The preparation method of securing member composite polyimide material
One, technical field
The present invention relates to the preparation method of securing member composite polyimide material, more precisely by a-ODPA and other
Dianhydride monomer adds 4 after being esterified in alcoholic solution, 4'-diaminodiphenyl ether generation polycondensation reaction, and with the fall ice being esterified equally
Sheet enedioic acid acid anhydride blocks, and polyimides pre-preg material made by followed by impregnated glass fiber or carbon fiber;Ultimately form securing member to use
The preparation method of composite polyimide material.
Two, background technology
So-called securing member means and two or more parts or component fastens type part used when linking together
General name.Such as bolt, nut, packing ring, screw, pin, rivet etc..Tight prepared by composite polyimide material prepared by the present invention
Firmware refers to screwed self-locking securing member.Such as bolt, nut, screw rod and screw etc..
5-norborene-2, the polyimides that 3-dicarboxylic anhydride (NA) blocks is mainly used in composite, as made lamination
Plate, structure member and high temperature resistant and insulated product.Aspect in terms of aircraft and electrical equipment, is used for making air-distribution engines engine zero
Part, circuit board, click slot wedge, stator and rotor insulation side plate etc..It also is used as adhesive.In view of mechanical strength, thermally-stabilised
Property and processing and price factor, few for the report of securing member.
PMMI Vespel moulding compound, life-time service temperature is up to 288 DEG C, and heatproof reaches 480 DEG C in short-term, tool
There are low temperature coefficient of friction and high abrasion resistance properties, coarse vacuum degassing, low particle to produce and intrinsic purity, have been used for making spiral shell
Nail, bolt, nut, threaded rod, packing ring etc..Automobile, machinery, process equipment, Aero-Space and semiconductor applications are applied.But
It is that processing and forming difficulty needs again through operations such as car, milling and upper screw threads, relatively costly.
The polyimide material of practical self-locking securing member is provided, really needs research and development with great concentration, ability
New material, new product is contributed for high-technology field.
Three, summary of the invention
The polyimide material of self-locking securing member, the material of the most small-sized bolt processing, the most domestic still lack this
Plant polyimide material.The present inventors are through particular study, it is provided that product is practical for user, has filled up domestic blank.It
Complete skill scheme as follows:
Securing member composite polyimide material has a following macromolecule repetitive:
In formula, m:n=1:0.3~3, m+n=1.3~4
This composite polyimide material the processing step of preparation method include: the preparation of polyimid-base resin:
First with ethanol respectively with mix aromatic dianhydride, 5-norborene-2,3-dicarboxylic anhydride generation esterification;Mixing aromatic dianhydride
Esterification adds 4,4'-diaminodiphenyl ether after terminating and carries out polycondensation reaction;Then with 5-norborene-2,3-diformate mono
Ethyl ester carries out end capping reaction and generates oligomer polyimid-base resin;Polyimid-base resin again with organo-silicon coupling agent at
The glass fibre managed or impregnated carbon fiber are mediated;Followed by, heat treatment prepares polyimides pre-preg material, carries out hot-forming system
Take required product;The self-locking fastener performance wherein prepared is: screw thread bearing capacity 11KN, tensile failure power 2.9kN;Charge ratio
For: mixing aromatic dianhydride monomer is 1:0.3~3 with the mol ratio of 4,4'-diaminodiphenyl ether;Mixing aromatic dianhydride monomer and 5-
The mol ratio of norbornadiene 2,3-dicarboxylic acid anhydride is 1:0.25~0.75;During esterification, mixing aromatic dianhydride monomer and second
The mol ratio of alcohol is 1:4~10,5-norborene-2, and 3-dicarboxylic anhydride is 1:4~10 with the mol ratio of ethanol, esterification temperature
Spend 69~90 DEG C, response time 2~5 hours.
Heretofore described mixing aromatic dianhydride be 2,3,3', 4'-diphenyl ether tetraformic dianhydride with selected from 3,3', 4,
4'-bisphenol-A diphenyl ether tetraformic dianhydride, 3,3', 4,4'-bibenzene tetracarboxylic dianhydride, 2,3', 4,4'-bibenzene tetracarboxylic dianhydride, 3,
A kind of mixture in 4,3', 4'-diphenyl ether tetraformic dianhydride or pyromellitic acid anhydride.
Heretofore described mixing aromatic dianhydride is preferably 2,3,3', 4'-diphenyl ether tetraformic dianhydride and 3,3', and 4,
The mixture of 4'-bisphenol-A diphenyl ether tetraformic dianhydride, wherein 2,3,3', 4'-diphenyl ether tetraformic dianhydride and 3,3', 4,4'-is double
The mol ratio of phenol A diphenyl ether tetraformic dianhydride is 1:0.6~1.0;Mixing aromatic dianhydride monomer and 5-norbornadiene 2,3-bis-
The mol ratio of formic anhydride is 1.6~2.0:1.5;Mixing aromatic dianhydride monomer is 1.6 with the mol ratio of 4,4'-diaminodiphenyl ether
~2.0:2.0.
Heretofore described organo-silicon coupling agent is selected from γ aminopropyltriethoxy silane, γ-glycidyl oxygen
A kind of in propyl trimethoxy silicane or their mixture;Described heat treatment prepares at the heat of polyimides pre-preg material
Reason process is via 80 DEG C/3h, 160 DEG C/2h, prepares polyimides pre-preg material after 230 DEG C/1h.
The hot-forming condition of heretofore described polyimides pre-preg material is 310~330 DEG C/4MPa, during hot pressing
Between with test specimen size, depending on thickness.
Heretofore described glass fibre or 10 weight %~55 that carbon fiber consumption is composite polyimide material weight
Weight %.
If heretofore described polyimides pre-preg material is molded directly into type bolt, nut, processing temperature is still 310
~330 DEG C/4Mpa.The screw thread bearing capacity obtained is 11KN, and the tensile failure power of bolt is 2.9KN.
The composite polyimide material prepared according to the present invention, has 5-norborene-2, and 3-dicarboxylic acid anhydride (NA) blocks
Or 5-norborene-2, all features of the composite polyimide material that 3-dicarboxylic acid monoethylester (NE) blocks, i.e. NA end-blocking is poly-
Acid imide pre-impregnating process is simple, and pre-preg material stable performance, pressing Heat stability is good, life-time service temperature is 260 DEG C
~300 DEG C, and satisfactory mechanical property goes, its laminate porosity low (< 2%), and general lamination process processes can be used.
More valuable is processing and forming good fluidity, and curing rate can directly mold bolt soon, can process stove bolt, bolt tension especially
Destructive power is 2.9KN, and screw thread bearing capacity is 11KN.
Four, detailed description of the invention
In order to preferably implement the present invention, especially exemplified by embodiment, it is described, but embodiment is no limitation of the present invention.
Embodiment 1
(1) preparation of mono-acid ester
246g(1.5mol) 5-norborene-2,3-dicarboxylic acid anhydride in 259g ethanol 69 DEG C~90 DEG C to be heated to reflux 2 little
Time prepare 5-norborene-2,3-dicarboxylic acid monoethylester (NE).
286g(1mol) 2,3,3', 4'-diphenyl ether tetraformic dianhydride is little with 69~90 DEG C of back flow reaction 5 in 256g ethanol
Time prepare 2,3,3', 4'-diphenyl ether tetraformic mono ethyl ester.
514g(1mol) 3,3', 4,4'-bisphenol-A diphenyl ether tetraformic dianhydride in 463g ethanol with 71 DEG C~90 DEG C heating
Reflux 2 hours prepared 3,3', 4,4'-bisphenol-A diphenyl ether tetraformic mono ethyl ester.
(2) preparation of polyimid-base resin
400g(2mol) 4,4'-diaminodiphenyl ether is dissolved in 358g ethanol and stirs half an hour, then, adds above-mentioned system
Standby 2,3,3', 4'-diphenyl ether tetraformic mono ethyl ester and 3,3', in 4,4'-bisphenol-A diphenyl ether tetraformic mono ethyl ester mixture,
After stirring 1~2 hour, with 5-norborene-2,3-dicarboxylic acid monoethylester (NE), 70 DEG C~83 DEG C stirring reactions 5 hours, obtains
Obtain solution of polyimid-base resin.
(3) preparation of polyimides pre-preg material
160g is glass fiber impregnated at polyamides with what organo-silicon coupling agent γ aminopropyltriethoxy silane processed
In imine matrix resin solution, through fully mediating, via 80 DEG C/3h, 160 DEG C/2h, 230 DEG C/1h heat treatment acquisition polyamides Asia
Amine pre-preg material.
(4) preparation of composite product
Polyimides pre-preg material is under 310~330 DEG C/4MPa, and hot-press solidifying obtains required product.
The heat distortion temperature of composite hot pressing part is 312 DEG C, hot strength 52.4MPa, bending strength 118MPa.
Direct is still 310~330 DEG C/4MPa with polyimides pre-preg material compression molding bolt, nut, condition of molding,
Then being derived from locking-type securing member, its screw thread bearing capacity is 11KN, and bolt tension destructive power is 2.9KN.
Embodiment 2
Except 2,3,3', the consumption of 4'-diphenyl ether tetraformic dianhydride is 1mol, 3,3', 4,4'-bisphenol-A diphenyl ether tetraformics
Dianhydride consumption is 0.6mol, and solution of polyimid-base resin preparation is by 5-norborene-2,3-diacid mono ethyl ester, 2,3,
The ethanol solution of 3', 4'-diphenyl ether tetraformic mono ethyl ester and 3,3', 4,4'-bisphenol-A tetracarboxylic acid mono ethyl ester and 4,4'-diaminourea
The ethanol solution hybrid reaction of diphenyl ether;The glass fibers that organo-silicon coupling agent γ aminopropyltriethoxy silane was processed
Dimension is immersed in prepared solution of polyimid-base resin, and other formula is the same with embodiment 1 with operating procedure, result screw thread
Bearing capacity be 10KN bolt tension destructive power be 2.5KN.
Embodiment 3
In addition to replacing glass fibre with carbon fiber, other formula is the same with embodiment 1 with operating procedure, and result screw thread carries
Power 13KN, bolt tension destructive power is 3.1KN.