CN103738038B - The preparation method of phenolic foam composite board - Google Patents

The preparation method of phenolic foam composite board Download PDF

Info

Publication number
CN103738038B
CN103738038B CN201310724977.3A CN201310724977A CN103738038B CN 103738038 B CN103738038 B CN 103738038B CN 201310724977 A CN201310724977 A CN 201310724977A CN 103738038 B CN103738038 B CN 103738038B
Authority
CN
China
Prior art keywords
metal decking
parts
composite board
phenolic
foam composite
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
CN201310724977.3A
Other languages
Chinese (zh)
Other versions
CN103738038A (en
Inventor
邓刚
彭绵广
秦海洋
焦壮
宋长啸
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Shandong Shengquan New Material Co Ltd
Original Assignee
Shandong Shengquan New Material Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Shandong Shengquan New Material Co Ltd filed Critical Shandong Shengquan New Material Co Ltd
Priority to CN201310724977.3A priority Critical patent/CN103738038B/en
Publication of CN103738038A publication Critical patent/CN103738038A/en
Application granted granted Critical
Publication of CN103738038B publication Critical patent/CN103738038B/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Landscapes

  • Laminated Bodies (AREA)

Abstract

The present invention relates to building energy conservation new material technology field, the preparation method particularly relating to a kind of phenolic foam composite board: at upper and lower metal decking surface-coated aqueous polyurethane glue, be thermally formed glue-line; Lignin modification phenol resin foam mixture is placed between described upper metal decking and lower metal decking, foaming, curing molding; Lignin modification phenol resin foam mixture is by 100 parts of lignin modification phenolic resin, emulsifying agent 2 parts, fire retardant 2 parts, foaming agent 5 parts, 10 parts of firming agent composition. Solve phenolic foam composite board and there is very big brittleness problems, by the phenol formaldehyde foam that phenol-formaldehyde resin modified foaming is obtained, there is good toughness, the raising of phenol formaldehyde foam toughness makes phenol formaldehyde foam increase with metal faced bond area, further increases the adhesion strength of phenol formaldehyde foam and composite board.

Description

The preparation method of phenolic foam composite board
Technical field
The present invention relates to building energy conservation new material technology field, the preparation method particularly relating to a kind of phenolic foam composite board.
Background technology
Phenolic foam composite board has lightweight, fire prevention, chance naked light do not burn, smokeless, nontoxic, without dripping off, use temperature to enclose extensively (-196~+200 DEG C), do not shrink under low temperature environment, not brittle feature. Owing to phenol formaldehyde foam rate of closed hole is high, then heat conductivity low (can lower than 0.030w/mk), heat-proof quality is good, and has certain water-resistance and water vapour permeability, is good heat insulating energy saving material, the desirable adiabator of HVAC Refrigeration Engineering especially. Owing to phenolic aldehyde has benzene ring structure, so dimensionally stable, rate of change < 1%. And chemical composition stability, anticorrosion aging resistance, particularly resistant to organic solution, strong acid, weak base corrosion. So, phenolic foam composite plate is very good fire prevention, thermal insulation, environment-friendly and green insulation material energy-conservation, attractive in appearance.
Cementability between existing phenol formaldehyde foam and phenol formaldehyde foam surface sheet material compound is strong, namely bonding loosely, when carrying out secondary operations after producing finished product, easily depart from, be easily peeled phenomenon. The patent No. is that CN101214746B discloses one by being uniformly coated with one layer of composite glue at panel, through being dried to viscous hands, then with incombustible glass fibre goods compound under heating backer roll, after compound through dry composite panel, the method substantially increases bonding intensity of phenolic foam composite sheet material. But the use of compound adhesive not only makes production cost improve, and contaminated environment, simultaneously because phenolic resin contains the phenolic foam composite board that this rigid structure of phenyl ring makes production of resins go out has very big fragility.
Summary of the invention
In view of this, the technical problem to be solved in the present invention is in that the preparation method providing a kind of phenolic foam board, the method not only reduces compound adhesive and uses the environmental pollution caused, and solves the problem that composite board fragility is big simultaneously, and further increases bonding intensity of phenolic foam composite sheet material.
The preparation method that the invention provides a kind of phenolic foam board, comprises the following steps:
It is coated with aqueous polyurethane glue at upper metal decking and lower metal decking apparent surface, at 30-70 DEG C, is thermally formed glue-line;
Lignin modification phenol resin foam mixture is placed between described upper metal decking and lower metal decking, carries out foaming, obtain phenolic foam composite board after curing molding;
Wherein said lignin modification phenol resin foam mixture is by 100 parts of lignin modification phenolic resin, emulsifying agent 2 parts, fire retardant 2 parts, foaming agent 5 parts, 10 parts of firming agent composition.
Preferably, the temperature of described heating glue formation glue-line is 45-55 DEG C.
Preferably, described water-borne polyurethane bond is made up of two kinds of components of black and white material, and black and white material ratio is 2-5:1.
Preferably, described upper metal decking and lower metal decking are color steel.
The preparation method that present invention also offers a kind of phenolic foam board, comprises the following steps:
In upper metal decking or lower metal decking opposite face, one side coating aqueous polyurethane glue, is thermally formed glue-line at 30-70 DEG C;
Lignin modification phenol resin foam mixture is placed between described upper metal decking and lower metal decking, carries out foaming, obtain phenolic foam composite board after curing molding;
Wherein said lignin modification phenol resin foam mixture is by 100 parts of lignin modification phenolic resin, emulsifying agent 2 parts, fire retardant 2 parts, foaming agent 5 parts, 10 parts of firming agent composition.
Preferably, the temperature of described heating glue formation glue-line is 45-55 DEG C.
Preferably, described glue is made up of two kinds of components of black and white material, and black and white material ratio is 2-5:1.
Preferably, the metal decking of described surface-coated glue is color steel.
Preferably, described surface is not coated by the metal decking of glue is aluminum foil plate.
Preferably, described aluminum foil plate inner surface is covered with plucking non-woven fabrics.
Compared with prior art, the present invention uses water-borne polyurethane bond as compound adhesive, phenolic resin is modified simultaneously, the use temperature of water-borne polyurethane bond is controlled and lignin modification phenolic resin processes, solve phenolic foam composite board and there is very big brittleness problems. Wherein, water-borne polyurethane bond uses water as solvent, reduces the pollution to environment. Lignin modification phenolic resin is introducing toughness Long carbon chain on phenyl ring, by the phenol formaldehyde foam that phenol-formaldehyde resin modified foaming is obtained, there is good toughness, the raising of phenol formaldehyde foam toughness makes phenol formaldehyde foam increase with metal faced bond area, further increases the adhesion strength of phenol formaldehyde foam and composite board.
Detailed description of the invention
Embodiment 1
1) utilize galvanized sheet as upper and lower metal decking, be coated with, at galvanized sheet inner surface, the aqueous polyurethane glue that black and white material ratio is 2:1, at 30 DEG C, be thermally formed glue-line;
2) lignin modification phenol resin foam mixture is placed on described lower floor galvanized sheet, carries out foaming, obtain phenolic foam composite board after curing molding;
Wherein said lignin modification phenol resin foam mixture is by 100 parts of softwood lignin modification phenolic resin, aliphatic alcohol polyethenoxy 2 parts, triphenyl phosphate 2 parts, pentane 5 parts, toluenesulfonic acid 10 parts composition.
Comparative example 1
1) utilize galvanized sheet as upper and lower metal decking, be coated with butadiene-styrene latex at galvanized sheet inner surface;
Lignin modification phenol resin foam mixture is placed between described tinplate and corrosion resistant plate, carries out foaming, obtain phenolic foam composite board after curing molding;
Wherein said lignin modification phenol resin foam mixture is by 100 parts of softwood lignin modification phenolic resin, aliphatic alcohol polyethenoxy 2 parts, triphenyl phosphate 2 parts, pentane 2 parts, toluenesulfonic acid 10 parts composition.
Comparative example 2
1) utilize color steel as upper and lower metal decking, be coated with, at two sides color steel opposite face, the aqueous polyurethane glue that black and white material ratio is 5:1, at 70 DEG C, be thermally formed glue-line;
2) phenol resin foam mixture is placed between described upper and lower color steel, carries out foaming, obtain phenolic foam composite board after curing molding.
Comparative example 3
1) utilize color steel as with aluminium sheet respectively as upper and lower metal decking, at color steel lower surface and the equal SGA of aluminium sheet upper surface;
2) phenol resin foam mixture is placed between described upper and lower color steel, carries out foaming, obtain phenolic foam composite board after curing molding.
Comparative example 4
1) utilize aluminium foil and color steel respectively as upper and lower metal decking, be coated with, at color steel upper surface, the aqueous polyurethane glue that black and white material ratio is 3:1, at 48 DEG C, be thermally formed glue-line;
2) phenol resin foam is placed between described color steel and aluminum foil plate, carries out foaming, obtain phenolic foam composite board after curing molding.
Comparative example 5
1) utilize inner surface to be covered with the aluminum foil plate of plucking non-woven fabrics and color steel respectively as upper and lower metal decking, be coated with polyurethane adhesive at color steel upper surface;
2) lignin modification phenol resin foam mixture is placed between described color steel and aluminum foil plate, carries out foaming, obtain phenolic foam composite board after curing molding;
Wherein said lignin modification phenol resin foam mixture is by draft lignin and alkali lignin modified phenolic resin 100 parts, NPE 1 part and polyoxyethylene block copolymer 3 parts, 4 parts of magnesium hydroxide and calcium carbonate 2 parts, Pentamethylene. 2 parts and petroleum ether 5 parts, xylene monosulfonic acid 15 and phosphoric acid 5 parts composition.
The phenolic foam composite board that above-mentioned 10 groups of embodiments are produced carries out performance detection, and result is referring to table 1.
The performance test results of the phenolic resin that the embodiment of the present invention and comparative example provide
Embodiment described above is only that the preferred embodiment of the present invention is described; not design and the protection domain of the present invention is defined; under the premise without departing from design concept of the present invention; various modification that in this area, technical scheme is made by ordinary skill technical staff and improvement, all should fall into protection scope of the present invention.

Claims (7)

1. the preparation method of a phenolic foam composite board, it is characterised in that comprise the following steps:
It is coated with aqueous polyurethane glue at upper metal decking and lower metal decking apparent surface, at 45-55 DEG C, is thermally formed glue-line;
Lignin modification phenol resin foam mixture is placed between described upper metal decking and lower metal decking, carries out foaming, obtain phenolic foam composite board after curing molding;
Wherein said lignin modification phenol resin foam mixture is by 100 parts of lignin modification phenolic resin, emulsifying agent 2 parts, fire retardant 2 parts, foaming agent 5 parts, 10 parts of firming agent composition;
Described aqueous polyurethane glue is made up of two kinds of components of black and white material, and black and white material ratio is 2-5:1.
2. the preparation method of a kind of phenolic foam composite board according to claim 1, it is characterised in that described upper metal decking and lower metal decking are color steel.
3. the preparation method of a phenolic foam composite board, it is characterised in that comprise the following steps:
1) one side coating aqueous polyurethane glue in upper metal decking or lower metal decking apparent surface, is thermally formed glue-line at 30-70 DEG C;
Lignin modification phenol resin foam mixture is placed between described upper metal decking and lower metal decking, carries out foaming, obtain phenolic foam composite board after curing molding;
Wherein said lignin modification phenol resin foam mixture is by 100 parts of lignin modification phenolic resin, emulsifying agent 2-7 part, fire retardant 2-10 part, foaming agent 2-10 part, and firming agent 10-30 part forms;
Described aqueous polyurethane glue is made up of two kinds of components of black and white material, and black and white material ratio is 2-5:1.
4. the preparation method of a kind of phenolic foam composite board according to claim 3, it is characterised in that described in be thermally formed the temperature of glue-line and be 45-55 DEG C.
5. the preparation method of a kind of phenolic foam composite board according to claim 3, it is characterised in that the metal decking of described surface-coated aqueous polyurethane glue is color steel.
6. the preparation method of a kind of phenolic foam composite board according to claim 3, it is characterised in that it is aluminum foil plate that described surface is not coated by the metal decking of aqueous polyurethane glue.
7. the preparation method of a kind of phenolic foam composite board according to claim 6, it is characterised in that described aluminum foil plate inner surface is covered with plucking non-woven fabrics.
CN201310724977.3A 2013-12-25 2013-12-25 The preparation method of phenolic foam composite board Active CN103738038B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201310724977.3A CN103738038B (en) 2013-12-25 2013-12-25 The preparation method of phenolic foam composite board

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201310724977.3A CN103738038B (en) 2013-12-25 2013-12-25 The preparation method of phenolic foam composite board

Publications (2)

Publication Number Publication Date
CN103738038A CN103738038A (en) 2014-04-23
CN103738038B true CN103738038B (en) 2016-06-15

Family

ID=50495139

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201310724977.3A Active CN103738038B (en) 2013-12-25 2013-12-25 The preparation method of phenolic foam composite board

Country Status (1)

Country Link
CN (1) CN103738038B (en)

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB2624406A (en) * 2022-11-16 2024-05-22 Advanced Innergy Ltd Passive fire-resistant structures

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101214746A (en) * 2007-12-28 2008-07-09 厦门高特高新材料有限公司 Method for improving bonding intensity of phenolic foam composite sheet material
CN102199266A (en) * 2011-04-02 2011-09-28 山东圣泉化工股份有限公司 Method for preparing phenolic resin and phenolic resin foaming body
CN102501469A (en) * 2011-10-12 2012-06-20 山东圣泉化工股份有限公司 Phenolic aldehyde color steel sandwich panel and preparation method thereof
CN102718940A (en) * 2012-06-28 2012-10-10 广州高金技术产业集团有限公司 High-bonding-strength and high-temperature-resisting phenolic resin modified polyurethane adhesive and preparation method thereof
CN102996915A (en) * 2012-11-16 2013-03-27 滕州市华海新型保温材料有限公司 Metal face type phenolic aldehyde composite air hose plate and production method thereof
CN103145938A (en) * 2013-03-26 2013-06-12 山东圣泉化工股份有限公司 Lignin-modified phenolic resin and synthetic method thereof as well as grinding wheel comprising lignin-modified phenolic resin

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101214746A (en) * 2007-12-28 2008-07-09 厦门高特高新材料有限公司 Method for improving bonding intensity of phenolic foam composite sheet material
CN102199266A (en) * 2011-04-02 2011-09-28 山东圣泉化工股份有限公司 Method for preparing phenolic resin and phenolic resin foaming body
CN102501469A (en) * 2011-10-12 2012-06-20 山东圣泉化工股份有限公司 Phenolic aldehyde color steel sandwich panel and preparation method thereof
CN102718940A (en) * 2012-06-28 2012-10-10 广州高金技术产业集团有限公司 High-bonding-strength and high-temperature-resisting phenolic resin modified polyurethane adhesive and preparation method thereof
CN102996915A (en) * 2012-11-16 2013-03-27 滕州市华海新型保温材料有限公司 Metal face type phenolic aldehyde composite air hose plate and production method thereof
CN103145938A (en) * 2013-03-26 2013-06-12 山东圣泉化工股份有限公司 Lignin-modified phenolic resin and synthetic method thereof as well as grinding wheel comprising lignin-modified phenolic resin

Also Published As

Publication number Publication date
CN103738038A (en) 2014-04-23

Similar Documents

Publication Publication Date Title
CN103786395B (en) The method of preparation phenolic foam composite board
CN103205085B (en) Composite material used as building material and preparation method of composite material
CN102991086A (en) Manufacturing process for glass-magnesium decorative plate
KR20110041664A (en) Sandwich panel filled with glass fiber needle felt
CN202151928U (en) Flame retardant type metal inorganic composite plate
CN103738038B (en) The preparation method of phenolic foam composite board
CN103722860A (en) Process for preparing phenolic foam composite plate
CN104669721B (en) Preparation method for phenolic foam sandwiched composite board
CN104631735A (en) Fireproof and thermal-insulation decorative board
CN205344017U (en) Phenolic foam presss from both sides core flame -retardant composite board
CN103707617B (en) The preparation method of phenolic foam sheet
CN201125463Y (en) Composite type phenol formaldehyde foam heat preserving sheet material
CN101725229A (en) Continuous manufacturing method of steel mesh/phenol-urea-formaldehyde foam thermal insulating decoration board
CN102912930A (en) Environment-friendly color steel sandwich panel
CN103738040A (en) Preparation method of phenolic foam composite board
CN204059627U (en) Composite phenol formaldehyde fireproof heated board
CN203888301U (en) Glass fiber compound fireproof laminated board
CN206048946U (en) A kind of structural material plate
CN102877561B (en) Fireproof phenolic foam plate for outer heat-insulation system of exterior wall and process for manufacturing fireproof phenolic foam plate
CN211286088U (en) Aluminum foil surface phenolic aldehyde base insulation board
CN209457178U (en) A kind of rock wool board that insulation performance is strong
CN208918127U (en) A kind of manual color steel plate of groove and tognue type purification
CN202248653U (en) Heat-preservation ornamental composite board
CN206267472U (en) A kind of steel composite decorating board
CN106313653A (en) Heat-insulating PCM colored coated steel plate

Legal Events

Date Code Title Description
C06 Publication
PB01 Publication
C10 Entry into substantive examination
SE01 Entry into force of request for substantive examination
C53 Correction of patent for invention or patent application
CB02 Change of applicant information

Address after: 250204 Shandong city of Ji'nan province Zhangqiu City Diao Town Industrial Development Zone

Applicant after: SHANDONG SHENGQUAN NEW MATERIAL CO., LTD.

Address before: 250204 Shandong city of Ji'nan province Zhangqiu City Diao Zhen Quan Chemical Industrial Park

Applicant before: Shandong Shengquan Chemical Industry Co., Ltd.

COR Change of bibliographic data

Free format text: CORRECT: APPLICANT; FROM: SHANDONG SHENGQUAN CHEMICAL INDUSTRY CO., LTD. TO: SHANDONG SHENGQUAN NEW MATERIALS CO., LTD.

C14 Grant of patent or utility model
GR01 Patent grant
PE01 Entry into force of the registration of the contract for pledge of patent right
PE01 Entry into force of the registration of the contract for pledge of patent right

Denomination of invention: Preparation method for phenolic foam composite sheet material

Effective date of registration: 20180727

Granted publication date: 20160615

Pledgee: China Co truction Bank Corp Ji'nan Zhangqiu sub branch

Pledgor: SHANDONG SHENGQUAN NEW MATERIAL CO., LTD.

Registration number: 2018370000118

PC01 Cancellation of the registration of the contract for pledge of patent right
PC01 Cancellation of the registration of the contract for pledge of patent right

Date of cancellation: 20210825

Granted publication date: 20160615

Pledgee: China Co. truction Bank Corp Ji'nan Zhangqiu sub branch

Pledgor: SHANDONG SHENGQUAN NEW MATERIAL Co.,Ltd.

Registration number: 2018370000118

PE01 Entry into force of the registration of the contract for pledge of patent right
PE01 Entry into force of the registration of the contract for pledge of patent right

Denomination of invention: Preparation of phenolic foam composite sheet

Effective date of registration: 20210908

Granted publication date: 20160615

Pledgee: China Co. truction Bank Corp Ji'nan Zhangqiu sub branch

Pledgor: SHANDONG SHENGQUAN NEW MATERIAL Co.,Ltd.

Registration number: Y2021980009038