with non-parallel axes comprising worm and worm-wheel
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H55/00Elements with teeth or friction surfaces for conveying motion; Worms, pulleys or sheaves for gearing mechanisms
    • F16H55/02Toothed members; Worms
    • F16H55/06Use of materials; Use of treatments of toothed members or worms to affect their intrinsic material properties
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H57/00General details of gearing
    • F16H57/02Gearboxes; Mounting gearing therein
    • F16H57/021Shaft support structures, e.g. partition walls, bearing eyes, casing walls or covers with bearings
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H57/00General details of gearing
    • F16H57/02Gearboxes; Mounting gearing therein
    • F16H57/023Mounting or installation of gears or shafts in the gearboxes, e.g. methods or means for assembly
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H57/00General details of gearing
    • F16H57/02Gearboxes; Mounting gearing therein
    • F16H57/039Gearboxes for accommodating worm gears

Abstract

The invention discloses a heavy load internal gearing drum worm transmission reduction gear. The heavy load internal gearing drum worm transmission reduction gear comprises a box which includes a box base and a box lid. The box is provided with an inner gear, one end of the inner gear is provided with an end hub output shaft which protrudes from the box, and the drum worm on an input shaft of the drum worm engages with the inner gear. The input shaft and the output shaft are in a non-orthogonal staggered arrangement, and the drum worm is arranged inside the inner gear and engages with the inner gear. A tooth face of the drum wear is enclosed by a tooth face of the inner gear and is in the shape of a drum which is big in center and small in two ends. The heavy load internal gearing drum worm transmission reduction gear has a multi-tooth contact of an enveloping torus worm reducer and has the advantages of being high in carrying capacity, good in lubrication effect, long in service life and easy to manufacture. The internal gearing of the drum worm and the inner gear enables the structure to be more compact, smaller in volume, and lighter in weight; therefore, the heavy load internal gearing drum worm transmission reduction gear is small in volume and light in weight.

Description

Engagement cydariform worm drive retarder in heavy duty
Technical field
The present invention relates to a kind of worm drive retarder, particularly relate to engagement cydariform worm drive retarder in a kind of heavy duty.
Background technique
Worm drive is mechanically operated a kind of principal mode, for transmitting motion and the power between two alternating axiss of space, there is gear range wide (a common stage gear ratio can reach 5~100), compact structure, volume is little, motion is steady, low noise advantages, is therefore widely used in the fields such as Aero-Space, boats and ships navigation, metallurgical mine, petrochemical industry, building light industry.Anything is the same with other, along with the development of productivity and industrial technology, has produced existing worm drive technology and can not meet the contradiction that reality is produced.Adopt the worm drive retarder of traditional outer gearing form to there is larger volume and heavier weight, thereby the growth requirement, particularly Aero-Space and guided-missile submarine etc. that can not meet all the more modern production technology take the growth requirement in heavily loaded field to the conditional spy of volume and weight.
At present, little, the lightweight interior engages worm gearing speed-reducer of volume both domestic and external has following two kinds:
Wang Limin proposes engagement retarder in a kind of hourglass worm, its worm screw is sphere in the axial direction, internal gear is roll sleeve tooth, worm and gear is that interior engagement, Surface of action are identical cambered surface, there is the advantages such as volume is little, lightweight, total number of teeth in engagement is many, noise is little, but the movable teeth that adopts axle center and roll sleeve to be combined to form because of internal gear, therefore its bearing capacity is not high.
The type of belt drive retarder that a kind of ellipsoid worm screw that the P.G á bor L á szl ó of Hungary Ni Laijihazuo institute proposes engages with interior worm gear, its ellipsoid worm screw is that turning is shaped, interior worm gear is processed by the hob cutting consistent with ellipsoid worm tooth shape, has the advantages such as compact structure, volume are little, lightweight, multiple tooth contact.But worm tooth-surface can not grinding, and therefore its tooth face hardness is not high, degree of finish is bad; Because interior worm gear utilizes hob cutting processing, therefore processing difficulties and interior worm gear can not be accomplished very little.There is the shortcoming that manufacturing difficulty, interior worm gear can not be too little and bearing capacity is not high in the type of belt drive retarder that therefore, this ellipsoid worm screw engages with interior worm gear.
Therefore, in order to meet Aero-Space and guided-missile submarine etc., the conditional spy of volume and weight is taken the growth requirement in heavily loaded field, need a kind of novel worm drive retarder, it is little, lightweight and be easy to the feature of processing that it had both had compact structure, volume, have again that multiple tooth contact, bearing capacity are high simultaneously, the advantage such as high lubricating effect and long service life, need little, the lightweight heavily loaded retarder of a kind of volume.
Summary of the invention
The object of the invention is to overcome the problem that above-mentioned prior art exists engagement cydariform worm drive retarder in a kind of heavy duty is provided.
Object of the present invention realizes by following technical proposals:
Engagement cydariform worm drive retarder in a kind of heavy duty, comprise the casing being formed by cabinet base and box cover, internal gear is set in casing, one end of internal gear is provided with end face wheel hub output shaft and stretches out outside casing, and the cydariform worm screw on cydariform worm screw input shaft engages with internal gear, is nonopiate interlaced arrangement between described input shaft and output shaft, cydariform worm screw is placed in internal gear, and with in internal gear, engage, cydariform worm tooth-surface is formed by internal gear teeth bread network, is cydariform small in ends broad in the middle.
Further, between described input shaft and output shaft, angle is less than 90 ° for being greater than 0 °.
This structural type is the needs in order to engage in meeting between cydariform worm screw and internal gear, makes transmission design more flexible simultaneously, is conducive to the integral arrangement of transmission system.
Further, described internal gear adopts tin bronze or cast iron to make, and cydariform worm screw adopts the middle-carbon steel after low carbon steel or the nitriding treatment of carburizing and quenching processing to make.
This material matching form and heat treatment mode are conducive to improve the running-in ability of transmission, reduce the impact of foozle on performances such as transmission bearing capacity, transmission efficiency and working lifes, and improve the antiscuffing capacity of transmission.
Further, described cabinet base inwall is by bolt and locating stud fixed installation travel(l)ing rest, the input end of input shaft is fixedly installed on cabinet base by tapered roller bearing, bearing cup, round nut and the input shaft transparent cover of a pair of face-to-face installation, and the tail end of input shaft is moved about and is installed on travel(l)ing rest by needle roller bearing without inner ring.
Adopt the structural type of travel(l)ing rest to be conducive to the installation and removal of cydariform worm screw and internal gear; Adopt bearing cup and the tapered roller bearing structural type of installing face-to-face can make cabinet base bear all axial forces on cydariform worm shaft, and then improve the reliability of travel(l)ing rest; The structural type that adopts needle roller bearing without inner ring to move about between input shaft afterbody and travel(l)ing rest to install is conducive to dwindle the volume of retarder and alleviates the weight of retarder.
Further, described output shaft is fixedly installed on casing by tapered roller bearing, round nut and the output shaft transparent cover of a pair of face-to-face installation, and output shaft is connected by junction of the edges of two sheets of paper screw with internal gear, and internal gear moves about and is installed in casing through needle bearing.
Output shaft adopts the structural type of the tapered roller bearing of installing face-to-face can make casing bear axial forces all on output shaft and internal gear, the structural type that adopts needle bearing to move about between internal gear and casing to install can alleviate the weight of retarder and dwindle the volume of retarder, improve the support stiffness of internal gear and output shaft, and promote the functional reliability of transmission.
Further, the bearing cup hole on bearing hole and cabinet base on described travel(l)ing rest adopts clamped one time to process, and the tapered roller bearing hole on cabinet base and box cover and needle bearing hole adopt clamped one time to process.
This processing mode is conducive to guarantee the concentricity between bearing hole and bearing cup hole, and guarantees the concentricity between tapered roller bearing hole and needle bearing hole.
Further, described internal gear is flat-teeth internal gear or for involute internal gear or for circle-arc tooth internal gear or for cycloid tooth internal gear.
The internal gear of such profile of tooth, can utilize existing processing method and process equipment to carry out highi degree of accuracy processing, the precision that is conducive to reduce the cost of retarder and improves transmission.
Further, described internal gear carries out mill teeth or roll flute by forming method, and cydariform worm screw adopts the emery wheel consistent with tooth profile of inner gear to carry out grinding by envelope principle and forms.
This processing method can guarantee the conjugate relation between the internal gear flank of tooth and cydariform worm tooth-surface, and then guarantees that transmission can accurately turn round reposefully.
Further, the corresponding inner cydariform worm screw of described cabinet base sidewall and internal gear engaging position are provided with oily window, and box cover top is provided with squint.
By oily window, can conveniently to cydariform worm screw and internal gear, add lubricant oil, utilize squint can conveniently observe casing inner member working condition, even if note abnormalities processing.
Further, cabinet base and box cover are respectively semiround body, and whole casing is circular, in cabinet base bottom, are provided with mounting base.
Casing adopts round structure, can dwindle to the utmost the volume and the weight that alleviates retarder of retarder, makes retarder more compact.
Compared with prior art, beneficial effect of the present invention is: multiple tooth contact, the bearing capacity not only with double enveloping worm retarder are high, high lubricating effect, long service life and be easy to the advantages such as processing, and the interior mesh form of cydariform worm screw and internal gear makes that its structure is more compact, volume is less and weight is lighter, it is little, the lightweight heavily loaded retarder of a kind of volume.
Accompanying drawing explanation
Fig. 1 is the three-dimensional subdivision graph of interior engagement cydariform worm reducer involved in the present invention;
Fig. 2 is interior engagement cydariform worm reducer plan view involved in the present invention;
Fig. 3 is interior engagement cydariform worm reducer plan view involved in the present invention;
Fig. 4 is interior engagement cydariform worm reducer right elevation involved in the present invention.
Embodiment
Below in conjunction with specific embodiments and the drawings, the present invention is further illustrated.
Referring to shown in Fig. 1 to Fig. 4, in a kind of heavy duty, engagement cydariform worm drive retarder, comprises the casing, the internal gear 3 that cabinet base 1 and box cover 2, consist of, end face wheel hub output shaft 4 and cydariform worm screw input shaft 5.Internal gear 3 is moved about and is installed in casing by tapered roller bearing 6.On output shaft 4, utilize a pair of round nut 7 inner ring of the tapered roller bearing of a pair of face-to-face installation 6 to be axially fixed to the output terminal of output shaft 4, by output shaft transparent cover 8, the outer ring of tapered roller bearing 6 is axially fixed on casing, and risen by method with internal gear 3 interference fit and utilized junction of the edges of two sheets of paper screw to be connected by heat in output shaft 4 one end, the other end stretches out outside casing.Described cabinet base 1 inwall fixedly mounts travel(l)ing rest 11 by bolt 9 and locating stud 10, on input shaft 5, utilize a pair of round nut 7 inner ring of the tapered roller bearing of a pair of face-to-face installation 6 to be axially fixed to the input end of input shaft 5, by bearing cup 12 and input shaft transparent cover 13, the outer ring of tapered roller bearing 6 is axially fixed on cabinet base 1, the tail end of input shaft 5 is moved about and is installed on travel(l)ing rest 11 by needle roller bearing without inner ring 14, cydariform worm screw 15 on input shaft 5 is placed in internal gear 3, and engage with internal gear 3 is interior, cydariform worm screw 15 flank of tooth are formed by internal gear 3 flank of tooth envelopes, be cydariform small in ends broad in the middle.
Cabinet base 1 and box cover 2 in the present embodiment are respectively semiround body, and they are connected and fixed formation round box by bolt and locating stud 10, in cabinet base 1 bottom, are provided with mounting base 16.On the junction surface of cabinet base 1 and box cover 2, be also provided with and covered screw 17.Cabinet exterior is provided with stiffening rib to strengthen casing rigidity.For convenient, add lubricant oil and observe inner member working condition, the corresponding inner cydariform worm screw 15 of cabinet base 1 sidewall, be provided with oily window 18 with internal gear 3 engaging position, box cover 2 tops are provided with squint 19.
Between input shaft 5 in the present embodiment and output shaft 4, angle is less than 90 ° for being greater than 0 °.
Internal gear 3 in the present embodiment adopts tin bronze or cast iron to make, and cydariform worm screw 15 adopts the middle-carbon steel after low carbon steel or the nitriding treatment of carburizing and quenching processing to make.
Internal gear 3 in the present embodiment carries out high-efficiency high-accuracy mill teeth or roll flute by forming method, and cydariform worm screw 15 adopts the emery wheel consistent with internal gear 3 profiles of tooth to carry out Precise Grinding by envelope principle and processes.
Bearing cup hole on bearing hole and cabinet base 1 on travel(l)ing rest 11 in the present embodiment adopts clamped one time to process to guarantee its concentricity, and the tapered roller bearing hole on cabinet base 1 and box cover 2 and needle bearing hole adopt clamped one time to process to guarantee its concentricity.
Internal gear 3 in the present embodiment is flat-teeth internal gear or for involute internal gear or for circle-arc tooth internal gear or for cycloid tooth internal gear.
The foregoing is only preferred embodiment of the present invention, not in order to limit the present invention, all any modifications of doing within the spirit and principles in the present invention, be equal to and replace and improvement etc., within all should being included in protection scope of the present invention.

Claims (10)

1. engagement cydariform worm drive retarder in a heavy duty, comprise the casing being formed by cabinet base and box cover, internal gear is set in casing, one end of internal gear is provided with end face wheel hub output shaft and stretches out outside casing, cydariform worm screw on cydariform worm screw input shaft engages with internal gear, it is characterized in that: between described input shaft and output shaft, be nonopiate interlaced arrangement, cydariform worm screw is placed in internal gear, and with in internal gear, engage, cydariform worm tooth-surface is formed by internal gear teeth bread network, is cydariform small in ends broad in the middle.
2. engagement cydariform worm drive retarder in heavy duty according to claim 1, is characterized in that: between described input shaft and output shaft, angle is less than 90 ° for being greater than 0 °.
3. engagement cydariform worm drive retarder in heavy duty according to claim 1, is characterized in that: described internal gear adopts tin bronze or cast iron to make, and cydariform worm screw adopts the middle-carbon steel after low carbon steel or the nitriding treatment of carburizing and quenching processing to make.
4. engagement cydariform worm drive retarder in heavy duty according to claim 1, it is characterized in that: described cabinet base inwall is by bolt and locating stud fixed installation travel(l)ing rest, the input end of input shaft is fixedly installed on cabinet base by tapered roller bearing, bearing cup, round nut and the input shaft transparent cover of a pair of face-to-face installation, and the tail end of input shaft is moved about and is installed on travel(l)ing rest by needle roller bearing without inner ring.
5. engagement cydariform worm drive retarder in heavy duty according to claim 4, it is characterized in that: described output shaft is fixedly installed on casing by tapered roller bearing, round nut and the output shaft transparent cover of a pair of face-to-face installation, and output shaft is connected by junction of the edges of two sheets of paper screw with internal gear, and internal gear moves about and is installed in casing through needle bearing.
6. engagement cydariform worm drive retarder in heavy duty according to claim 5, it is characterized in that: the bearing cup hole on bearing hole and cabinet base on described travel(l)ing rest adopts clamped one time to process, the tapered roller bearing hole on cabinet base and box cover and needle bearing hole adopt clamped one time to process.
7. engagement cydariform worm drive retarder in heavy duty according to claim 1, is characterized in that: described internal gear is flat-teeth internal gear or for involute internal gear or for circle-arc tooth internal gear or be cycloid tooth internal gear.
8. engagement cydariform worm drive retarder in heavy duty according to claim 1, is characterized in that: described internal gear carries out mill teeth or roll flute by forming method, and cydariform worm screw adopts the emery wheel consistent with tooth profile of inner gear to carry out grinding by envelope principle and forms.
9. engagement cydariform worm drive retarder in heavy duty according to claim 1, is characterized in that: the corresponding inner cydariform worm screw of described cabinet base sidewall and internal gear engaging position are provided with oily window, and box cover top is provided with squint.
10. engagement cydariform worm drive retarder in heavy duty according to claim 1, is characterized in that: cabinet base and box cover are respectively semiround body, and whole casing is circular, in cabinet base bottom, is provided with mounting base.
CN201410011281.0A 2014-01-10 2014-01-10 Heavy load internal gearing drum worm transmission reduction gear Pending CN103742597A (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104675980A (en) * 2015-01-06 2015-06-03 西华大学 Automatic plane-enveloping internal-meshing worm and worm gear clearance elimination device
CN104786232A (en) * 2015-05-06 2015-07-22 西华大学 Backlash-adjustable internal meshing drum-shaped worm drive slow drive device
CN109780137A (en) * 2018-12-25 2019-05-21 益阳康益机械发展有限公司 Internal messing positive motion chain vertical tumbling mill deceleration mechanism

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CN2525304Y (en) * 2002-02-04 2002-12-11 王利民 Hindley screw inner engaged speed reducing unit
CN101808771A (en) * 2007-12-14 2010-08-18 三菱重工业株式会社 Barrel worm-shaped tool

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE1124786B (en) * 1958-12-16 1962-03-01 Fritz Kleinstueck Double-conical, helical hobbing cutter or grinding body for the production of straight and helical-toothed, involute-shaped internal gear rims
CN2525304Y (en) * 2002-02-04 2002-12-11 王利民 Hindley screw inner engaged speed reducing unit
CN101808771A (en) * 2007-12-14 2010-08-18 三菱重工业株式会社 Barrel worm-shaped tool

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104675980A (en) * 2015-01-06 2015-06-03 西华大学 Automatic plane-enveloping internal-meshing worm and worm gear clearance elimination device
CN104675980B (en) * 2015-01-06 2017-02-22 西华大学 Automatic plane-enveloping internal-meshing worm and worm gear clearance elimination device
CN104786232A (en) * 2015-05-06 2015-07-22 西华大学 Backlash-adjustable internal meshing drum-shaped worm drive slow drive device
CN109780137A (en) * 2018-12-25 2019-05-21 益阳康益机械发展有限公司 Internal messing positive motion chain vertical tumbling mill deceleration mechanism

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Application publication date: 20140423