CN103737090B - A kind of fine finishining rotary cutting tool - Google Patents
A kind of fine finishining rotary cutting tool Download PDFInfo
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Abstract
本发明公开了一种精加工旋转切削刀具,包括刀体,所述刀体上设有至少一组刀槽,所述刀槽内通过紧固件固定有第一切削刀片和第二切削刀片,所述第一切削刀片压紧于第二切削刀片上,所述第二切削刀片压紧于刀槽上,所述第一切削刀片设有第一侧面切削刃,所述第二切削刀片设有与第一侧面切削刃位置对应的、用于导向抗振和修光的第二侧面切削刃,所述第二侧面切削刃与所述刀体的旋转中心轴平行。该精加工旋转切削刀具具有结构简单、抗振和修光效果好、表面加工质量高的优点。
The invention discloses a rotary cutting tool for finishing machining, which includes a cutter body, at least one set of sipes are arranged on the cutter body, and a first cutting blade and a second cutting blade are fixed in the sipes by fasteners. The first cutting blade is pressed against the second cutting blade, the second cutting blade is pressed against the sipe, the first cutting blade is provided with a first side cutting edge, and the second cutting blade is provided with Corresponding to the position of the first side cutting edge, the second side cutting edge is used for guiding anti-vibration and smoothing, and the second side cutting edge is parallel to the rotation center axis of the cutter body. The finishing rotary cutting tool has the advantages of simple structure, good anti-vibration and smoothing effects, and high surface processing quality.
Description
技术领域 technical field
本发明涉及一种金属切削刀具,尤其涉及精加工旋转切削刀具。 The present invention relates to a metal cutting tool, in particular to a finishing rotary cutting tool.
背景技术 Background technique
旋转类切削刀具在切削加工过程中,由于旋转切削刀具的各种切削角度以及制造、装配误差的存在,旋转切削刀具侧面的切削刃很难保证完全在柱形面上,该类刀具在切削过程中,加工侧面由该刀具的侧刃的绕旋转切削刀具中心轴旋转形成,由于旋转切削刀具侧面的切削刃较难保证在以中心轴为中心的柱面上,加工表面垂直度不理想。同时,即使切削刀片的切削刃能够完全控制在一固定的柱面上,一种结构的切削刀片也只能用在某一固定直径刀具上,随着旋转切削刀具直径变化,切削刀片的结构要求发生相应的变化,从而切削刀片的通用性很差。为满足客户不同直径工艺要求,需要为客户提供多款不同的切削刀片,极大提高了使用成本、刀具现场的管理难度,也降低了加工效率。另外,当旋转类刀具在轴向进给时,加工侧面由切削刀片的刃最大径向处的点螺旋旋转形成,切削刀片的刃部只有极少的一部分和加工表面接触,当旋转类刀具悬伸较大时,切削时极易发生振动,切削振动能使切削刀片快速磨损甚至崩缺,并极大的降低加工表面质量,且随着切削节拍的缩短,切削刀片加速磨损、加工表面质量快速下降,为了保证加工精度和切削刀片的使用寿命,该类旋转切削刀具只能用于加工效率和精度要求不高的场合。 During the cutting process of the rotary cutting tool, due to the various cutting angles of the rotary cutting tool and the existence of manufacturing and assembly errors, it is difficult to ensure that the cutting edge on the side of the rotary cutting tool is completely on the cylindrical surface. Among them, the machined side is formed by the rotation of the side edge of the tool around the central axis of the rotary cutting tool. Since the cutting edge on the side of the rotary cutting tool is difficult to ensure on the cylindrical surface centered on the central axis, the verticality of the machined surface is not ideal. At the same time, even if the cutting edge of the cutting blade can be completely controlled on a fixed cylindrical surface, a cutting blade with a structure can only be used on a certain fixed diameter tool. As the diameter of the rotating cutting tool changes, the structural requirements of the cutting blade Corresponding changes occur, so that the versatility of the cutting insert is poor. In order to meet the different diameter process requirements of customers, it is necessary to provide customers with a variety of different cutting inserts, which greatly increases the cost of use, the difficulty of tool site management, and reduces the processing efficiency. In addition, when the rotary tool is fed in the axial direction, the processing side is formed by the helical rotation of the point at the maximum radial position of the cutting blade, and only a very small part of the cutting blade is in contact with the processing surface. When the rotary tool is suspended When the elongation is large, vibration is very easy to occur during cutting. Cutting vibration can cause rapid wear and tear of the cutting blade, and greatly reduce the quality of the machined surface. In order to ensure the machining accuracy and the service life of the cutting blade, this type of rotary cutting tool can only be used in occasions where the machining efficiency and accuracy are not high.
发明内容 Contents of the invention
本发明要解决的技术问题是克服现有技术的不足,提供一种结构简单、抗振和修光效果好、表面加工质量高的精加工旋转切削刀具。 The technical problem to be solved by the present invention is to overcome the deficiencies of the prior art and provide a finishing rotary cutting tool with simple structure, good anti-vibration and smoothing effects, and high surface processing quality.
为解决上述技术问题,本发明采用以下技术方案: In order to solve the problems of the technologies described above, the present invention adopts the following technical solutions:
一种精加工旋转切削刀具,包括刀体,所述刀体上设有至少一组刀槽,所述刀槽内通过紧固件固定有第一切削刀片和第二切削刀片,所述第一切削刀片压紧于第二切削刀片上,所述第二切削刀片压紧于刀槽上,所述第一切削刀片设有第一侧面切削刃,所述第二切削刀片设有与第一侧面切削刃位置对应的、用于导向抗振和修光的第二侧面切削刃,所述第二侧面切削刃与所述刀体的旋转中心轴平行。 A finishing rotary cutting tool, comprising a cutter body, on which at least one set of sipes are arranged, and a first cutting blade and a second cutting blade are fixed in the sipes by fasteners, the first The cutting blade is pressed against the second cutting blade, the second cutting blade is pressed against the sipe, the first cutting blade is provided with a first side cutting edge, and the second cutting blade is provided with the first side cutting edge The position of the cutting edge corresponds to the second side cutting edge for guiding anti-vibration and smoothing, and the second side cutting edge is parallel to the rotation center axis of the cutter body.
作为上述技术方案的进一步改进: As a further improvement of the above technical solution:
所述第一侧面切削刃的旋转切削半径大于第二侧面切削刃的旋转切削半径,且差值为d,0≤d≤0.05。 The rotational cutting radius of the first side cutting edge is larger than the rotational cutting radius of the second side cutting edge, and the difference is d, 0≤d≤0.05.
所述可转位旋转切削刀具的直径为D1,所述第二侧面切削刃的后刀面为圆弧面,所述圆弧面的直径为D2,D2≤D1。 The diameter of the indexable rotary cutting tool is D1, the flank surface of the second side cutting edge is an arc surface, the diameter of the arc surface is D2, and D2≤D1.
所述第一切削刀片相对于旋转中心轴的轴向倾角为α,所述第一切削刀片相对于旋转中心轴的径向倾角为β,α≠0°,β≠0°。 The axial inclination angle of the first cutting blade relative to the central axis of rotation is α, the radial inclination angle of the first cutting blade relative to the central axis of rotation is β, α≠0°, β≠0°.
所述第一切削刀片和第二切削刀片之间设有多个冷却槽,所述刀体上设有冷却通道,所述冷却通道经第二切削刀片上的第二中心孔与多个冷却槽连通。 A plurality of cooling grooves are provided between the first cutting blade and the second cutting blade, and a cooling passage is provided on the cutter body, and the cooling passage passes through the second center hole on the second cutting blade and the plurality of cooling grooves. connected.
所述多个冷却槽设于第一切削刀片的底面和/或第二切削刀片的顶面上。 The plurality of cooling grooves are provided on the bottom surface of the first cutting insert and/or the top surface of the second cutting insert.
所述紧固件上套设有密封件,所述紧固件通过密封件对第一切削刀片的第一中心孔两端密封。 A seal is sheathed on the fastener, and the fastener seals both ends of the first center hole of the first cutting blade through the seal.
与现有技术相比,本发明的优点在于: Compared with the prior art, the present invention has the advantages of:
本发明的精加工旋转切削刀具,采用双层切削刀片的结构,其中第二切削刀片设有与第一侧面切削刃位置对应的、用于导向抗振和修光的第二侧面切削刃,且第二侧面切削刃与刀体的旋转中心轴平行,这种结构使得同一型号的第二切削刀片装配在不同直径的旋转切削刀具上仍可以和柱形加工面完全贴合,能够很好的控制侧加工面的垂直度,有效消除分层切削时的接刀痕;同时,第二侧面切削刃和侧加工面充分面接触,有效抑制旋转切削刀具切削时产生的振动,提高旋转切削刀具的加工表面质量,当旋转切削刀具悬伸较大时,仍可以保证较高的切削效率和较好的表面加工质量。第一切削刀片和第二切削刀片之间设有多个冷却槽,多条冷却槽可以同时对切削区域实现冷却,从而实现对切削区域的完全冷却,提高旋转切削刀具的切削性能和加工效率。 The finishing rotary cutting tool of the present invention adopts the structure of double-layer cutting blades, wherein the second cutting blade is provided with a second side cutting edge corresponding to the position of the first side cutting edge for guiding anti-vibration and smoothing, and The second side cutting edge is parallel to the rotation center axis of the cutter body. This structure enables the second cutting insert of the same type to be assembled on rotating cutting tools with different diameters and still fit the cylindrical processing surface completely, which can be well controlled. The verticality of the side processing surface effectively eliminates the tool mark during layered cutting; at the same time, the second side cutting edge and the side processing surface are in full surface contact, effectively suppressing the vibration generated by the rotary cutting tool during cutting, and improving the machining performance of the rotary cutting tool. Surface quality, when the overhang of the rotary cutting tool is large, it can still ensure high cutting efficiency and good surface processing quality. A plurality of cooling grooves are provided between the first cutting blade and the second cutting blade, and the plurality of cooling grooves can simultaneously cool the cutting area, thereby realizing complete cooling of the cutting area and improving the cutting performance and processing efficiency of the rotary cutting tool.
附图说明 Description of drawings
图1是本发明旋转切削刀具第一实施例的立体结构示意图。 Fig. 1 is a perspective view of the first embodiment of the rotary cutting tool of the present invention.
图2是本发明旋转切削刀具第一实施例的仰视结构示意图。 Fig. 2 is a schematic bottom view of the first embodiment of the rotary cutting tool of the present invention.
图3是本发明旋转切削刀具第一实施例的主视结构示意图。 Fig. 3 is a front structural schematic diagram of the first embodiment of the rotary cutting tool of the present invention.
图4是图2的A-A剖视图。 Fig. 4 is an AA sectional view of Fig. 2 .
图5是本发明旋转切削刀具第一实施例中第二切削刀片的结构示意图。 Fig. 5 is a schematic structural view of the second cutting blade in the first embodiment of the rotary cutting tool of the present invention.
图6是本发明旋转切削刀具第一实施例中两切削刀片的组合结构示意图。 Fig. 6 is a schematic diagram of the combined structure of two cutting blades in the first embodiment of the rotary cutting tool of the present invention.
图7是本发明旋转切削刀具第二实施例的立体结构示意图。 Fig. 7 is a schematic perspective view of the second embodiment of the rotary cutting tool of the present invention.
图8是本发明旋转切削刀具第二实施例中刀体的立体结构示意图。 Fig. 8 is a schematic perspective view of the cutter body in the second embodiment of the rotary cutting tool of the present invention.
图9是本发明旋转切削刀具第二实施例的仰视结构示意图。 Fig. 9 is a schematic bottom view of the second embodiment of the rotary cutting tool of the present invention.
图10是图9的B-B剖视图。 Fig. 10 is a BB sectional view of Fig. 9 .
图中各标号表示: Each label in the figure means:
1、刀体;11、刀槽;12、旋转中心轴;13、冷却通道;2、冷却槽;3、第一切削刀片;31、第一侧面切削刃;32、第一中心孔;4、第二切削刀片;41、第二侧面切削刃;42、第二中心孔;43、后刀面;5、紧固件;6、密封件。 1. Cutter body; 11. Slot groove; 12. Central axis of rotation; 13. Cooling channel; 2. Cooling groove; 3. First cutting blade; 31. First side cutting edge; 32. First center hole; 4. The second cutting blade; 41, the second side cutting edge; 42, the second center hole; 43, the flank; 5, the fastener; 6, the seal.
具体实施方式 detailed description
图1至图6示出了本发明的第一种精加工旋转切削刀具实施例,该旋转切削刀具包括刀体1,该刀体1为铣刀刀体,刀体1上设有至少一组刀槽11,刀槽11内通过紧固件5固定有第一切削刀片3和第二切削刀片4,第一切削刀片3压紧于第二切削刀片4上,第二切削刀片4压紧于刀槽11上,第一切削刀片3设有第一侧面切削刃31,第二切削刀片4设有与第一侧面切削刃31位置对应的、用于导向抗振和修光的第二侧面切削刃41,第二侧面切削刃41与刀体1的旋转中心轴12平行,采用双层切削刀片的结构,使得同一型号的第二切削刀片4装配在不同直径的旋转切削刀具上仍可以和柱形加工面完全贴合,能够很好的控制侧加工面的垂直度,有效消除分层切削时的接刀痕;同时,第二侧面切削刃和侧加工面充分面接触,有效抑制旋转切削刀具切削时产生的振动,提高旋转切削刀具的加工表面质量,当旋转切削刀具悬伸较大时,仍可以保证较高的切削效率和较好的表面加工质量。 Fig. 1 to Fig. 6 have shown the embodiment of the first kind of finishing rotary cutting tool of the present invention, and this rotary cutting tool comprises cutter body 1, and this cutter body 1 is milling cutter cutter body, and cutter body 1 is provided with at least one group The sipe 11, the first cutting blade 3 and the second cutting blade 4 are fixed by the fastener 5 in the sipe 11, the first cutting blade 3 is pressed on the second cutting blade 4, and the second cutting blade 4 is pressed on the On the sipe 11, the first cutting blade 3 is provided with a first side cutting edge 31, and the second cutting blade 4 is provided with a second side cutting edge corresponding to the position of the first side cutting edge 31 for guiding anti-vibration and smoothing. Edge 41, the second side cutting edge 41 is parallel to the rotation central axis 12 of the cutter body 1, and adopts the structure of a double-layer cutting blade, so that the second cutting blade 4 of the same model can be assembled with the rotary cutting tool of different diameters and still be compatible with the column. The verticality of the side processing surface can be well controlled, effectively eliminating the contact marks during layered cutting; at the same time, the second side cutting edge and the side processing surface are in full surface contact, effectively inhibiting the rotation of the cutting tool The vibration generated during cutting improves the surface quality of the rotary cutting tool. When the overhang of the rotary cutting tool is large, it can still ensure high cutting efficiency and good surface processing quality.
进一步地,第一侧面切削刃31的旋转切削半径大于第二侧面切削刃41的旋转切削半径,且差值为d,0≤d≤0.05,本实施例中,d=0.03。可转位旋转切削刀具的直径为D1,第二侧面切削刃41的后刀面43为圆弧面,该圆弧面的直径为D2,D2≤D1。第一切削刀片3相对于旋转中心轴12的轴向倾角为α,第一切削刀片3相对于旋转中心轴12的径向倾角为β,α≠0°,β≠0°,本实施例中,α=3°,β=-6°。 Further, the rotational cutting radius of the first side cutting edge 31 is larger than the rotational cutting radius of the second side cutting edge 41 , and the difference is d, 0≤d≤0.05, in this embodiment, d=0.03. The diameter of the indexable rotary cutting tool is D1, the flank surface 43 of the second side cutting edge 41 is an arc surface, and the diameter of the arc surface is D2, D2≤D1. The axial inclination angle of the first cutting blade 3 relative to the central axis of rotation 12 is α, the radial inclination angle of the first cutting blade 3 relative to the central axis of rotation 12 is β, α≠0°, β≠0°, in this embodiment , α=3°, β=-6°.
进一步地,第一切削刀片3和第二切削刀片4之间设有多个冷却槽2,刀体1上设有冷却通道13,冷却通道13经第二切削刀片4上的第二中心孔42与多个冷却槽2连通,多个冷却槽2设于第一切削刀片3的底面和/或第二切削刀片4的顶面上,本实施例中,多个冷却槽2设于第二切削刀片4的顶面上。冷却介质通过冷却通道13、冷却槽2能够到达切削区域,可以对切削区域进行充分冷却,并对第二切削刀片4产生的切屑形成冲击,达到快速排出切屑的作用;同时当冷却介质采用高压冷却时,可以使切屑快速折断,从而增加第二切削刀片4的切削能力,提高可承受的切削进给和切削负载。紧固件5上套设有密封件6,紧固件5通过密封件6对第一切削刀片3的第一中心孔32两端密封,从而提高高压冷却效果。 Further, a plurality of cooling grooves 2 are provided between the first cutting blade 3 and the second cutting blade 4, and a cooling channel 13 is provided on the cutter body 1, and the cooling channel 13 passes through the second center hole 42 on the second cutting blade 4 It communicates with a plurality of cooling grooves 2, and a plurality of cooling grooves 2 are arranged on the bottom surface of the first cutting blade 3 and/or on the top surface of the second cutting blade 4. In this embodiment, a plurality of cooling grooves 2 are arranged on the second cutting blade 4 on the top surface of blade 4. The cooling medium can reach the cutting area through the cooling channel 13 and the cooling groove 2, which can fully cool the cutting area, and form an impact on the chips generated by the second cutting blade 4, so as to quickly discharge the chips; at the same time, when the cooling medium adopts high-pressure cooling At this time, the chip can be broken quickly, thereby increasing the cutting capacity of the second cutting blade 4 and increasing the acceptable cutting feed and cutting load. The fastener 5 is sleeved with a seal 6 , and the fastener 5 seals both ends of the first central hole 32 of the first cutting blade 3 through the seal 6 , thereby improving the high-pressure cooling effect.
图7至图10示出了本发明的第二种精加工旋转切削刀具实施例,本实施例与第一实施例基本相同,区别仅在于:本发明的刀体1为钻刀刀体。 7 to 10 show the second embodiment of the finishing rotary cutting tool of the present invention, which is basically the same as the first embodiment, the only difference being that the cutter body 1 of the present invention is a drill cutter body.
虽然本发明已以较佳实施例揭露如上,然而并非用以限定本发明。任何熟悉本领域的技术人员,在不脱离本发明技术方案范围的情况下,都可利用上述揭示的技术内容对本发明技术方案做出许多可能的变动和修饰,或修改为等同变化的等效实施例。因此,凡是未脱离本发明技术方案的内容,依据本发明技术实质对以上实施例所做的任何简单修改、等同变化及修饰,均应落在本发明技术方案保护的范围内。 Although the present invention has been disclosed above with preferred embodiments, it is not intended to limit the present invention. Any person familiar with the art, without departing from the scope of the technical solution of the present invention, can use the technical content disclosed above to make many possible changes and modifications to the technical solution of the present invention, or modify it into an equivalent implementation of equivalent changes example. Therefore, any simple modifications, equivalent changes and modifications made to the above embodiments according to the technical essence of the present invention shall fall within the protection scope of the technical solution of the present invention.
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| US3574911A (en) * | 1969-12-17 | 1971-04-13 | Milling Specialties Inc | Cutter and inserts therefor |
| SE509324C2 (en) * | 1996-04-19 | 1999-01-11 | Seco Tools Ab | Tools for cutting machining |
| CN200970653Y (en) * | 2006-11-23 | 2007-11-07 | 太原市嘉创经贸有限公司 | Edge milling device for lateral cutting unit |
| WO2010098345A1 (en) * | 2009-02-26 | 2010-09-02 | 京セラ株式会社 | Cutting insert, cutting tool and method of cutting using the same |
| SE534391C2 (en) * | 2009-10-06 | 2011-08-02 | Sandvik Intellectual Property | Coating plate for milling tools for chip separating machining and milling tools with such coating plate |
| SE535147C2 (en) * | 2009-12-18 | 2012-04-24 | Sandvik Intellectual Property | Device for milling material |
-
2013
- 2013-12-30 CN CN201310743121.0A patent/CN103737090B/en active Active
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| Publication number | Publication date |
|---|---|
| CN103737090A (en) | 2014-04-23 |
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