CN103739276B - A kind of abrasive brick and preparation method thereof - Google Patents
A kind of abrasive brick and preparation method thereof Download PDFInfo
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- CN103739276B CN103739276B CN201310666758.4A CN201310666758A CN103739276B CN 103739276 B CN103739276 B CN 103739276B CN 201310666758 A CN201310666758 A CN 201310666758A CN 103739276 B CN103739276 B CN 103739276B
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- polishing slag
- abrasive brick
- brick
- waste material
- sand
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Abstract
The invention discloses a kind of polishing slag that utilizes as abrasive brick of raw material production and preparation method thereof.This wear-resistant brick is composed of the following components: polishing slag 20%-26%, middle temperature potassium sodium sand 15%-20%, high temperature sand 14.5%-20%, black and white mud 25%-35%, talcum grain 3%-5%, other waste material 12%-18%.The present invention makes full use of polishing slag and produces environmental protection, green ceramic goods; can also effectively to dissolve polishing slag, protection of the environment, its physicochemical property of abrasive brick product produced is basic suitable with convention amount product; can meet and produce and application needs, greatly can reduce production cost simultaneously.
Description
Technical field
The invention belongs to ceramic field, be specifically related to a kind of abrasive brick and preparation method thereof.
Background technology
Along with the development of ceramic industry, the demand of china clay is grown with each passing day.Pottery Mineral resources are Nonrenewable resources, because a large amount of exploitation uses china clay for a long time, cause higher-grade high quality raw material day by day exhausted.Along with the raising of people's living standard and the enhancing of environmental consciousness, by environmental protection, energy-conservation based on ceramic product to harmonious development, improve the comprehensive utilization ratio of resource, turn waste into wealth, become the trend of ceramic industry future development.
, all there are serious problems: in product, resource utilization be low, waste is serious, utilization of waste material is inadequate in current most domestic ceramic industry, environmental protection consciousness lacks.Production of Ceramics scale becomes the industry of the large fund that made greatly china industry become, large output, large transport and high flow rate, high energy consumption, high pollution, causes production cost increasingly to increase.The natural mineral resource that ceramic industry consumes every year about 200,000,000 tons, and the ceramic waste material discharged every year is up to 1,800 ten thousand tons, accounts for 9% of Mineral resources.
In polished tile manufacturing enterprise, polished waste material accounts for major portion.If polishing slag can be made full use of, environmental protection, green ceramic can not only be produced, polishing slag of can also effectively dissolving, protection of the environment.
Summary of the invention
In order to fully turn waste into wealth, utilize the polished waste material of polished tile enterprise to produce ceramic tile, the invention provides a kind of polishing slag that utilizes as abrasive brick of raw material production and preparation method thereof.
The technical solution adopted for the present invention to solve the technical problems is:
A kind of abrasive brick, composed of the following components by weight percentage: polishing slag 20%-26%, middle temperature potassium sodium sand 15%-20%, high temperature sand 14.5%-20%, black and white mud 25%-35%, talcum grain 3%-5%, other waste material 12%-18%.
Other waste material described is useless porcelain powder, the mixture squeezing slurry mud and useless embryo.
Described useless porcelain powder is the powder raw material of recycling gained after being pulverized by defective products ceramic tile, and described squeezing slurry mud is carry out revised rim charge purees after treatment to four limit sizes of finished product abrasive brick, and described useless embryo is the defective products of stock.The input of this several component can realize the utilization of waste material in production process, reduces costs, and concrete blending ratio suitably can mix according to the product needed of reality.
Described polishing slag is composed of the following components by weight percentage: SiO
275.62%, Al
2o
315.5%, MgO1.31%, CaO0.3%, Fe
2o
30.65%, TiO
20.09%, K
2o2.06%, Na
2o2.87%, loss on ignition 1.6%.Polishing slag, from composition, can substitute the effect of stone flour in formula.
A manufacture method for above-mentioned abrasive brick, comprises following steps: raw material is weighed by weight, ball milling, stock tank homogenizing, spray drying granulation, batch mixing, pressure pressed machine brick, and roller way drying kiln is dry, glaze spraying, gets rid of glaze, stamp, and roller way kiln burns till, and obtains finished product.
The temperature that described roller way kiln high temperature burns till is 1190 DEG C-1210 DEG C.
The invention has the beneficial effects as follows: (1) makes full use of polishing slag and produces environmental protection, green ceramic goods, polishing slag of can also effectively dissolving, protection of the environment.(2) its physicochemical property of abrasive brick product produced is basic and convention amount product is suitable, can meet and produce and application needs.(3) use the polishing slag of 20% in formula, siccative cost savings per ton 30 yuan, calculate by 300*300 specification product 26000 ㎡/sky/bar kiln, and every bar production line can reduce costs about 4,300,000 every year, brings great economic benefit.
Embodiment
Below in conjunction with specific embodiment, set forth the present invention further.
Embodiment 1
A kind of abrasive brick, composed of the following components by weight percentage: polishing slag 20%-26%, middle temperature potassium sodium sand 15%-20%, high temperature sand 14.5%-20%, black and white mud 25%-35%, talcum grain 3%-5%, other waste material 12%-18%.
Described polishing slag is composed of the following components by weight percentage: SiO
275.62%, Al
2o
315.5%, MgO1.31%, CaO0.3%, Fe
2o
30.65%, TiO
20.09%, K
2o2.06%, Na
2o2.87%, loss on ignition 1.6%.
The pilot-scale experiment of the said products is as follows.
1 size performance
| Flow velocity | Proportion | Moisture content | Fineness | During ball |
| 49″ | 1.73 | 33.2% | 6.1% | 5h |
2, properties of powder
| Moisture content | Unit weight | 30 orders | 40 orders | 80 orders | 120 orders | 250 orders |
| 7.1% | 0.90 | 7% | 29% | 56.9% | 4% | 1.5% |
3, product performance
As can be seen from the above table, the abrasive brick product of embodiments of the invention gained, its physicochemical property is basic and convention amount product is suitable, can meet and produce and application needs.
Should be understood that these embodiments are only not used in for illustration of the present invention to limit the scope of the invention.After the content of having read the present invention's instruction, those skilled in the art can do various conversion or amendment with any same or similar means to the present invention, and these equivalent form of values fall within protection scope of the present invention equally.
Claims (4)
1. an abrasive brick, is characterized in that composed of the following components by weight percentage: polishing slag 20%-26%, middle temperature potassium sodium sand 15%-20%, high temperature sand 14.5%-20%, black and white mud 25%-35%, talcum grain 3%-5%, other waste material 12%-18%; Other waste material described is useless porcelain powder, the mixture squeezing slurry mud and useless embryo.
2. abrasive brick according to claim 1, is characterized in that: described polishing slag is composed of the following components by weight percentage: SiO
275.62%, Al
2o
315.5%, MgO 1.31%, CaO, 0.3%, Fe
2o
30.65%, TiO
20.09%, K
2o 2.06%, Na
2o 2.87%, loss on ignition 1.6%.
3. a manufacture method for the abrasive brick of claim 1, is characterized in that comprising following steps: raw material is weighed by weight, ball milling, stock tank homogenizing, spray drying granulation, batch mixing, pressure pressed machine brick, roller way drying kiln is dry, glaze spraying, get rid of glaze, stamp, roller way kiln burns till, and obtains finished product.
4. method according to claim 3, is characterized in that: the temperature that described roller way kiln high temperature burns till is 1190 DEG C-1210 DEG C.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310666758.4A CN103739276B (en) | 2013-12-09 | 2013-12-09 | A kind of abrasive brick and preparation method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310666758.4A CN103739276B (en) | 2013-12-09 | 2013-12-09 | A kind of abrasive brick and preparation method thereof |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN103739276A CN103739276A (en) | 2014-04-23 |
| CN103739276B true CN103739276B (en) | 2015-10-28 |
Family
ID=50496368
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201310666758.4A Expired - Fee Related CN103739276B (en) | 2013-12-09 | 2013-12-09 | A kind of abrasive brick and preparation method thereof |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN103739276B (en) |
Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103992071B (en) * | 2014-05-29 | 2015-07-15 | 汕头市保源节能建材与装备制造科技有限公司 | Fabrication process for producing concrete brick by using polished tile waste residue |
| CN106630938A (en) * | 2016-11-15 | 2017-05-10 | 广东荣高陶瓷有限公司 | High-strength ceramic floor tile and preparation method thereof |
| CN107555952A (en) * | 2017-09-18 | 2018-01-09 | 广东博华陶瓷有限公司 | A kind of production technology of environment protection interior wall Ceramic Tiles |
| CN109053170A (en) * | 2018-08-23 | 2018-12-21 | 广西皇宝瓷业有限公司 | A kind of nano magnesia ceramics and preparation method thereof |
Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102320811A (en) * | 2011-05-16 | 2012-01-18 | 霍镰泉 | Utilize ornamental brick base substrate of polishing slag and sludge silt preparation and preparation method thereof |
-
2013
- 2013-12-09 CN CN201310666758.4A patent/CN103739276B/en not_active Expired - Fee Related
Patent Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102320811A (en) * | 2011-05-16 | 2012-01-18 | 霍镰泉 | Utilize ornamental brick base substrate of polishing slag and sludge silt preparation and preparation method thereof |
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| Publication number | Publication date |
|---|---|
| CN103739276A (en) | 2014-04-23 |
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| C10 | Entry into substantive examination | ||
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| C14 | Grant of patent or utility model | ||
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| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20151028 Termination date: 20191209 |