CN103740779A - Method for producing Monacolin K by using fermentation of soybean molasses - Google Patents

Method for producing Monacolin K by using fermentation of soybean molasses Download PDF

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Publication number
CN103740779A
CN103740779A CN201410017323.1A CN201410017323A CN103740779A CN 103740779 A CN103740779 A CN 103740779A CN 201410017323 A CN201410017323 A CN 201410017323A CN 103740779 A CN103740779 A CN 103740779A
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monacolin
soy molasses
molasses
add
fermentation
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CN201410017323.1A
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CN103740779B (en
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李大鹏
高玉荣
姚笛
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Heilongjiang Bayi Agricultural University
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Heilongjiang Bayi Agricultural University
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Abstract

The invention discloses a method for producing Monacolin K by using the fermentation of soybean molasses, and belongs to the technical field of agricultural products. The method for producing Monacolin K by using the fermentation of soybean molasses provided by the invention is used for solving the problem that a byproduct soybean molasses produced by enterprises for producing soybean protein concentrates by using a current alcohol method is difficult to deal, and the production cost of Monacolin K is high. The method disclosed by the invention comprises the following steps: carrying out attenuation and impurity removal on soybean molasses, adding corn flour, a yeast extract and magnesium sulfate, and sterilizing and cooling the obtained object so as to obtain a soybean molasses fermentation medium; inoculating a red monascus culture solution; carrying out fermentation and extraction on the obtained product so as to produce Monacolin K. Compared with a traditional process for producing Monacolin K by taking corn flour as a main raw material, the method disclosed by the invention can be used for reducing the production cost and improving the additional value of soybean molasses, and can be applied to the industrial production of Monacolin K.

Description

Utilize the method for soy molasses fermentative production Monacolin K
One, technical field
The invention belongs to technical field of agricultural product process, be specifically related to a kind of novel method of utilizing the waste soy molasses fermentative production Monacolin K of soybean protein concentrate production.
Two, background technology
Soy molasses is that soybean protein manufacturing enterprise utilizes alcohol method to produce the by product producing in the process of soybean protein concentrate.The concentration of soy molasses is 65%~72%, wherein contains 30%~35% carbohydrate, 5%~8% protein, 4%~8% lipoid, 3%~6% saponin(e, the ash content of 0.5%~2% soybean isoflavones and 4% left and right.In soy molasses, contain the impurity such as a large amount of pectin, ash content, pigment, color is darker, and proterties thickness is very difficult processed, has restricted the development of soybean protein concentrate manufacturing enterprise.
Up to the present, knownly take patent and the academic paper that soy molasses is raw material production leavened prod and have:
(patent name is the patent of people's applications such as Gao Yurong: the method for producing prebiotic property single cell protein with soy molasses, the patent No. is: be CN201010292389.3) to take soy molasses as raw material, utilization is through candida tropicalis CGMCC2.587 and the prebiotic property milk-acid bacteria Lactobacterium acidophilum CGMCCl.1854 of enlarged culturing, and fermentative production has the single cell protein of prebiotic function.
(patent name is the patent of people's applications such as Xu Yonghu: utilizing the method for soy molasses fermentative production mannotriose and melibiose, is CN201010542521.1) to take soy molasses as substratum fermentative production mannotriose and melibiose.
(patent name is the patent of people's applications such as Cheng Qianwei: a kind of method of producing lactic acid by soybean molasses fermentation, the patent No. is: be CN201110102181.5) to take soy molasses as sole carbon source, adopt Lactobacterium acidophilum fermenting lactic acid.
The people such as Qureshi have reported that take Clostridium beijerinckii BAl01 is bacterial classification, utilize soy molasses fermentative production butanols (Qureshi, N., Lolas, A., Blaschek, H.P.Soy molasses as fermentation substrate for production of butanol using Clostridium beijerinckii BA101[J] .Journal of Industrial Microbiology Biotechnology, 2001,26:290-295).
The people such as Solaiman have reported that take Candida bombicola ATCC22214 is bacterial classification, utilize soy molasses fermentative production sophorose ester (Solaiman D.K.Y., Ashby, R.D., a., & Foglia, T.A.Production of sophorolipids by Candida bombicola grown on soy molasses as substrate[J] .Biotechnology Letters, 2004,26:1241-1245).
The people such as Zhang Min reported utilize soy molasses fermentative production bifid Yoghourt (Zhang Min, Guo Shuntang. the development [J] of soy molasses bifid Yoghourt. Food science, 2006,27 (10): 649-651).
The people such as Solaiman have reported take Pseudomonas corrugata388 as bacterial classification, utilize soy molasses fermentative production medium chain length polyhydroxyalkanoate (Solaiman, D.K.Y., Ashby R.D., Hotchkiss Jr, A.T., & Foglia, T.A.Biosynthesis of medium-chain-length poly (hydroxyalkanoates) from soy molasses[J] .Biotechnology Letters, 2006,28:157-162).
The people such as Cui Yuanfeng have reported take yeast saccharomyces cerevisiae AS2.1190 as bacterial classification, take soy molasses as substratum fermentative production of ethanol (Cui Yuanfeng, field is beautiful, Bai Zhiming. soy molasses is prepared the research [J] of alcohol technique. Chinese oil, 2008,33 (12): 61-63).
The people such as Gao Yurong have reported take soy molasses as fermenting raw materials manufacture order cell protein, screen a strain and utilize the high albuminiferous candida tropicalis CGMCC2.587 (Gao Yurong of soy molasses, Liu Yang, Li great Peng, Zhou Chuannong. the screening of soy molasses high yield single cell protein bacterial strain and growth conditions [J] thereof. China brewages, 2010,29 (8): 33-36).
The people such as Cheng Qianwei are with the yeast of laboratory preservation, carried out utilizing the research (Cheng Qianwei of soy molasses fermentative production of ethanol fermentation condition, Meng Luli, Liu Sheng. utilize research [J] .2012 that produces soybean protein concentrate byproduct fermentation alcohol, 31 (5): 68-70).
The people such as Meng Luli have reported take Lactobacterium acidophilum as bacterial classification, take soy molasses as fermenting raw materials production lactic acid (Meng Luli, Liu Sheng, Xu Jinrong, Cheng Qianwei. lactobacillus fermentation soy molasses is produced the research [J] of lactic acid. agricultural machine, 2011 (10): 148-149).
But at present in domestic and foreign literature, there are no take soy molasses, produce the report of Monacolin K as fermenting raw materials.
Three, summary of the invention
Object of the present invention provides the method for utilizing soy molasses fermentative production Monacolin K, for solving current alcohol method, produces soybean protein concentrate enterprise and produces waste soy molasses and be difficult to process and the higher problem of Monacolin K production cost.
The technical solution adopted for the present invention to solve the technical problems is: soy molasses passes through dilution, removal of impurities, adds nutritive substance, sterilizing, the cooling soy molasses fermention medium of preparing, inoculation red monascus Monascus ruber AS3.4633 seed culture fluid is produced Monacolin K by fermented extracted, is specially:
The red monascus Monascus ruber AS3.4633 bacterial classification 1~2 of inoculation slant preservation encircles to liquid seed culture medium, and 28~32 ℃ of aerobic cultivation 34d obtain seed culture fluid.Soy molasses is diluted to mass percent concentration 20~30%, with lactic acid, pH is adjusted into 4.0~6.5, after standing 3~4h, get supernatant liquor, at 110~121 ℃ of sterilizing 15~20min, be cooled to 30~35 ℃.Inoculation red monascus Monascus ruber AS3.4633 seed culture fluid, the addition of seed culture fluid is 5~10% of soy molasses culture volume, at 24~28 ℃ of aerobic cultivation 6~9d.Fermented liquid is adjusted to pH to 10~11.0 with the sodium hydroxide solution of 6mol/L, stir 60~90min, suction filtration, filtrate is adjusted pH to 7~8 with 6mol/L hydrochloric acid; With after D273 resin absorption after pretreatment, the desorb of 75% (v/v) ethanol, 50~60 ℃ of vacuum concentration; Adjust pH2.5~3.0, add n-butyl acetate extraction, by extraction liquid in 50~60 ℃ of concentrating under reduced pressure; 0~10 ℃ of crystallization 5~10h, suction filtration, vacuum-drying obtains finished product.
In such scheme, before soy molasses sterilizing, to dilution after supernatant liquor in add Semen Maydis powder, yeast extract and magnesium sulfate, the add-on of Semen Maydis powder is 1~2% of the supernatant liquor quality after diluting, the add-on of yeast extract is 0.02~0.04% of the supernatant liquor quality after diluting, and the add-on of magnesium sulfate is 0.01~0.02% of the supernatant liquor quality after diluting.To adding in the soy molasses supernatant liquor after dilution the Semen Maydis powder can supplementary carbon source, add yeast extract can supplement nitrogenous source, add magnesium sulfate can supplement inorganic salt, can promote the synthetic of the growth of cell and Monacolin K, improve the output of product.
Beneficial effect:
1, in soy molasses, solid content is high, contain the impurity such as a large amount of pectin, ash content, pigment, color is darker, proterties thickness, very difficult processed, become the difficult problem that restriction soybean protein concentrate manufacturing enterprise develops at present, by the metabolism of monascus, changed the product that added value is high, reduced the discharge of enterprise's waste, improved the economic benefit of enterprise.
2, the Monacolin K that the present invention produces is a kind of cholesterol synthesis inhibitor, and long half time, has no side effect in vivo, can be widely used in cardiovascular and cerebrovascular diseases such as preventing and treating coronary heart disease and arteriosclerosis.
3, in soy molasses, contain the nutritive substances such as monose, oligose, amino acid, protein, trace element, can meet the needs of monascus metabolism and growth, adopt simple dilution, clarification process, suitable extra-nutrition material can be produced Monacolin K, has reduced the production cost of Monacolin K.
Four, embodiment
Be below embodiment, the invention will be further described, but the present invention is not limited in following examples.
Embodiment 1:
Soy molasses is diluted to mass percent concentration 20% with tap water, with lactic acid, pH is adjusted into 4.5, at 115 ℃ of sterilizing 20min, be cooled to 30 ℃.Add red monascus Monascus ruber AS3.4633 seed culture fluid, the addition of seed culture fluid is 5% of soy molasses culture volume, at 26 ℃ of aerobic cultivation 7d, in fermented liquid, the content of Monacolin K is 118.2mg/L, fermented liquid is adjusted to pH to 10 with the sodium hydroxide solution of 6mol/L, stir 60min, suction filtration, filtrate is adjusted pH to 7 with 6mol/L hydrochloric acid; With after D273 resin absorption after pretreatment, with the ethanol desorb of concentration of volume percent 75%, 50 ℃ of vacuum concentration; Adjust pH to 2.5, add n-butyl acetate extraction, by extraction liquid in 50 ℃ of concentrating under reduced pressure; 0 ℃ of crystallization 5h, suction filtration, vacuum-drying obtains finished product.
Embodiment 2:
Soy molasses is diluted to mass percent concentration 30% with tap water, with lactic acid, pH is adjusted into 5.5, after standing 4h, get supernatant liquor, at 121 ℃ of sterilizing 15min, be cooled to 35 ℃.Add red monascus Monascus ruber AS3.4633 seed culture fluid, the addition of seed culture fluid is 10% of soy molasses culture volume, at 28 ℃ of aerobic cultivation 8d, in fermented liquid, the content of Monacolin K is 184.6mg/L, fermented liquid is adjusted to pH to 11 with the sodium hydroxide solution of 6mol/L, stir 80min, suction filtration, filtrate is adjusted pH to 8 with 6mol/L hydrochloric acid; With after D273 resin absorption after pretreatment, with the ethanol desorb of concentration of volume percent 75%, 60 ℃ of vacuum concentration; Adjust pH to 3.0, add n-butyl acetate extraction, by extraction liquid in 55 ℃ of concentrating under reduced pressure; 10 ℃ of crystallization 10h, suction filtration, vacuum-drying obtains finished product.
Embodiment 3:
Soy molasses is diluted to solid concentration 25%, with lactic acid, pH is adjusted into 5.5, after standing 4h, get supernatant liquor, add Semen Maydis powder, yeast extract and magnesium sulfate, the add-on of Semen Maydis powder is 1.0% of the supernatant liquor quality after diluting, the add-on of yeast extract is 0.02% of the supernatant liquor quality after diluting, the add-on of magnesium sulfate, for 0.01% of the supernatant liquor quality after diluting, at 121 ℃ of sterilizing 15min, is cooled to 35 ℃.Add red monascus Monascus ruber AS3.4633 seed culture fluid, the addition of seed culture fluid is 5% of soy molasses culture volume, at 28 ℃ of aerobic cultivation 7d, in fermented liquid, the content of Monacolin K is 237.2mg/L, fermented liquid is adjusted to pH to 10 with the sodium hydroxide solution of 6mol/L, stir 60min, suction filtration, filtrate is adjusted pH to 7 with 6mol/L hydrochloric acid; With after D273 resin absorption after pretreatment, with the ethanol desorb of concentration of volume percent 75%, 50 ℃ of vacuum concentration; Adjust pH to 2.5, add n-butyl acetate extraction, by extraction liquid in 50 ℃ of concentrating under reduced pressure; 0 ℃ of crystallization 5h, suction filtration, vacuum-drying obtains finished product.
Embodiment 4:
Soy molasses is diluted to solid concentration 30%, with lactic acid, pH is adjusted into 5.5, after standing 4h, get supernatant liquor, add Semen Maydis powder, yeast extract and magnesium sulfate, the add-on of Semen Maydis powder is 2.0% of the supernatant liquor quality after diluting, the add-on of yeast extract is 0.04% of the supernatant liquor quality after diluting, the add-on of magnesium sulfate, for 0.02% of the supernatant liquor quality after diluting, at 121 ℃ of sterilizing 15min, is cooled to 35 ℃.Add red monascus Monascus tuber AS3.4633 seed culture fluid, the addition of seed culture fluid is 5% of soy molasses culture volume, at 28 ℃ of aerobic cultivation 7d, in fermented liquid, the content of Monacolin K is 298.4mg/L, fermented liquid is adjusted to pH to 11 with the sodium hydroxide solution of 6mol/L, stir 70min, suction filtration, filtrate is adjusted pH to 8 with 6mol/L hydrochloric acid; With after D273 resin absorption after pretreatment, with the ethanol desorb of concentration of volume percent 75%, 60 ℃ of vacuum concentration; Adjust pH to 3.0, add n-butyl acetate extraction, by extraction liquid in 60 ℃ of concentrating under reduced pressure; 4 ℃ of crystallization 6h, suction filtration, vacuum-drying obtains finished product.

Claims (3)

1. utilize the method for soy molasses fermentative production Monacolin K, it is characterized in that: soy molasses passes through dilution, removal of impurities, adds nutritive substance, sterilizing, the cooling soy molasses fermention medium of preparing, inoculation red monascus Monascus ruber AS3.4633 seed culture fluid resolves to produce Monacolin K by fermentation D273 resin absorption.
2. the method for utilizing soy molasses fermentative production Monacolin K according to claim 1, it is characterized in that: soy molasses is diluted to mass percent concentration 20~30%, with lactic acid, pH is adjusted into 4.0~6.5, after standing 3~4h, get supernatant liquor, at 110~121 ℃ of sterilizing 15~20min, be cooled to 30~35 ℃ and prepare soy molasses fermention medium.
3. the method for utilizing soy molasses fermentative production Monacolin K according to claim 1, it is characterized in that: in the soy molasses fermention medium of preparation, inoculate red monascus Monascus ruber AS3.4633 seed culture fluid, the addition of seed culture fluid is 5~10% of soy molasses culture volume, add Semen Maydis powder, yeast extract and magnesium sulfate, Semen Maydis powder add-on is 1~2% of the rear supernatant liquor quality of dilution, the add-on of yeast extract is 0.02~0.04% of the rear supernatant liquor quality of dilution, the add-on of magnesium sulfate is 0.01~0.02% of the rear supernatant liquor quality of dilution.At 24~28 ℃ of aerobic cultivation 6~9d.
CN201410017323.1A 2014-01-15 2014-01-15 Method for producing Monacolin K by using fermentation of soybean molasses Expired - Fee Related CN103740779B (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103960557A (en) * 2014-05-16 2014-08-06 山东万得福实业集团有限公司 Method for removing impurities from soybean molasses
CN104877918A (en) * 2015-06-02 2015-09-02 福建农林大学 Soybean molasses hypsizigus marmoreus liquid nutrient medium and application thereof

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CN101965900A (en) * 2010-09-27 2011-02-09 黑龙江八一农垦大学 Method for producing probiotic single cell protein by using soybean molasses
CN102356914A (en) * 2011-09-01 2012-02-22 安徽工程大学 Production method for functional monascus fermented biological product

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CN101965900A (en) * 2010-09-27 2011-02-09 黑龙江八一农垦大学 Method for producing probiotic single cell protein by using soybean molasses
CN102356914A (en) * 2011-09-01 2012-02-22 安徽工程大学 Production method for functional monascus fermented biological product

Non-Patent Citations (2)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103960557A (en) * 2014-05-16 2014-08-06 山东万得福实业集团有限公司 Method for removing impurities from soybean molasses
CN104877918A (en) * 2015-06-02 2015-09-02 福建农林大学 Soybean molasses hypsizigus marmoreus liquid nutrient medium and application thereof
CN104877918B (en) * 2015-06-02 2018-04-13 福建农林大学 A kind of soy molasses spot jade gill fungus fluid nutrient medium and application

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