CN103737777A - Automatic pouring PU (Polyurethane) earplug manufacturing device - Google Patents
Automatic pouring PU (Polyurethane) earplug manufacturing device Download PDFInfo
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- CN103737777A CN103737777A CN201310715389.3A CN201310715389A CN103737777A CN 103737777 A CN103737777 A CN 103737777A CN 201310715389 A CN201310715389 A CN 201310715389A CN 103737777 A CN103737777 A CN 103737777A
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- earplug
- guide rail
- guide rails
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- Casting Or Compression Moulding Of Plastics Or The Like (AREA)
Abstract
The invention discloses an automatic pouring PU (Polyurethane) earplug manufacturing device. The automatic pouring PU (Polyurethane) earplug manufacturing device comprises a rack, wherein X-axis guide rails and X-axis driving mechanisms are arranged on the rack, a cantilever which can move along the guide rails is arranged on the X-axis guide rails, Y-axis guide rails and Y-axis driving mechanisms are arranged on the cantilever, an automatic color matching and injection mixing device which can move along the guide rails is arranged on the Y-axis guide rails, an earplug mold permanent seat and an automatic line feed mold opening and closing actuator are arranged at one end of the rack, multiple earplug molds are arranged on the permanent seat at intervals, and a water heating circulating device with double pipelines, which is used for heating each earplug mold, is also arranged at one side of the rack. The automatic pouring PU (Polyurethane) earplug manufacturing device has a self-timing mold opening and closing function and can be used for ensuring that products reach physical property requirements within setting time; and by adopting the automatic pouring PU (Polyurethane) earplug manufacturing device, the product quality is ensured, after mold opening, the products are separately molded, and secondary machining is not needed, so that raw materials are saved, and the efficiency is high.
Description
Technical field
The present invention relates to manufacturing equipment, be specifically related to a kind of automatic filling PU earplug manufacturing installation.
Background technology
In the prior art, have a kind of equipment of the PU of production earplug, what it adopted is that first preheating is manually put at workbench and poured into again, manually pours into inhomogeneously, can not guarantee weight and the physical property of product, and effect and quality can not guarantee.After perfusion, be artificial matched moulds, die sinking, mould operates separately separately, and traditional discharging gate is one, and formed product out becomes whole piece, need to be only finished product after secondary operations (cutting), and the clout cutting out is scrapped.Production efficiency is low, and production cost is high.Mill base is to be added in A head tank to mix with A raw material, changes color and cleans residual original color in metering system and pipeline with a large amount of A material, can waste A material.
Summary of the invention
The object of the invention is to, for the above-mentioned defect of prior art, provide a kind of production efficiency high, PU earplug manufacturing installation that can automatic filling.
A kind of automatic filling PU earplug manufacturing installation is provided, comprise frame, in described frame, be provided with X-axis guide rail and X-axis driving mechanism, X-axis guide rail is provided with a cantilever that can move along guide rail, cantilever is provided with Y-axis guide rail and Y-axis driving mechanism, Y-axis guide rail is provided with the automatic color matching that can move along guide rail and tells material mixing plant, in one end of described frame, be provided with earplug molds holder and the die sinking matched moulds actuator that automatically enters a new line, on holder, be interval with a plurality of earplug molds, in described frame one side, be also provided with the water heated constant temperature EGR of the twin flue heating for each earplug molds.
In above-mentioned automatic filling PU earplug manufacturing installation, described automatic color matching device and tell material mixing plant, the mixed at high speed head being driven by hybrid electric motor.
In above-mentioned automatic filling PU earplug manufacturing installation, described X-axis driving mechanism and Y-axis driving mechanism are comprised of drive motors and Timing Belt respectively.
In above-mentioned automatic filling PU earplug manufacturing installation, also comprise a polyurethane foaming machine, it comprises A head tank, the B head tank being contained on same base, be arranged on A raw material metering device and the B raw material metering device below A head tank and B head tank with correspondence, a side at base is provided with electric cabinet, at the opposite side of base, is provided with purge tank.
The invention has the advantages that: there is self-timing die sinking matched moulds function, guarantee that product reaches physical property and requires to guarantee product quality in setting-up time, and after die sinking, be exactly independent shaped article, no longer need secondary operations (cutting) saving raw material efficiency high.Be provided with X-axis guide rail and X-axis digital driving mechanism automatic filling travels at the uniform speed, guarantee that perfusion (material feeding) is even, each product weight is consistent with physical property.And can, by water heat cycles device automatically to mould heated at constant temperature, guarantee to make product reach physical property requirement under mould temperature constant state.Mixing head is provided with discharging gate and the accurate tripper of 1:4, guarantees that 4 raw material weights that discharging gate distributes are consistent.Automatic color matching system: system synchronization carries mill base fully to mix with raw material to mixing head when pouring into (material feeding), when changing color, as long as replacing mill base need not clean metering system and pipeline, saving artificial material reduces costs raises the efficiency; Automaticity is high.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention;
Fig. 2 is polyurethane foaming machine structural representation of the present invention.
The specific embodiment
Shown in Fig. 1, Fig. 2, design a kind of automatic filling PU earplug manufacturing installation, be provided with frame, in described frame, be provided with X-axis guide rail 8 and X-axis driving mechanism 10, X-axis guide rail 8 is provided with a cantilever that can move along guide rail, cantilever is provided with Y-axis guide rail 12 and Y-axis driving mechanism 11, Y-axis guide rail 12 is provided with the automatic color matching device 2 that can move along guide rail, in one end of described frame, be provided with earplug molds holder 4 and the die sinking mould locking device 6 that automatically enters a new line, on holder 4, be interval with a plurality of earplug molds, in described frame one side, be also provided with the water heat cycles device 7 of the twin flue heating for each earplug molds.
Described automatic color matching device 2 comprises hybrid electric motor 1, the mixed at high speed being driven by hybrid electric motor 13, and mixing head 3 is provided with the accurate tripper of 1:4 and discharging gate.
Described X-axis driving mechanism 10 and Y-axis driving mechanism 11 are comprised of drive motors and Timing Belt 9 respectively.
Also be provided with a polyurethane foaming machine being used in conjunction with said mechanism, it comprises A head tank 11, the B head tank 16 being contained on same base, be arranged on A head tank 11 and B head tank 16 A raw material metering device 13 and B raw material metering device 14 below with correspondence, a side at base is provided with electric cabinet 12, opposite side at base is provided with purge tank 15, regularly mixing head is cleaned.
Claims (4)
1. an automatic filling PU earplug manufacturing installation, comprise frame, it is characterized in that: in described frame, be provided with X-axis guide rail and X-axis driving mechanism, X-axis guide rail is provided with a cantilever that can move along guide rail, cantilever is provided with Y-axis guide rail and Y-axis driving mechanism, Y-axis guide rail is provided with the automatic color matching that can move along guide rail and tells material mixing plant, in one end of described frame, be provided with earplug molds holder and the die sinking matched moulds actuator that automatically enters a new line, on holder, be interval with a plurality of earplug molds, in described frame one side, be also provided with the water heat cycles device of the twin flue heating for each earplug molds.
2. automatic filling PU earplug manufacturing installation according to claim 1, is characterized in that: described automatic color matching and tell material mixing plant, the mixed at high speed head being driven by hybrid electric motor is provided with the accurate tripper of discharging gate and 1:4 on mixing head.
3. automatic filling PU earplug manufacturing installation according to claim 1, is characterized in that: described X-axis driving mechanism and Y-axis driving mechanism are comprised of drive motors and Timing Belt respectively.
4. automatic filling PU earplug manufacturing installation according to claim 1, it is characterized in that: also comprise a polyurethane foaming machine, it comprises the A head tank that is contained on same base, B head tank and corresponding A raw material metering device and the B raw material metering device being arranged on below A head tank and B head tank, a side at base is provided with electric cabinet, at the opposite side of base, is provided with purge tank.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310715389.3A CN103737777A (en) | 2013-12-20 | 2013-12-20 | Automatic pouring PU (Polyurethane) earplug manufacturing device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310715389.3A CN103737777A (en) | 2013-12-20 | 2013-12-20 | Automatic pouring PU (Polyurethane) earplug manufacturing device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN103737777A true CN103737777A (en) | 2014-04-23 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201310715389.3A Pending CN103737777A (en) | 2013-12-20 | 2013-12-20 | Automatic pouring PU (Polyurethane) earplug manufacturing device |
Country Status (1)
| Country | Link |
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| CN (1) | CN103737777A (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107344406A (en) * | 2016-05-06 | 2017-11-14 | 上海剑徽塑胶科技有限公司 | A kind of online color matching system of device of plastic processing |
| CN109155893A (en) * | 2016-04-26 | 2019-01-04 | 大北欧听力公司 | The customization elastomer ear mold injected using secondary material |
| CN110181745A (en) * | 2019-06-18 | 2019-08-30 | 宁波飞虹文化用品有限公司 | A kind of cylinder dusting foaming all-in-one machine |
| CN110497573A (en) * | 2019-09-28 | 2019-11-26 | 杭州永腾橡塑实业有限公司 | A kind of polyurethane foaming machine |
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| JPS63318131A (en) * | 1987-06-22 | 1988-12-27 | Oki Electric Ind Co Ltd | Resin sealing method using hardening resin |
| CN201275838Y (en) * | 2008-05-21 | 2009-07-22 | 李琦 | Multicolour numerical control automatic plastic drop machine |
| JP4427606B1 (en) * | 2009-06-30 | 2010-03-10 | 忠司 村平 | Salt molding product manufacturing equipment |
| US20110215490A1 (en) * | 2009-01-30 | 2011-09-08 | Yuiti Fujii | Device of Producing Wafer Lens and Method of Producing Wafer Lens |
| WO2012044351A2 (en) * | 2010-10-01 | 2012-04-05 | Lrm Industries International, Inc | Composite polymeric flowforming with x-y translating mold base |
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2013
- 2013-12-20 CN CN201310715389.3A patent/CN103737777A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS63318131A (en) * | 1987-06-22 | 1988-12-27 | Oki Electric Ind Co Ltd | Resin sealing method using hardening resin |
| CN201275838Y (en) * | 2008-05-21 | 2009-07-22 | 李琦 | Multicolour numerical control automatic plastic drop machine |
| US20110215490A1 (en) * | 2009-01-30 | 2011-09-08 | Yuiti Fujii | Device of Producing Wafer Lens and Method of Producing Wafer Lens |
| JP4427606B1 (en) * | 2009-06-30 | 2010-03-10 | 忠司 村平 | Salt molding product manufacturing equipment |
| WO2012044351A2 (en) * | 2010-10-01 | 2012-04-05 | Lrm Industries International, Inc | Composite polymeric flowforming with x-y translating mold base |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109155893A (en) * | 2016-04-26 | 2019-01-04 | 大北欧听力公司 | The customization elastomer ear mold injected using secondary material |
| CN109155893B (en) * | 2016-04-26 | 2022-02-01 | 大北欧听力公司 | Custom elastomeric ear mold with secondary material injection |
| US11477588B2 (en) | 2016-04-26 | 2022-10-18 | Gn Hearing A/S | Custom elastomeric earmold with secondary material infusion |
| CN107344406A (en) * | 2016-05-06 | 2017-11-14 | 上海剑徽塑胶科技有限公司 | A kind of online color matching system of device of plastic processing |
| CN110181745A (en) * | 2019-06-18 | 2019-08-30 | 宁波飞虹文化用品有限公司 | A kind of cylinder dusting foaming all-in-one machine |
| CN110497573A (en) * | 2019-09-28 | 2019-11-26 | 杭州永腾橡塑实业有限公司 | A kind of polyurethane foaming machine |
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Application publication date: 20140423 |