CN103730307B - Electricity-saving lamp full-automatic injecting mercury seal device - Google Patents
Electricity-saving lamp full-automatic injecting mercury seal device Download PDFInfo
- Publication number
- CN103730307B CN103730307B CN201310686883.1A CN201310686883A CN103730307B CN 103730307 B CN103730307 B CN 103730307B CN 201310686883 A CN201310686883 A CN 201310686883A CN 103730307 B CN103730307 B CN 103730307B
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- Prior art keywords
- mercury
- automatic
- fluorescent tube
- electricity
- station
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Links
- QSHDDOUJBYECFT-UHFFFAOYSA-N mercury Chemical compound [Hg] QSHDDOUJBYECFT-UHFFFAOYSA-N 0.000 title claims abstract description 91
- 229910052753 mercury Inorganic materials 0.000 title claims abstract description 91
- 238000007493 shaping process Methods 0.000 claims description 47
- 230000006698 induction Effects 0.000 claims description 17
- 238000009434 installation Methods 0.000 claims description 17
- 238000007789 sealing Methods 0.000 claims description 10
- 230000003028 elevating effect Effects 0.000 claims 1
- 238000010276 construction Methods 0.000 abstract description 3
- 230000009286 beneficial effect Effects 0.000 abstract description 2
- 238000004519 manufacturing process Methods 0.000 abstract description 2
- 230000007115 recruitment Effects 0.000 abstract description 2
- 230000000694 effects Effects 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 208000008763 Mercury poisoning Diseases 0.000 description 1
- 206010027439 Metal poisoning Diseases 0.000 description 1
- 208000028571 Occupational disease Diseases 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
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- Non-Portable Lighting Devices Or Systems Thereof (AREA)
Abstract
The present invention relates to electricity-saving lamp and produce equipment, be specifically related to electricity-saving lamp full-automatic injecting mercury seal device.Electricity-saving lamp full-automatic injecting mercury seal device, including frame, frame arranges driving-chain, driving-chain arranges multiple fluorescent tube pallet, frame both sides are respectively provided with multiple station, and frame pushes away positional stations, positional stations, automatic mercury filling station and stem stem sealed station along driving-chain direction before setting gradually.The invention has the beneficial effects as follows: simple in construction, low cost, easy to operate, achieving automatic ration, note mercury to fluorescent tube exactly, automaticity is high, and production efficiency is high, without manually noting mercury, reduce recruitment cost, and dramatically reduce mercury to environment and the harm of plant operations workman.
Description
Technical field
The present invention relates to electricity-saving lamp and produce equipment, be specifically related to electricity-saving lamp full-automatic injecting mercury seal device.
Background technology
Electricity-saving lamp has the advantages such as light efficiency is high, energy-saving effect is obvious, life-span length, volume are little, easy to use, it has also become country
The energy-conserving product given priority to, electricity-saving lamp produces to be needed through tens procedures, and note mercury is one of important procedure therein, mesh
Before, note mercury link is to need operating personnel to complete automatic mercury filling in power saving fluorescent lamps is inserted in the mercury rifle of note mercury machine, and speed is slow, workman
Labour intensity is big, and operating personnel are susceptible to suffer from mercury poisoning occupational disease.
Summary of the invention
It is an object of the invention to provide a kind of simple in construction, low cost, it is possible to realize automatic feed, automatic mercury filling, from
The electricity-saving lamp full-automatic injecting mercury seal device of dynamic enclosing function.
Electricity-saving lamp full-automatic injecting mercury seal device, it is possible to realize automatic feed, automatic mercury filling function, including frame, frame
On driving-chain is set, driving-chain arranges multiple fluorescent tube pallet；
Frame arranges multiple station, frame push away before setting gradually along driving-chain direction positional stations, automatic mercury filling station and
Sealed station；
Before push away positional stations and seal wire is set on the left of driving-chain separates device, the front positional stations that pushes away is arranged on the right side of driving-chain
Positioner is pushed away before first；
Automatic mercury filling station arranges automatic mercury filling mechanism and fluorescent tube fixed mechanism, fluorescent tube fixed mechanism position on the left of driving-chain
Between automatic mercury filling mechanism and driving-chain, fluorescent tube fixed mechanism is made up of lower apparatus for shaping and upper apparatus for shaping, and lower shaping fills
Putting and include vee-block and retractor device, vee-block lower end connects retractor device, and upper apparatus for shaping includes inverted vee-block and flexible dress
Putting, vee-block upper end connects retractor device, and automatic mercury filling mechanism includes that microsyringe, microsyringe are vertically arranged, and trace enters
The mercury rifle of sample device is horizontally disposed with, and microsyringe connects retractor device.
Concrete, frame arranges one or more shaping station front pushing away between positional stations and automatic mercury filling station, whole
Lower apparatus for shaping is set on shape station, to adjust the position of mercury pipe.
Concrete, the shaping station adjacent with automatic mercury filling station arranges the first fluorescent tube induction installation, the first fluorescent tube sensing
Device connects the controller of automatic mercury filling mechanism, whether the first fluorescent tube induction installation detection fluorescent tube pallet has fluorescent tube, works as fluorescent tube
When not having fluorescent tube on pallet, signal is passed to the controller of automatic mercury filling mechanism, automatic mercury injector by the first fluorescent tube induction installation
The controller of structure controls mercury rifle and will not inject out by mercury in the next one moves.
Concrete, automatic mercury filling mechanism connects catch, and catch is positioned at above the left side adjacent stations of automatic mercury filling mechanism, with
Adjust the position of mercury pipe.
Concrete, frame arranges one or more sealed station, sealed station arranges bocca and machine fixed by fluorescent tube
Structure, fluorescent tube fixed mechanism is between bocca and driving-chain.
Concrete, sealing shaping station is set between automatic mercury filling station and sealed station, sealing shaping station is arranged
Pushing away positioner before fluorescent tube fixed mechanism and first, fluorescent tube fixed mechanism pushes away between positioner and driving-chain before first,
Thus adjust the position of fluorescent tube, improve sealing effect.
Concrete, seal wire separately device includes cross bar, and cross bar connects retractor device, and bottom, the cross bar left and right sides connects perpendicular
Bar, arranges magnet outside montant, when seal wire separates device near fluorescent tube, the seal wire of fluorescent tube is left fluorescent tube by attraction, keeps away
When exempting from fluorescent tube sealing, seal wire is blown by fire.
Concrete, the inverted vee-block upper end of the upper apparatus for shaping of fluorescent tube fixed mechanism connects connecting rod, and connecting rod connects lifting
Mechanism.
Concrete, the inverted vee-block upper end of upper apparatus for shaping connects lever one end, and the lever other end connects flexible dress
Putting, lever can drive inverted vee-block to move up and down.
Concrete, frame end arranges fluorescent tube sensing station, and fluorescent tube sensing station arranges the second fluorescent tube induction installation, the
Two fluorescent tube induction installations connect the control system of electricity-saving lamp full-automatic injecting mercury seal device, when the second fluorescent tube induction installation detects
When having fluorescent tube on fluorescent tube pallet, signal is passed to the control of electricity-saving lamp full-automatic injecting mercury seal device by the second fluorescent tube induction installation
System, control system controls electricity-saving lamp full-automatic injecting mercury seal device stop motion.
The course of work of the present invention is, fluorescent tube is put on fluorescent tube pallet in the front end of frame, and fluorescent tube is in the drive of driving-chain
Under carry out being advanced intermittently motion, first push away positional stations front, before first, push away positioner and seal wire separate the cooperation of device
Under effect, make fluorescent tube move to suitable position, and seal wire leaves with fluorescent tube；Then carry out noting mercury at automatic mercury filling station to make
Industry, the operation of note mercury operation is, when fluorescent tube moves to automatic mercury filling station, the fixing mercury pipe of fluorescent tube fixed mechanism motion, trace
Injector travels forward under the promotion of retractor device, makes mercury rifle put in mercury pipe, and after completing to note mercury, microsyringe is stepped back, lamp
Mercury pipe is unclamped in tube fixing mechanism motion；Then moving closing device and carry out sealing operation, last fluorescent tube is taken away and is carried out subsequent processing.
The invention has the beneficial effects as follows: simple in construction, low cost is easy to operate, it is achieved that quantitatively, exactly to mercury pipe note
Mercury, automaticity is high, and production efficiency is high, it is not necessary to manually note mercury, reduces recruitment cost, dramatically reduces mercury to environment and car
Between the harm of operator.
Accompanying drawing explanation
Fig. 1 is structural representation of the present utility model.
Fig. 2 is the structural representation of lower apparatus for shaping.
Fig. 3 is the structural representation that seal wire separates device.
5 second times apparatus for shaping of positioner are pushed away before 1 frame 2 fluorescent tube pallet 3 seal wire separately device 4 first
Apparatus for shaping 11 lever 12 on 6 first fluorescent tube induction installation 7 retractor device 8 microsyringe 9 mercury rifles 10 first
Apparatus for shaping on the 3rd time apparatus for shaping 16 the 3rd of positioner 15 is pushed away before first time apparatus for shaping 13 catch 14 second
The 4th time apparatus for shaping 20 connecting rod 21 lowering or hoisting gear 22 vee-block 23 of apparatus for shaping 18 bocca 19 on 17 the 4th
Retractor device 24 second fluorescent tube induction installation 25 cross bar 26 montant 27 magnet.
Detailed description of the invention
Electricity-saving lamp full-automatic injecting mercury seal device, including frame 1, frame 1 arranges driving-chain, and driving-chain is by stepper motor
Driving, stepper motor, by control system control, driving-chain arranges multiple fluorescent tube pallet 2.
Frame 1 arranges multiple station, frame 1 push away before setting gradually along driving-chain direction positional stations, 3 shaping station,
Automatic mercury filling station, sealing shaping station and 3 sealed station.
Before push away positional stations and seal wire is set on the left of driving-chain separates device 3, seal wire separately device 3 includes cross bar 25, horizontal
Bar 25 connects retractor device 7, and bottom, cross bar 25 left and right sides connects montant 26, estimates position work before arranging magnet 27 outside montant 26
Position pushes away positioner 4 before arranging first on the right side of driving-chain, during work, pushes away positioner 4 and seal wire and separate device 3 together before first
Time travel forward, make fluorescent tube separate device 3 near seal wire, when seal wire separates device 3 near fluorescent tube, the seal wire of fluorescent tube is by magnet
27 attract to leave mercury pipe, and seal wire is pressed off by the vertical tube of seal wire separately device 3 to both sides.
Arranging second time apparatus for shaping 5 on shaping station, the shaping station adjacent with automatic mercury filling station arranges the first lamp
Pipe induction installation 6, the first fluorescent tube induction installation 6 connects the controller of automatic mercury filling mechanism.
Automatic mercury filling station arranges automatic mercury filling mechanism and fluorescent tube fixed mechanism, fluorescent tube fixed mechanism position on the left of driving-chain
Between automatic mercury filling mechanism and driving-chain, fluorescent tube fixed mechanism is by apparatus for shaping 10 groups on first time apparatus for shaping 12 and first
Becoming, lower apparatus for shaping includes vee-block 22 and retractor device 23, and vee-block 22 lower end connects retractor device 23, falling of upper apparatus for shaping
Vee-block 22 upper end put connects lever 11, and lever 11 can drive inverted vee-block 22 to move up and down, and automatic mercury filling mechanism includes
Microsyringe 8, microsyringe 8 is vertically arranged, and the mercury rifle 9 of microsyringe 8 is horizontally disposed with, and microsyringe 8 connects to be stretched
Compression apparatus 7, the microsyringe 8 of automatic mercury filling mechanism connects catch 13, and the left side that catch 13 is positioned at automatic mercury filling mechanism is adjacent
Above station.
Sealing shaping station is set between automatic mercury filling station and sealed station, sealing shaping station arranges fluorescent tube and fixes
Pushing away positioner 14 before mechanism and second, fluorescent tube fixed mechanism pushes away between positioner and driving-chain front, and machine fixed by fluorescent tube
Structure includes apparatus for shaping 16 on the 3rd time apparatus for shaping 15 and the 3rd.
Arranging bocca 18 and fluorescent tube fixed mechanism in sealed station, fluorescent tube fixed mechanism is positioned at bocca 18 and driving-chain
Between, fluorescent tube fixed mechanism includes apparatus for shaping 17 on the 4th time apparatus for shaping 19 and the 4th, apparatus for shaping 16 and on the 3rd
On four, inverted vee-block 22 upper end of apparatus for shaping 17 connects connecting rod 20, and connecting rod 20 connects lowering or hoisting gear 21.
Frame 1 end arranges fluorescent tube sensing station, and fluorescent tube sensing station arranges the second fluorescent tube induction installation 24, the second lamp
Pipe induction installation 24 connects the control system of electricity-saving lamp full-automatic injecting mercury seal device.
Finally should be noted that: above example is only in order to illustrate that technical scheme is not intended to limit；To the greatest extent
The present invention has been described in detail by pipe with reference to preferred embodiment, and those of ordinary skill in the field are it is understood that still
The detailed description of the invention of the present invention can be modified or portion of techniques feature is carried out equivalent；Without deviating from this
The spirit of bright technical scheme, it all should be contained in the middle of the technical scheme scope that the present invention is claimed.
Claims (10)
1. electricity-saving lamp full-automatic injecting mercury seal device, it is characterised in that be capable of automatic feed, automatic mercury filling function, including
Frame, frame arranges driving-chain, and driving-chain arranges multiple fluorescent tube pallet；
Frame pushes away positional stations, automatic mercury filling station and sealed station along driving-chain direction before setting gradually；
Before push away positional stations and seal wire is set on the left of driving-chain separates device, the front positional stations that pushes away arranges first on the right side of driving-chain
Before push away positioner；
Automatic mercury filling station arranges automatic mercury filling mechanism and fluorescent tube fixed mechanism on the left of driving-chain, and fluorescent tube fixed mechanism is positioned at certainly
Between Dong Zhu mercury mechanism and driving-chain, fluorescent tube fixed mechanism is made up of lower apparatus for shaping and upper apparatus for shaping, lower apparatus for shaping bag
Including vee-block and retractor device, vee-block lower end connects retractor device, and upper apparatus for shaping includes inverted vee-block and retractor device, V
Shape block upper end connects retractor device, and automatic mercury filling mechanism includes that microsyringe, microsyringe are vertically arranged, microsyringe
Mercury rifle be horizontally disposed with, microsyringe connect retractor device.
Electricity-saving lamp full-automatic injecting mercury seal device the most according to claim 1, it is characterised in that frame pushes away positional stations front
And one or more shaping station is set between automatic mercury filling station, shaping station arranges lower apparatus for shaping.
Electricity-saving lamp full-automatic injecting mercury seal device the most according to claim 2, it is characterised in that adjacent with automatic mercury filling station
Shaping station the first fluorescent tube induction installation is set, the first fluorescent tube induction installation connects the controller of automatic mercury filling mechanism.
Electricity-saving lamp full-automatic injecting mercury seal device the most according to claim 2, it is characterised in that automatic mercury filling mechanism connects gear
Sheet, catch is positioned at above the left side adjacent stations of automatic mercury filling mechanism.
Electricity-saving lamp full-automatic injecting mercury seal device the most according to claim 1, it is characterised in that arrange one or many in frame
Individual sealed station, sealed station arranges bocca and fluorescent tube fixed mechanism, and fluorescent tube fixed mechanism is positioned at bocca and driving-chain
Between.
6. according to electricity-saving lamp full-automatic injecting mercury seal device described in claim 1 or 5, it is characterised in that automatic mercury filling station and
Sealing shaping station is set between sealed station, before sealing shaping station arranges fluorescent tube fixed mechanism and first, estimates position dress
Putting, fluorescent tube fixed mechanism pushes away between positioner and driving-chain before first.
Electricity-saving lamp full-automatic injecting mercury seal device the most according to claim 1, it is characterised in that seal wire separately device includes horizontal stroke
Bar, cross bar connects retractor device, and bottom, the cross bar left and right sides connects montant, arranges magnet outside montant.
Electricity-saving lamp full-automatic injecting mercury seal device the most according to claim 6, it is characterised in that fluorescent tube fixed mechanism upper whole
The inverted vee-block upper end of shape device connects connecting rod, and connecting rod connects elevating mechanism.
Electricity-saving lamp full-automatic injecting mercury seal device the most according to claim 1, it is characterised in that above apparatus for shaping is inverted
Vee-block upper end connects lever one end, and the lever other end connects retractor device, and lever can drive inverted vee-block to move up and down.
Electricity-saving lamp full-automatic injecting mercury seal device the most according to claim 1, it is characterised in that frame end arranges fluorescent tube
Sensing station, fluorescent tube sensing station arranges the second fluorescent tube induction installation, and it is full-automatic that the second fluorescent tube induction installation connects electricity-saving lamp
The control system of note mercury seal device.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310686883.1A CN103730307B (en) | 2013-12-17 | 2013-12-17 | Electricity-saving lamp full-automatic injecting mercury seal device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310686883.1A CN103730307B (en) | 2013-12-17 | 2013-12-17 | Electricity-saving lamp full-automatic injecting mercury seal device |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN103730307A CN103730307A (en) | 2014-04-16 |
| CN103730307B true CN103730307B (en) | 2016-09-07 |
Family
ID=50454333
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201310686883.1A Expired - Fee Related CN103730307B (en) | 2013-12-17 | 2013-12-17 | Electricity-saving lamp full-automatic injecting mercury seal device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN103730307B (en) |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201063328Y (en) * | 2007-06-01 | 2008-05-21 | 上海丰翠明光电有限公司 | Device for infusing drop quicksilver with high-precision |
| CN201213124Y (en) * | 2008-07-01 | 2009-03-25 | 厦门文天数码机械有限公司 | Multi-position mercury injection machine for lamp strip |
| CN203312243U (en) * | 2013-06-19 | 2013-11-27 | 家雄灯饰（濮阳）有限公司 | Novel energy-saving lamp sealing machine |
| CN203339100U (en) * | 2013-08-01 | 2013-12-11 | 家雄灯饰（濮阳）有限公司 | New type energy-saving lamp sealing machine |
| CN203617241U (en) * | 2013-12-17 | 2014-05-28 | 家雄灯饰（濮阳）有限公司 | Full-automatic mercury-injection sealing apparatus for energy-saving lamp |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| ATE514797T1 (en) * | 2007-04-28 | 2011-07-15 | Umicore Ag & Co Kg | AMALGAM BALLS FOR ENERGY SAVING LAMPS AND THEIR PRODUCTION |
-
2013
- 2013-12-17 CN CN201310686883.1A patent/CN103730307B/en not_active Expired - Fee Related
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201063328Y (en) * | 2007-06-01 | 2008-05-21 | 上海丰翠明光电有限公司 | Device for infusing drop quicksilver with high-precision |
| CN201213124Y (en) * | 2008-07-01 | 2009-03-25 | 厦门文天数码机械有限公司 | Multi-position mercury injection machine for lamp strip |
| CN203312243U (en) * | 2013-06-19 | 2013-11-27 | 家雄灯饰（濮阳）有限公司 | Novel energy-saving lamp sealing machine |
| CN203339100U (en) * | 2013-08-01 | 2013-12-11 | 家雄灯饰（濮阳）有限公司 | New type energy-saving lamp sealing machine |
| CN203617241U (en) * | 2013-12-17 | 2014-05-28 | 家雄灯饰（濮阳）有限公司 | Full-automatic mercury-injection sealing apparatus for energy-saving lamp |
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| Publication number | Publication date |
|---|---|
| CN103730307A (en) | 2014-04-16 |
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| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20160907 |