CN103736286A - High-efficiency and energy-saving concentrator and evaporation concentration method of liquid materials - Google Patents

High-efficiency and energy-saving concentrator and evaporation concentration method of liquid materials Download PDF

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CN103736286A
CN103736286A CN201410029807.8A CN201410029807A CN103736286A CN 103736286 A CN103736286 A CN 103736286A CN 201410029807 A CN201410029807 A CN 201410029807A CN 103736286 A CN103736286 A CN 103736286A
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liquid
feed
feed liquid
separator
preheater
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CN103736286B (en
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顾长勤
冯岳松
丁楚良
王亦明
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XIANGSHAN MEDICAL PRECISION INSTRUMENT CO Ltd
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XIANGSHAN MEDICAL PRECISION INSTRUMENT CO Ltd
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Abstract

The invention belongs to the technical field of concentration equipment and especially relates to a high-efficiency and energy-saving concentrator and an evaporation concentration method of liquid materials. By adoption of the high-efficiency and energy-saving concentrator and the evaporation concentration method, the technical problems of high energy consumption, complex and poor process and the like in the prior art are solved. The high-efficiency and energy-saving concentrator comprises a feed liquid tank and a preheater, wherein the preheater is connected with an evaporator and a separator connected with the evaporator; the separator is connected with a condensate tank; a condenser and a cooler are connected with the separator and the condensate tank; a steam pipeline is connected with the evaporator and the separator; the separator and the condenser are connected by a secondary steam pipe; a first feed liquid output pipe is connected onto the feed liquid tank and is provided with a feed liquid pump; a first feed liquid heat exchange mechanism is connected with the first feed liquid output pipe and the preheater; a second feed liquid heat exchange mechanism is connected with the first feed liquid output pipe and the feed liquid tank. The evaporation concentration method comprises the following steps: (A) preheating treatment; and (B) evaporation concentration treatment. The high-efficiency and energy-saving concentrator and the evaporation concentration method have the advantages that energy is saved and the process is simple.

Description

The evaporating concentrating method of high-efficiency energy-saving concentrator and liquid material
Technical field
The invention belongs to concentrator technical field, especially relate to the evaporating concentrating method of a kind of high-efficiency energy-saving concentrator and liquid material.
Background technology
Concentrated referring to: make solvent evaporation and improve the concentration of solution, make a general reference that unwanted part reduces and needs relative amount partly increases; At present, what in the concentration and evaporation equipment of prior art, the overwhelming majority was used is that economic benefits and social benefits or triple effect are concentrated, and the consumption of steam is relatively high, also needs in addition a large amount of water quench in concentration process; Secondly, its evaporating concentrating method of existing liquid material comparatively complexity and production cost higher; In order to reduce production costs and reduce the consumption of steam, for this reason, people have carried out long-term exploration, have proposed various solutions.
For example, Chinese patent literature discloses a kind of Low Temperature Steam generator and the concentrated unit [application number: 201020201681.5] of low temperature, is provided with the water back that two ends communicate in tank body, and the two-port of this water back communicates with outside heat medium pipeline.The beneficial effects of the utility model are in tank body, to be equipped with water back and it is connected with the pipeline of external heating medium; so just can utilize water back to transmit the heat of external heating medium; heat medium in tank body is evaporated at suitable temperature; so not only may solve the security hidden trouble that direct employing electrical heating brings, reduce heating cost; Meanwhile, also can make the heat medium in tank body form Low Temperature Steam, thereby it is concentrated to realize low temperature; This scheme has been improved prior art to a certain extent, but this scheme also at least exists following defect: the consumption of steam is relatively high, also needs in addition a large amount of water quench in concentration process; The evaporation and concentration of in addition, still failing to solve liquid material comparatively complexity and production cost is higher and energy consumption compared with high-technology problem.
Summary of the invention
The object of the invention is for the problems referred to above, a kind of simple in structure and more energy-conservation high-efficiency energy-saving concentrator is provided.
Another object of the present invention is for the problems referred to above, provides a kind of technique simply and the evaporating concentrating method of the liquid material that can reduce production costs.
For achieving the above object, the present invention has adopted following technical proposal: this high-efficiency energy-saving concentrator comprises for storing the material liquid tank of liquid material and being connected to the preheater on material liquid tank, on preheater, be connected with evaporimeter and the separator being connected with evaporimeter, on described separator, be connected with lime set tank, between described separator and lime set tank, be connected with condenser and cooler, between preheater and evaporimeter, be connected with feed liquid feed tube, between evaporimeter and separator, be connected with steam pipework, between separator and condenser, by secondary steam pipe, be connected, between described condenser and cooler, between cooler and lime set tank, by carrier pipe, be connected respectively, on material liquid tank, be connected with the first feed liquid efferent duct, on the first feed liquid efferent duct, be provided with feed pump, in the first feed liquid heat exchange mechanisms that is connected with cooling this indirect steam of energy when the indirect steam of separator separation enters in condenser between the first feed liquid efferent duct and preheater, between the first feed liquid efferent duct and material liquid tank, be connected with when being entered in cooler by the cooling indirect steam of the first feed liquid heat exchange mechanisms the second feed liquid heat exchange mechanisms of cooling this indirect steam again, between described evaporimeter and preheater, be connected with condensate liquid recovering mechanism, between separator and evaporimeter, be connected with feed liquid supplementary mechanism, on lime set tank, be connected with vacuum device.
It is low that this equipment has steam consumption quantity, and cooling water use amount is few, the low feature such as easy to use of operating temperature, the very suitable requirement of material being carried out to low-temperature evaporation technique, the exploitation that can promote to improve new technology, new technology, new method.
In above-mentioned high-efficiency energy-saving concentrator, the first described feed liquid heat exchange mechanisms comprises the first feed liquid heat exchanger tube, on the first feed liquid heat exchanger tube, be provided with the first feed liquid control valve, first described feed liquid heat exchanger tube one end is connected on the first feed liquid efferent duct, and the other end is located in condenser and end extends to outside condenser and is connected with preheater.
In above-mentioned high-efficiency energy-saving concentrator, the second described feed liquid heat exchange mechanisms comprises the second feed liquid heat exchanger tube, on the second feed liquid heat exchanger tube, be provided with the second feed liquid control valve, second described feed liquid heat exchanger tube one end is connected on the first feed liquid efferent duct, and the other end is located in cooler and end extends to outside cooler and is connected with material liquid tank.
In above-mentioned high-efficiency energy-saving concentrator, described condensate liquid recovering mechanism comprises condensate liquid recovery tube, is provided with condensate liquid control valve on condensate liquid recovery tube, and described condensate liquid recovery tube one end is connected on evaporimeter, and the other end is connected on preheater; On described preheater, be also connected with solidifying water outlet pipe.
In above-mentioned high-efficiency energy-saving concentrator, described feed liquid supplementary mechanism comprises the supplementary pipe of feed liquid, and one end that feed liquid is supplemented pipe is connected on separator, and the other end is connected on evaporimeter.
In above-mentioned high-efficiency energy-saving concentrator, described vacuum device comprises vavuum pump, between described vavuum pump and lime set tank, by vacuum-pumping tube, is connected, and is connected with at least one vacuum valve on vacuum-pumping tube.
In above-mentioned high-efficiency energy-saving concentrator, in described separator, be provided with liquid level meter, on feed liquid feed tube, be provided with the liquid feed valve being connected with described liquid level meter, and the feed liquid liquid level in liquid level meter detects separator is controlled liquid feed valve while reaching default liquid level and is closed.
In above-mentioned high-efficiency energy-saving concentrator, described on material liquid tank, be connected with feed liquid feed liquor house steward; On lime set tank, be connected with lime set drain pipe, on lime set drain pipe, be connected with lime set liquid valve, on carrier pipe, be provided with the lime set control valve between lime set tank and cooler.
An evaporating concentrating method for liquid material, this method comprises the steps:
A, the pre-heat treatment: when feed pump is opened, the liquid material in material liquid tank is transported in preheater, by preheater liquid towards material, carried out the pre-heat treatment, obtain preheating liquid material;
B, evaporation and concentration is processed: preheating liquid material inputs in evaporimeter by feed liquid feed tube, liquid level in separator reaches while setting liquid level, thereby make liquid material explosive evaporation in evaporimeter to the raw steam of evaporimeter input, then the indirect steam of liquid material explosive evaporation is delivered in separator by steam pipework, separator carries out gas-liquid separation to indirect steam, the indirect steam of separated device separation flows to cooler from condenser, the indirect steam being cooled finally flows back in lime set tank, incoagulable gas in lime set tank detaches by vacuum device, when indirect steam flows in condenser and cooler, the liquid material of usining in material liquid tank is as low-temperature receiver, liquid material flows in the first feed liquid heat exchanger tube and the second feed liquid heat exchanger tube by the first feed liquid efferent duct, liquid material in the first feed liquid heat exchanger tube is taken away the heat of the indirect steam in condenser, after liquid material in the first feed liquid heat exchanger tube is heated, flows in preheater and further heat, the indirect steam of being lowered the temperature enters in cooler simultaneously, then the liquid material in the second feed liquid heat exchanger tube is taken away the heat of the indirect steam in cooler, after liquid material in the second feed liquid heat exchanger tube is heated, again flow back in material liquid tank, moreover, from evaporimeter, condensate liquid is out flow back in preheater and with the liquid material in preheater and is carried out exchange heat by condensate liquid recovery tube, by the condensate liquid of heat exchange, being become condensed water discharges from the solidifying water outlet pipe of preheater, the liquid material of separated device separation supplements pipe by feed liquid and flows back in evaporimeter, repeat the evaporation and concentration that above-mentioned step can complete liquid material.
This method is utilized the heat heating liquid material in indirect steam, thereby the temperature of liquid material is got a promotion, raw steam is supplementing as evaporation heat energy, and then the use amount of saving raw steam, and play the object that reclaims residue heat energy, thereby reach the object that reduces energy consumption and reduce production costs.
In above-mentioned high-efficiency energy-saving concentrator, in above-mentioned B step, in described separator, be provided with liquid level meter, on feed liquid feed tube, be provided with the liquid feed valve being connected with liquid level meter; Described vacuum device comprises vavuum pump, between described vavuum pump and lime set tank, by vacuum-pumping tube, is connected, and is connected with at least one vacuum valve on vacuum-pumping tube.
Compared with prior art, the invention has the advantages that: 1, design is more reasonable, and steam consumption quantity is low, and cooling water use amount is few, and operating temperature is low easy to use; 2, structure more simply and more practical; 3, reduce production cost, met the energy-conservation of current social and sustainable development requirement; 4, technique is simple and reduced production cost, and energy-saving effect is remarkable.
Accompanying drawing explanation
Fig. 1 is structural representation provided by the invention.
In figure, material liquid tank 1a, preheater 1b, evaporimeter 1c, separator 1d, lime set tank 1e, condenser 1f, cooler 1m, feed liquid feed tube 11, raw steam valve 11b, liquid feed valve 11a, steam pipework 12, secondary steam pipe 13, carrier pipe 14, the first feed liquid efferent duct 15, feed pump 15a, feed liquid stop valve 15b, feed liquid feed liquor house steward 16, lime set drain pipe 17, lime set liquid valve 17a, lime set control valve 17b, the first feed liquid heat exchange mechanisms 2, the first feed liquid heat exchanger tube 21, the first feed liquid control valve 22, the second feed liquid heat exchange mechanisms 3, the second feed liquid heat exchanger tube 31, the second feed liquid control valve 32, condensate liquid recovering mechanism 4, condensate liquid recovery tube 41, condensate liquid control valve 42, solidifying water outlet pipe 43, feed liquid supplementary mechanism 5, feed liquid is supplemented pipe 51, vacuum device 6, vavuum pump 61, vacuum-pumping tube 62, vacuum valve 63, liquid level meter 7.
The specific embodiment
Below in conjunction with the drawings and specific embodiments, the present invention will be further described in detail.
As shown in Figure 1, this high-efficiency energy-saving concentrator comprises for storing the material liquid tank 1a of liquid material and being connected to the preheater 1b on material liquid tank 1a, on preheater 1b, be connected with evaporimeter 1c and the separator 1d being connected with evaporimeter 1c, on described separator 1d, be connected with lime set tank 1e, between described separator 1d and lime set tank 1e, be connected with condenser 1f and cooler 1m, between preheater 1b and evaporimeter 1c, be connected with feed liquid feed tube 11, in separator 1d, be provided with liquid level meter 7, on feed liquid feed tube 11, be provided with the liquid feed valve 11a being connected with described liquid level meter 7, and when the feed liquid liquid level in liquid level meter 7 detects separator 1d reaches default liquid level, controlling liquid feed valve 11a closes,
Between evaporimeter 1c and separator 1d, be connected with steam pipework 12, between separator 1d and condenser 1f, by secondary steam pipe 13, be connected, between described condenser 1f and cooler 1m, between cooler 1m and lime set tank 1e, by carrier pipe 14, be connected respectively, on material liquid tank 1a, be connected with the first feed liquid efferent duct 15, on the first feed liquid efferent duct 15, be provided with feed pump 15a, in the first feed liquid heat exchange mechanisms 2 that is connected with cooling this indirect steam of energy when the indirect steam of separator 1d separation enters in condenser 1f between the first feed liquid efferent duct 15 and preheater 1b, between the first feed liquid efferent duct 15 and material liquid tank 1a, be connected with when being entered in cooler 1m by the cooling indirect steam of the first feed liquid heat exchange mechanisms 2 the second feed liquid heat exchange mechanisms 3 of cooling this indirect steam again, between described evaporimeter 1c and preheater 1b, be connected with condensate liquid recovering mechanism 4, between separator 1d and evaporimeter 1c, be connected with feed liquid supplementary mechanism 5, on lime set tank 1e, be connected with vacuum device 6,
Concrete, the first feed liquid heat exchange mechanisms 2 of the present embodiment comprises the first feed liquid heat exchanger tube 21, on the first feed liquid heat exchanger tube 21, be provided with the first feed liquid control valve 22, first described feed liquid heat exchanger tube 21 one end are connected on the first feed liquid efferent duct 15, and the other end is located in condenser 1f and end extends to outside condenser 1f and is connected with preheater 1b; The second feed liquid heat exchange mechanisms 3 comprises the second feed liquid heat exchanger tube 31, on the second feed liquid heat exchanger tube 31, be provided with the second feed liquid control valve 32, second described feed liquid heat exchanger tube 31 one end are connected on the first feed liquid efferent duct 15, and the other end is located in cooler 1m and end extends to outside cooler 1m and is connected with material liquid tank 1a;
Secondly, condensate liquid recovering mechanism 4 comprises condensate liquid recovery tube 41, is provided with condensate liquid control valve 42 on condensate liquid recovery tube 41, and it is upper that described condensate liquid recovery tube 41 one end are connected to evaporimeter 1c, and the other end is connected on preheater 1b; On described preheater 1b, be also connected with solidifying water outlet pipe 43; Feed liquid supplementary mechanism 5 comprises the supplementary pipe 51 of feed liquid, and one end that feed liquid is supplemented pipe 51 is connected to separator 1d above, and the other end is connected on evaporimeter 1c; Vacuum device 6 comprises vavuum pump 61, between described vavuum pump 61 and lime set tank 1e, by vacuum-pumping tube 62, is connected, and is connected with at least one vacuum valve 63 on vacuum-pumping tube 62.
On the material liquid tank 1a of the present embodiment, be connected with feed liquid feed liquor house steward 16; On lime set tank 1e, be connected with lime set drain pipe 17, on lime set drain pipe 17, be connected with lime set liquid valve 17a, on carrier pipe 14, be provided with the lime set control valve 17b between lime set tank 1e and cooler 1m.
The operation principle of the present embodiment is as follows:
During use, open the liquid feed valve 11a of feed pump 15a and evaporimeter 1c, after the liquid level on device 1d to be separated reaches and set to require, then the raw steam valve 11b that opens evaporimeter 1c starts heating, and then opens vavuum pump 61 observation working conditions; Liquid material is constantly explosive evaporation in evaporimeter 1c, the indirect steam being evaporated is separated through separator 1d again, the indirect steam of separating flow to lime set tank 1e through condenser 1f and cooler 1m after cooling, and the temperature of liquid material is constantly promoting (by the effect of the first feed liquid heat exchange mechanisms 2, the second feed liquid heat exchange mechanisms 3 and condensate liquid recovering mechanism 4) in cooling indirect steam, after the further preheating of preheater 1b, deliver to evaporimeter 1c again and evaporate, until reach concentrated concentration requirement.
The whole course of work: the liquid feed valve of first opening evaporimeter 1c, liquid material is delivered to preheating in preheater 1b after cooler 1m and condenser 1f heat exchange again, liquid material after preheating enters evaporimeter 1c and concentrates, according to demand, in separator 1d, liquid level reaches and sets while requiring, liquid level meter 7 is controlled liquid feed valve 11a and is closed, and in said process, in evaporimeter 1c, condensate liquid out enters the preheating as liquid material in preheater 1b through valve and uses; Meanwhile separator 1d indirect steam out flow to lime set tank 1e through condenser 1f and cooler 1m after cooling, raw steam is supplementing as evaporation heat energy, and then the use amount of saving raw steam, and play the object that reclaims residue heat energy, thereby reach the object that reduces energy consumption and reduce production costs; Feed liquid bottom separator 1d is constantly circulated and is supplemented in evaporimeter 1c in addition, and the outlet by evaporimeter 1c top after heating becomes gas in evaporimeter 1c reenters separator 1d separation, so carries out circulating and evaporating, thereby reaches desirable concentrated effect.Therefore to have concentration and evaporation steam consumption quantity low for the present embodiment, and cooling water use amount is few, the low feature such as easy to use of operating temperature, the very suitable requirement of material being carried out to low-temperature concentration process, the exploitation that can promote to improve new technology, new technology, new method.
An evaporating concentrating method for liquid material, this method comprises the steps:
A, the pre-heat treatment: when feed pump 15a opens, the liquid material in material liquid tank 1a is transported in preheater 1b, by preheater 1b liquid towards material, carried out the pre-heat treatment, obtain preheating liquid material;
B, evaporation and concentration is processed: preheating liquid material inputs in evaporimeter 1c by feed liquid feed tube 11, liquid level in separator 1d reaches while setting liquid level, thereby to the raw steam of evaporimeter 1c input, make liquid material explosive evaporation in evaporimeter 1c by raw steam valve 11b, then the indirect steam of liquid material explosive evaporation is delivered in separator 1d by steam pipework 12, separator 1d carries out gas-liquid separation to indirect steam, the indirect steam of separated device 1d separation flows to cooler 1m from condenser 1f, the indirect steam being cooled finally flows back in lime set tank 1e, incoagulable gas in lime set tank 1e detaches by vacuum device 6, when indirect steam flows in condenser 1f and cooler 1m, the liquid material of usining in material liquid tank 1a is as low-temperature receiver, liquid material flows in the first feed liquid heat exchanger tube 21 and the second feed liquid heat exchanger tube 31 by the first feed liquid efferent duct 15, liquid material in the first feed liquid heat exchanger tube 21 is taken away the heat of the indirect steam in condenser 1f, after liquid material in the first feed liquid heat exchanger tube 21 is heated, flows in preheater 1b and further heat, the indirect steam of being lowered the temperature enters in cooler 1m simultaneously, then the liquid material in the second feed liquid heat exchanger tube 31 is taken away the heat of the indirect steam in cooler 1m, after being heated, liquid material in the second feed liquid heat exchanger tube 31 again flows back in material liquid tank 1a, moreover, from evaporimeter 1c, condensate liquid is out flow back in preheater 1b and with the liquid material in preheater 1b and is carried out exchange heat by condensate liquid recovery tube 41, by the condensate liquid of heat exchange, being become condensed water discharges from the solidifying water outlet pipe 43 of preheater 1b, the liquid material of separated device 1d separation supplements pipe 51 by feed liquid and flows back in evaporimeter 1c, repeat the evaporation and concentration that above-mentioned step can complete liquid material.
In above-mentioned B step, in described separator 1d, be provided with liquid level meter 7, on feed liquid feed tube 11, be provided with the liquid feed valve 11a being connected with liquid level meter 7; Described vacuum device 6 comprises vavuum pump 61, between described vavuum pump 61 and lime set tank 1e, by vacuum-pumping tube 62, is connected, and is connected with at least one vacuum valve 63 on vacuum-pumping tube 62.
In use, open the liquid feed valve 11a of feed pump 15a and evaporimeter 1c, after the liquid level on device 1d to be separated reaches and set to require, then the raw steam valve 11b that opens evaporimeter 1c starts heating, and then opens vavuum pump 61 observation working conditions; Liquid material is constantly explosive evaporation in evaporimeter 1c, the indirect steam being evaporated is separated through separator 1d again, the indirect steam of separating flow to lime set tank 1e through condenser 1f and cooler 1m after cooling, and the temperature of liquid material is constantly promoting (by the effect of the first feed liquid heat exchanger tube 21, the second feed liquid heat exchanger tube 31 and condensate liquid recovery tube 41) in cooling indirect steam, after the further preheating of preheater 1b, deliver to evaporimeter 1c again and evaporate, until reach concentrated concentration requirement.
The whole course of work: the liquid feed valve of first opening evaporimeter 1c, liquid material is delivered to preheating in preheater 1b after cooler 1m and condenser 1f heat exchange again, liquid material after preheating enters evaporimeter 1c and concentrates, according to demand, in separator 1d, liquid level reaches and sets while requiring, liquid level meter 7 is controlled liquid feed valve 11a and is closed, and in said process, in evaporimeter 1c, condensate liquid out enters the preheating as liquid material in preheater 1b through valve and uses; Meanwhile separator 1d indirect steam out flow to lime set tank 1e through condenser 1f and cooler 1m after cooling, raw steam is supplementing as evaporation heat energy, and then the use amount of saving raw steam, and play the object that reclaims residue heat energy, thereby reach the object that reduces energy consumption and reduce production costs; Feed liquid bottom separator 1d is constantly circulated and is supplemented in evaporimeter 1c in addition, and the outlet by evaporimeter 1c top after heating becomes gas in evaporimeter 1c reenters separator 1d separation, so carries out circulating and evaporating, thereby reaches desirable concentrated effect.
Specific embodiment described herein is only to the explanation for example of the present invention's spirit.Those skilled in the art can make various modifications or supplement or adopt similar mode to substitute described specific embodiment, but can't depart from spirit of the present invention or surmount the defined scope of appended claims.
Although more used material liquid tank 1a herein, preheater 1b, evaporimeter 1c, separator 1d, lime set tank 1e, condenser 1f, cooler 1m, feed liquid feed tube 11, liquid feed valve 11a, raw steam valve 11b, steam pipework 12, secondary steam pipe 13, carrier pipe 14, the first feed liquid efferent duct 15, feed pump 15a, feed liquid stop valve 15b, feed liquid feed liquor house steward 16, lime set drain pipe 17, lime set liquid valve 17a, lime set control valve 17b, the first feed liquid heat exchange mechanisms 2, the first feed liquid heat exchanger tube 21, the first feed liquid control valve 22, the second feed liquid heat exchange mechanisms 3, the second feed liquid heat exchanger tube 31, the second feed liquid control valve 32, condensate liquid recovering mechanism 4, condensate liquid recovery tube 41, condensate liquid control valve 42, solidifying water outlet pipe 43, feed liquid supplementary mechanism 5, feed liquid is supplemented pipe 51, vacuum device 6, vavuum pump 61, vacuum-pumping tube 62, vacuum valve 63, liquid level meter 7 terms such as grade, but do not get rid of the possibility of using other term.Use these terms to be only used to describe more easily and explain essence of the present invention; They are construed to any additional restriction is all contrary with spirit of the present invention.

Claims (10)

1. a high-efficiency energy-saving concentrator, comprise the material liquid tank (1a) for storing liquid material and be connected to the preheater (1b) on material liquid tank (1a), on preheater (1b), be connected with evaporimeter (1c) and the separator (1d) being connected with evaporimeter (1c), on described separator (1d), be connected with lime set tank (1e), between described separator (1d) and lime set tank (1e), be connected with condenser (1f) and cooler (1m), it is characterized in that, between described preheater (1b) and evaporimeter (1c), be connected with feed liquid feed tube (11), between evaporimeter (1c) and separator (1d), be connected with steam pipework (12), between separator (1d) and condenser (1f), by secondary steam pipe (13), be connected, between described condenser (1f) and cooler (1m), between cooler (1m) and lime set tank (1e), by carrier pipe (14), be connected respectively, on material liquid tank (1a), be connected with the first feed liquid efferent duct (15), on the first feed liquid efferent duct (15), be provided with feed pump (15a), in the first feed liquid heat exchange mechanisms (2) that is connected with cooling this indirect steam of energy when the separated indirect steam of separator (1d) enters in condenser (1f) between the first feed liquid efferent duct (15) and preheater (1b), between the first feed liquid efferent duct (15) and material liquid tank (1a), be connected with when being entered in cooler (1m) by the cooling indirect steam of the first feed liquid heat exchange mechanisms (2) the second feed liquid heat exchange mechanisms (3) of cooling this indirect steam again, between described evaporimeter (1c) and preheater (1b), be connected with condensate liquid recovering mechanism (4), between separator (1d) and evaporimeter (1c), be connected with feed liquid supplementary mechanism (5), on lime set tank (1e), be connected with vacuum device (6).
2. high-efficiency energy-saving concentrator according to claim 1, it is characterized in that, the first described feed liquid heat exchange mechanisms (2) comprises the first feed liquid heat exchanger tube (21), on the first feed liquid heat exchanger tube (21), be provided with the first feed liquid control valve (22), it is upper that first described feed liquid heat exchanger tube (21) one end is connected to the first feed liquid efferent duct (15), and the other end is located in condenser (1f) and end extends to outside condenser (1f) and is connected with preheater (1b).
3. high-efficiency energy-saving concentrator according to claim 1 and 2, it is characterized in that, the second described feed liquid heat exchange mechanisms (3) comprises the second feed liquid heat exchanger tube (31), on the second feed liquid heat exchanger tube (31), be provided with the second feed liquid control valve (32), it is upper that second described feed liquid heat exchanger tube (31) one end is connected to the first feed liquid efferent duct (15), and the other end is located in cooler (1m) and end extends to outside cooler (1m) and is connected with material liquid tank (1a).
4. high-efficiency energy-saving concentrator according to claim 3, it is characterized in that, described condensate liquid recovering mechanism (4) comprises condensate liquid recovery tube (41), on condensate liquid recovery tube (41), be provided with condensate liquid control valve (42), it is upper that described condensate liquid recovery tube (41) one end is connected to evaporimeter (1c), and the other end is connected on preheater (1b); On described preheater (1b), be also connected with solidifying water outlet pipe (43).
5. high-efficiency energy-saving concentrator according to claim 4, it is characterized in that, described feed liquid supplementary mechanism (5) comprises the supplementary pipe of feed liquid (51), and one end that feed liquid is supplemented pipe (51) is connected to separator (1d) above, and the other end is connected on evaporimeter (1c).
6. high-efficiency energy-saving concentrator according to claim 5, it is characterized in that, described vacuum device (6) comprises vavuum pump (61), between described vavuum pump (61) and lime set tank (1e), by vacuum-pumping tube (62), be connected, on vacuum-pumping tube (62), be connected with at least one vacuum valve (63).
7. high-efficiency energy-saving concentrator according to claim 1 and 2, it is characterized in that, in described separator (1d), be provided with liquid level meter (7), on feed liquid feed tube (11), be provided with the liquid feed valve (11a) being connected with described liquid level meter (7), and the feed liquid liquid level in liquid level meter (7) detects separator (1d) is controlled liquid feed valve (11a) while reaching default liquid level and is closed.
8. high-efficiency energy-saving concentrator according to claim 5, is characterized in that, describedly on material liquid tank (1a), is connected with feed liquid feed liquor house steward (16); On lime set tank (1e), be connected with lime set drain pipe (17), on lime set drain pipe (17), be connected with lime set liquid valve (17a), on carrier pipe (14), be provided with the lime set control valve (17b) being positioned between lime set tank (1e) and cooler (1m).
9. an evaporating concentrating method for liquid material, is characterized in that, this method comprises the steps:
A, the pre-heat treatment: when feed pump (15a) is opened, the liquid material in material liquid tank (1a) is transported in preheater (1b), by preheater (1b) liquid towards material, carried out the pre-heat treatment, obtain preheating liquid material;
B, evaporation and concentration is processed: preheating liquid material inputs in evaporimeter (1c) by feed liquid feed tube (11), liquid level in separator (1d) reaches while setting liquid level, by raw steam valve (11b) to evaporimeter (1c) thus the raw steam of input makes liquid material explosive evaporation in evaporimeter (1c), then the indirect steam of liquid material explosive evaporation is delivered in separator (1d) by steam pipework (12), separator (1d) carries out gas-liquid separation to indirect steam, the separated indirect steam of separated device (1d) flows to cooler (1m) from condenser (1f), the indirect steam being cooled finally flows back in lime set tank (1e), incoagulable gas in lime set tank (1e) detaches by vacuum device (6), when indirect steam flows in condenser (1f) and cooler (1m), the liquid material of usining in material liquid tank (1a) is as low-temperature receiver, liquid material flows in the first feed liquid heat exchanger tube (21) and the second feed liquid heat exchanger tube (31) by the first feed liquid efferent duct (15), liquid material in the first feed liquid heat exchanger tube (21) is taken away the heat of the indirect steam in condenser (1f), after liquid material in the first feed liquid heat exchanger tube (21) is heated, flows in preheater (1b) and further heat, the indirect steam of being lowered the temperature enters in cooler (1m) simultaneously, then the liquid material in the second feed liquid heat exchanger tube (31) is taken away the heat of the indirect steam in cooler (1m), after being heated, liquid material in the second feed liquid heat exchanger tube (31) again flows back in material liquid tank (1a), moreover, from evaporimeter (1c), condensate liquid is out flow back in preheater (1b) and with the liquid material in preheater (1b) and is carried out exchange heat by condensate liquid recovery tube (41), by the condensate liquid of heat exchange, being become condensed water discharges from the solidifying water outlet pipe (43) of preheater (1b), the separated liquid material of separated device (1d) supplements pipe (51) by feed liquid and flows back in evaporimeter (1c), repeat the evaporation and concentration that above-mentioned step can complete liquid material.
10. the evaporating concentrating method of liquid material according to claim 9, it is characterized in that, in above-mentioned B step, in described separator (1d), be provided with liquid level meter (7), on feed liquid feed tube (11), be provided with the liquid feed valve (11a) being connected with liquid level meter (7); Described vacuum device (6) comprises vavuum pump (61), between described vavuum pump (61) and lime set tank (1e), by vacuum-pumping tube (62), is connected, and is connected with at least one vacuum valve (63) on vacuum-pumping tube (62).
CN201410029807.8A 2014-01-22 2014-01-22 The evaporating concentrating method of high-efficiency energy-saving concentrator and liquid material Expired - Fee Related CN103736286B (en)

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Publication number Priority date Publication date Assignee Title
CN107497127A (en) * 2017-10-23 2017-12-22 青岛同兴天然色素有限公司 A kind of pigment concentrator
CN111359243A (en) * 2020-02-24 2020-07-03 温州阳羽机械科技有限公司 Solvent evaporation loss reduction treatment equipment and process
CN113651380A (en) * 2021-07-13 2021-11-16 北京航天环境工程有限公司 System and method for ammonia distillation treatment of ammonia-containing aza-salt wastewater

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CN203677959U (en) * 2014-01-22 2014-07-02 象山医疗精密仪器有限公司 High-efficiency and energy-saving concentrator

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CN201301235Y (en) * 2008-06-30 2009-09-02 浙江商达环保有限公司 Triple-effect continuous evaporative condenser
CN203677959U (en) * 2014-01-22 2014-07-02 象山医疗精密仪器有限公司 High-efficiency and energy-saving concentrator

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107497127A (en) * 2017-10-23 2017-12-22 青岛同兴天然色素有限公司 A kind of pigment concentrator
CN107497127B (en) * 2017-10-23 2023-07-07 青岛同兴天然色素有限公司 Pigment concentration equipment
CN111359243A (en) * 2020-02-24 2020-07-03 温州阳羽机械科技有限公司 Solvent evaporation loss reduction treatment equipment and process
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