CN103729520B - Equipment maintainability layout design method based on human factor potential field - Google Patents

Equipment maintainability layout design method based on human factor potential field Download PDF

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CN103729520B
CN103729520B CN201410020102.XA CN201410020102A CN103729520B CN 103729520 B CN103729520 B CN 103729520B CN 201410020102 A CN201410020102 A CN 201410020102A CN 103729520 B CN103729520 B CN 103729520B
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杨拥民
葛哲学
官凤娇
董孟高
吴福章
罗旭
胡政
陆智淼
陈健
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National University of Defense Technology
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Abstract

本发明公开了一种基于人因势场的设备维修性布局设计方法,包括以下步骤:一、建立可视性人因势场模型;二、基于人体的单手臂模型,建立可达性人因势场模型;三、进行人因势场的复合并生成势场分布;四、依据人因势场进行设备布局,为复杂产品内部设备的布置设计提供指导方法。本发明的优点:一是物理意义明确;二是计算过程易于实现;三是能够方便地应用于可视化的设备维修性布局设计。

The invention discloses a method for designing equipment maintainability layout based on a human factor potential field, which comprises the following steps: 1. Establishing a visibility human factor potential field model; 2. Establishing an accessibility human factor based on a single arm model of a human body Potential field model; 3. Combining human-factor potential fields and generating potential field distribution; 4. Carrying out equipment layout based on human-factor potential fields, providing guidance methods for the layout design of complex internal equipment. The invention has the following advantages: firstly, the physical meaning is clear; secondly, the calculation process is easy to realize; thirdly, it can be conveniently applied to visualized equipment maintenance layout design.

Description

一种基于人因势场的设备维修性布局设计方法A Design Method of Equipment Maintainability Layout Based on Human Factor Potential Field

技术领域technical field

本发明属于维修性设计技术领域,具体涉及一种基于人因势场的设备维修性布局设计方法。The invention belongs to the technical field of maintainability design, and in particular relates to an equipment maintainability layout design method based on a human factor potential field.

背景技术Background technique

维修性是表征产品维修简便、迅速和经济程度的固有质量特性,通过改善产品的维修性可使得产品检查维修方便,降低维修工时和费用。与一般意义上的机械设计本质上不同的是,维修性设计必须重点考虑人的因素,以人为中心进行设计使得各项维修操作特征满足人体工效学要求。在这方面,目前的主要途径是先基于传统的机械设计理念完成产品的详细设计,然后采用人因分析模块或软件如DELMIA、JACK等进行基于数字虚拟人的维修工效学评价,再根据结果进行设计修正。这种方法在很多场合收获了较好的效果,但存在的缺点是设计和分析过程相割裂,设计效率较低,且不能指导产品的自动化设计。Maintainability is an inherent quality characteristic that characterizes the ease, speed and economy of product maintenance. By improving product maintainability, product inspection and maintenance can be facilitated, and maintenance man-hours and costs can be reduced. Essentially different from mechanical design in the general sense, maintainability design must focus on human factors, and human-centered design makes each maintenance operation feature meet ergonomic requirements. In this regard, the current main approach is to first complete the detailed design of the product based on traditional mechanical design concepts, and then use human factor analysis modules or software such as DELMIA, JACK, etc. to perform maintenance ergonomics evaluation based on digital virtual humans, and then conduct Design fixes. This method has achieved good results in many occasions, but its disadvantages are that the design and analysis processes are separated, the design efficiency is low, and it cannot guide the automatic design of products.

人们为了研究问题的方便,构建了人工虚拟势场来描述外在环境对主体的客观影响。而人因势场则是来描述维修主体对于产品维修性影响的一种人工场,反映了人体和产品维修性特征之间的相互作用机制,势场中蕴含了物质的运动能量,形成从高势能区域越向低势能区域的运动态势。它包括了人体可视性、可达性和舒适性等独立势场和以及相互之间的复合场。在人因势场的作用下,结构体的每一个设计单元将具备一定的人因势能,人因势能较大的区域对单元产生引力,而属于不同结构体的单元之间产生斥力,因而可驱动产品结构和布局的动态变化,由此寻找设计单元的动态位置,最终达到“维修性引力”的最大化。For the convenience of research, people construct artificial virtual potential field to describe the objective influence of the external environment on the subject. The human factor potential field is an artificial field to describe the influence of the maintenance subject on the maintainability of the product, reflecting the interaction mechanism between the human body and the maintainability of the product. The potential field contains the kinetic energy of the material, forming a high-level The potential energy area moves toward the lower potential energy area. It includes independent potential fields such as human visibility, accessibility and comfort, and the composite fields among them. Under the action of the human factor potential field, each design unit of the structure will have a certain human factor potential energy, and the area with larger human factor potential energy will generate attraction to the unit, while the units belonging to different structures will generate repulsion force, so it can be Drive the dynamic changes of product structure and layout, thus find the dynamic position of the design unit, and finally achieve the maximization of "maintenance gravity".

以人因势场为基础,可以为构建面向机械产品维修性设计的数字化设计环境。传统布局设计方法以功能和性能的实现为主,没有考虑到维修性的影响,难以在设计过程中开展维修性方面的设计和分析,而如果在设计环境中嵌入人因势场的空间分布,就可以实时根据势场的变化来辅助形状、位置等方面的维修性设计。目前,如何生成人因势场分布并应用于设备布局尚缺乏相应的方法。Based on the human factor potential field, a digital design environment for the maintainability design of mechanical products can be constructed. The traditional layout design method focuses on the realization of functions and performance, without considering the influence of maintainability, it is difficult to carry out design and analysis of maintainability in the design process, and if the spatial distribution of the human potential field is embedded in the design environment, The maintainability design of shape, position, etc. can be assisted in real time according to the change of potential field. At present, there is still a lack of corresponding methods on how to generate human potential field distribution and apply it to equipment layout.

发明内容Contents of the invention

本发明要解决的技术问题是提供一种基于人因势场的设备维修性布局设计方法,使得在功能和性能实现的同时,具备良好的维修性水平。The technical problem to be solved by the present invention is to provide a method for designing equipment maintainability layout based on human factor potential field, so as to achieve a good level of maintainability while realizing functions and performances.

为了解决上述技术问题,本发明采用下述的技术方案:In order to solve the problems of the technologies described above, the present invention adopts the following technical solutions:

一种基于人因势场的设备维修性布局设计方法,包括以下步骤:A method for designing equipment maintainability layout based on human factor potential field, comprising the following steps:

一、建立可视性人因势场模型:1. Establish a visibility human factor potential field model:

根据视野视角和视距对维修性的影响,定义视野影响函数Cθ和视距影响函数Cl,构建可视性势能函数。According to the influence of view angle and sight distance on maintainability, the view influence function C θ and sight distance influence function C l are defined, and the visibility potential energy function is constructed.

(1)Cθ为视野影响函数,由垂直视野函数和水平视野函数构成;在垂直平面内,正常视线的上下15°是人的最佳垂直视野范围,正常视线上方40°至下方20°是人的最大垂直视野范围。在水平面内,中心线左右各15°是人眼的最佳水平视野角度范围,中心线左右各35°是人眼在水平方向上的最大视野范围。(1) C θ is the visual field influence function, which is composed of vertical visual field function and horizontal visual field function. The maximum vertical field of view of a person. In the horizontal plane, 15° to the left and right of the center line is the best horizontal field of view angle range of the human eye, and 35° to the left and right of the center line is the maximum field of view of the human eye in the horizontal direction.

定义垂直视野函数为:define the vertical field of view function for:

式(1)中,θy为垂直视线角:θy1min,θy1max分别为最佳视野的最小垂直视线角和最大垂直视线角,θy0min,θy0max分别为最大视野的最小垂直视线角和最大垂直视线角;In formula (1), θ y is the vertical sight angle: θ y1min , θ y1max are the minimum vertical line of sight angle and maximum vertical line of sight angle of the best field of view respectively, θ y0min , θ y0max are the minimum vertical line of sight angle and maximum vertical line of sight angle of the maximum field of view respectively;

定义水平视野函数表达式为:definition The horizontal field of view function expression is:

CC &theta;&theta; xx == 11 &theta;&theta; xx == 00 00 || &theta;&theta; xx || >> &theta;&theta; xx 00 maxmax -- 0.10.1 &CenterDot;&CenterDot; || &theta;&theta; xx || &theta;&theta; xx 11 maxmax ++ 11 00 << || &theta;&theta; xx || &le;&le; &theta;&theta; xx 11 maxmax 0.90.9 .. || &theta;&theta; xx || -- &theta;&theta; xx 00 maxmax &theta;&theta; xx 11 maxmax -- &theta;&theta; xx 00 maxmax &theta;&theta; xx 11 maxmax << || &theta;&theta; xx || &le;&le; &theta;&theta; xx 00 maxmax -- -- -- (( 22 ))

式(2)中,θx为水平视线角:θx1max为最佳视野内最大水平视线角,θx0max为最大视野内最大水平视线角。In formula (2), θ x is the horizontal sight angle: θ x1max is the maximum horizontal line of sight angle in the best field of view, and θ x0max is the maximum horizontal line of sight angle in the maximum field of view.

按照人眼可视锥机能,视野影响函数定义为水平视野函数和垂直视野函数的泛函为:According to the visual cone function of the human eye, the visual field influence function is defined as the functional function of the horizontal visual field function and the vertical visual field function as follows:

CC &theta;&theta; == CC (( CC &theta;y&theta;y ,, CC &theta;x&theta;x )) == CC &theta;y&theta;y ythe y 22 xx 22 ++ ythe y 22 ++ CC &theta;x&theta;x xx 22 xx 22 ++ ythe y 22 -- -- -- (( 33 ))

(2)视距影响函数Cl定义为:(2) The line-of-sight influence function C l is defined as:

CC ll == 11 ll == ll 11 0.20.2 &CenterDot;&Center Dot; ll -- ll 11 ll 11 -- ll 11 minmin 11 ++ 11 ll 11 minmin &le;&le; ll &le;&le; ll 11 -- 0.20.2 &CenterDot;&Center Dot; ll -- ll 11 maxmax ll 11 -- ll 11 maxmax ++ 11 ll 11 &le;&le; ll &le;&le; ll 11 maxmax 0.80.8 &CenterDot;&CenterDot; ll ll 11 minmin 00 << ll &le;&le; ll 11 minmin 0.80.8 &CenterDot;&Center Dot; ll -- ll 00 maxmax ll 11 maxmax -- ll 00 maxmax ll 11 maxmax << ll &le;&le; ll 00 maxmax 00 11 >> ll 00 maxmax -- -- -- (( 44 ))

式(4)中,l1为最优视距,l1min和l1max分别为正常作业视距的最小值和最大值,l0max表示最大作业视距。In formula (4), l 1 is the optimal sight distance, l 1min and l 1max are the minimum and maximum values of the normal operating sight distance, and l 0max represents the maximum operating sight distance.

(3)综合视野影响函数和视距影响函数,定义人眼对空间一点P的可视性势能函数为:(3) Comprehensive visual field influence function and sight distance influence function, define the visibility potential energy function of the human eye to a point P in space as:

fP=1-Cθ·Cl    (5)f P =1-C θ ·C l (5)

利用公式(1)-公式(5),采用Matlab软件对可视性人因势场进行建模并进行可视化仿真,建立可视性人因势场模型;Using formula (1)-formula (5), Matlab software is used to model the visibility human factor potential field and perform visual simulation to establish the visibility human factor potential field model;

二、基于人体的单手臂模型,建立可达性人因势场模型:2. Based on the single-arm model of the human body, the human factor potential field model of accessibility is established:

(1)以单手臂为研究对象,将人体手臂简化为考虑肩关节三个自由度、肘关节一个自由度和腕关节三个自由度的七自由度杆件机构,采用基于齐次坐标变换的D-H法建立手臂的运动学方程,根据各个关节角度的变化范围求出三维空间中人手臂的可达域,将其确定为场函数的域。(1) Taking a single arm as the research object, the human arm is simplified into a seven-degree-of-freedom rod mechanism considering three degrees of freedom of the shoulder joint, one degree of freedom of the elbow joint, and three degrees of freedom of the wrist joint. The D-H method establishes the kinematic equation of the arm, and calculates the reachable domain of the human arm in three-dimensional space according to the variation range of each joint angle, and determines it as the domain of the field function.

(2)对于可达域中的一点XP,与之相对应的关节角度为qi,其中i=1,2,…,DOF,DOF为各关节的自由度数。(2) For a point X P in the reachable domain, the corresponding joint angle is q i , where i=1, 2, . . . , DOF, where DOF is the degree of freedom of each joint.

采用关节角度偏离其中心位置的程度表示关节舒适度,并根据关节的重要程度加权得到手臂的舒适度,并以人体手臂舒适度表征的人体手臂的空间可达性,则可达性势能函数表示为:The degree of joint angle deviation from its center position is used to represent the joint comfort, and the arm comfort is obtained by weighting the joint importance, and the spatial accessibility of the human arm is represented by the human arm comfort, then the accessibility potential energy function expresses for:

每个关节角度约束在其极限范围内即 为每个关节自由度的中间位置,代表相对舒适的位置,从中间位置的位移变化为采用权重因子ωi表示不同关节角度的重要程度,即其角度偏移量对手臂舒适度影响的重要性。Each joint angle is constrained within its limit, namely is the middle position of each joint degree of freedom, representing a relatively comfortable position, and the displacement change from the middle position is The weight factor ω i is used to represent the importance of different joint angles, that is, the importance of its angle offset on the comfort of the arm.

由可达性势能函数可以看出:(1)可达性势能大小在0-1范围之内;(2)角度偏离中心角度越大,越不舒适,可达性势能越大。From the accessibility potential energy function, it can be seen that: (1) the magnitude of the accessibility potential energy is within the range of 0-1; (2) the larger the angle is from the center, the more uncomfortable it is, and the greater the accessibility potential energy is.

采用Matlab软件对可达性人因势场进行建模并进行可视化仿真,建立可达性人因势场模型;Using Matlab software to model the accessibility human factor potential field and perform visual simulation to establish the accessibility human factor potential field model;

三、进行人因势场的复合并生成势场分布图:3. Composite human potential fields and generate potential field distribution diagrams:

根据以上建立的可视性势能函数和可达性势能函数,定义复合人因势能函数为:According to the visibility potential energy function and accessibility potential energy function established above, the compound human factor potential energy function is defined as:

Uu Ff == [[ 11 -- CC &theta;&theta; &CenterDot;&CenterDot; CC ll ]] &CenterDot;&Center Dot; &Sigma;&Sigma; ii == 11 DOFDOF &omega;&omega; ii (( qq ii -- qq ii NN qq ii Uu -- qq ii NN )) 22 qq ii Uu &GreaterEqual;&Greater Equal; qq ii &GreaterEqual;&Greater Equal; qq ii NN [[ 11 -- CC &theta;&theta; &CenterDot;&Center Dot; CC ll ]] &CenterDot;&Center Dot; &Sigma;&Sigma; ii == 11 DOFDOF &omega;&omega; ii (( qq ii -- qq ii NN qq ii LL -- qq ii NN )) 22 qq ii NN &GreaterEqual;&Greater Equal; qq ii &GreaterEqual;&Greater Equal; qq ii LL -- -- -- (( 77 ))

其中Cθ为视野影响函数、Cl为视距影响函数,qi为从腰部到眼部和手部的各关节角度,为中心角度,qimax为对应的最大活动范围,qimin为对应的最小活动范围。ωi为各关节舒适度的权值,满足DOF为各关节自由度之和。Among them, C θ is the influence function of the visual field, C l is the influence function of the sight distance, q i is the angle of each joint from the waist to the eyes and hands, is the central angle, q imax is the corresponding maximum range of motion, and q imin is the corresponding minimum range of motion. ω i is the weight of the comfort of each joint, satisfying DOF is the sum of the degrees of freedom of each joint.

从以上复合人因势能函数可以看出:From the above compound human factor potential energy function, it can be seen that:

①复合人因势能函数受与手部以及人眼相关各关节角度qi的影响,人体越舒适,qi越接近于UF越接近于0。① The compound human factor potential energy function is affected by the angle q i of the joints related to the hand and the human eye. The more comfortable the human body is, the closer q i is to The closer U F is to 0.

②对于不可达、不可视的区域,所对应的区域会使得Cθ、Cl等参数靠近1,同时qi偏离也很大,使得UF趋向更大。②For unreachable and invisible areas, the corresponding area will make C θ , C l and other parameters close to 1, while q i deviates from is also large, making UF tend to be larger.

③可视性、可达性越好,同样意味着Cθ、Cl等参数靠近1,qi越接近于复合势能UF越接近于0,人因性能越好。③The better the visibility and accessibility, it also means that C θ , C l and other parameters are closer to 1, and the closer q i is to The closer the composite potential energy U F is to 0, the better the human performance.

采用Matlab软件进行可视化仿真,在三维设计空间中,先确定人修理时肩部的位置,然后生成UF在三维设计空间中的人因势场分布图,通过颜色变化或者密级度表证势场的大小,得到复合后的人因势场分布图;Using Matlab software for visual simulation, in the 3D design space, first determine the position of the shoulder when repairing, and then generate the human factor potential field distribution map of UF in the 3D design space, and demonstrate the potential field through color changes or density levels The size of , get the composite human factor potential field distribution map;

四、依据人因势场进行设备布局:4. Equipment layout based on human potential field:

根据人因势场分布图中设备上的维修操作点与人因势场分布的相对关系,确定设备的位置布局。在设备不与周边物体发生碰撞的前提下,调整设备的空间位置,尽可能将各个操作点置于复合人因势能值较低的区域,从而保证良好的可视性和可达性。According to the relative relationship between the maintenance operation points on the equipment in the human factor potential field distribution diagram and the human factor potential field distribution, the location layout of the equipment is determined. On the premise that the equipment does not collide with surrounding objects, adjust the spatial position of the equipment, and place each operating point as much as possible in an area with a low composite human factor potential energy value, so as to ensure good visibility and accessibility.

本发明方法的特点是通过可视性势能函数和可达性势能函数来描述维修过程中空间点的可视性和可达性水平,进而用复合势能函数生成各点的维修性主要性能指标,由此可以形成在三维设计空间中的分布,为机械产品内部设备的维修性布置设计提供了技术指导。The feature of the method of the present invention is to describe the visibility and accessibility levels of the spatial points in the maintenance process through the visibility potential energy function and the accessibility potential energy function, and then use the composite potential energy function to generate the main performance index of maintainability of each point, Therefore, the distribution in the three-dimensional design space can be formed, which provides technical guidance for the maintainability layout design of the internal equipment of mechanical products.

本发明的优点:一是物理意义明确;二是计算过程易于实现;三是能够方便地应用于可视化的设备维修性布局设计。The invention has the following advantages: firstly, the physical meaning is clear; secondly, the calculation process is easy to realize; thirdly, it can be conveniently applied to visualized equipment maintenance layout design.

附图说明Description of drawings

图1是基于人因势场的设备维修性布局总框架。Figure 1 is the general framework of equipment maintainability layout based on human factor potential field.

图2是某型船舶动力装置的设备初始布置示意图。Figure 2 is a schematic diagram of the initial equipment layout of a certain type of ship power plant.

图3是可视性人因势场分布示意图。Figure 3 is a schematic diagram of the visibility human factor potential field distribution.

图4是可达性人因势场分布示意图。Figure 4 is a schematic diagram of the human factor potential field distribution of accessibility.

图5是初始的复合人因势场二维分布示意图。Fig. 5 is a schematic diagram of the initial two-dimensional distribution of the compound human factor potential field.

图6是本发明设备布置后得到的人因势场二维分布示意图。Fig. 6 is a schematic diagram of the two-dimensional distribution of the human factor potential field obtained after the arrangement of the equipment of the present invention.

图7是利用本发明得到的设备布置示意图。Fig. 7 is a schematic diagram of equipment arrangement obtained by using the present invention.

本发明目的的实现、功能特点及优点将结合实施例,参照附图做进一步说明。The realization of the purpose of the present invention, functional characteristics and advantages will be further described in conjunction with the embodiments and with reference to the accompanying drawings.

具体实施方式Detailed ways

应当理解,此处所描述的具体实施例仅仅用以解释本发明,并不用于限定本发明。It should be understood that the specific embodiments described here are only used to explain the present invention, not to limit the present invention.

基于人因势场的设备维修性布局总框架如图1所示。下面以某型船舶动力装置为例,介绍其基于人因势场的设备维修性布局设计方法。The overall framework of equipment maintainability layout based on human factor potential field is shown in Fig. 1. The following takes a certain type of ship power plant as an example to introduce its maintenance layout design method based on the human factor potential field.

某型船舶动力装置部分设备的参数如表1所示,海水泵23、减摇冷却海水泵24、海水压力柜35之间的相对关系如图2所示。本实施例是对减摇冷却海水泵24进行易于维修的布置,它内部共有3个维修操作点,A为进水阀、B为液压马达、C为机械密封,需要开展预防性维修操作。受制于功能使用和重心等方面的约束,减摇冷却海水泵24必须在矩形方框W所示的空间内进行布置。人的位置位于T处。The parameters of some equipment of a certain type of ship power plant are shown in Table 1, and the relative relationship between the seawater pump 23, the anti-roll cooling seawater pump 24, and the seawater pressure tank 35 is shown in Figure 2. In this embodiment, the anti-roll cooling seawater pump 24 is arranged for easy maintenance. It has three maintenance operation points inside, A is the water inlet valve, B is the hydraulic motor, and C is the mechanical seal. Preventive maintenance operations are required. Subject to constraints such as functional use and center of gravity, the anti-roll cooling seawater pump 24 must be arranged in the space shown by the rectangular box W. The position of the person is at T.

表1某船舶动力装置部分设备参数Table 1 Some equipment parameters of a ship power plant

依据以上参数,利用本发明提供的基于人因势场的设备维修性布局设计方法进行维修性布局设计的步骤为:According to the above parameters, the steps for performing maintainability layout design using the equipment maintainability layout design method based on human potential field provided by the present invention are:

(I)在人眼位置确定的情况下,首先计算空间各个位置点的视野影响函数值和视距影响函数值。视野影响函数值计算为:(1) In the case that the position of the human eye is determined, first calculate the visual field influence function value and the visual distance influence function value of each position point in space. The field of view influence function value is calculated as:

CC &theta;&theta; == CC (( CC &theta;y&theta;y ,, CC &theta;x&theta;x )) == CC &theta;y&theta;y ythe y 22 xx 22 ++ ythe y 22 ++ CC &theta;x&theta;x xx 22 xx 22 ++ ythe y 22 -- -- -- (( 88 ))

其中,水平视野函数和垂直视野函数由公式(1)和公式(2)分别计算。Among them, the horizontal field of view function and the vertical field of view function Calculated by formula (1) and formula (2) respectively.

视距影响函数值Cl可计算为:The line-of-sight influence function value C l can be calculated as:

CC ll == 11 ll == ll 11 0.20.2 &CenterDot;&CenterDot; ll -- ll 11 ll 11 -- ll 11 minmin 11 ++ 11 ll 11 minmin &le;&le; ll &le;&le; ll 11 -- 0.20.2 &CenterDot;&Center Dot; ll -- ll 11 maxmax ll 11 -- ll 11 maxmax ++ 11 ll 11 &le;&le; ll &le;&le; ll 11 maxmax 0.80.8 &CenterDot;&Center Dot; ll ll 11 minmin 00 << ll &le;&le; ll 11 minmin 0.80.8 &CenterDot;&Center Dot; ll -- ll 00 maxmax ll 11 maxmax -- ll 00 maxmax ll 11 maxmax << ll &le;&le; ll 00 maxmax 00 11 >> ll 00 maxmax -- -- -- (( 99 ))

其中,l1为最优视距,取为56cm;l1min和l1max为正常作业视距的最小值,取为38cm;l1max分别为正常作业视距的最大值,取为76cm;l0max表示最大作业视距,取为150cm;Among them, l 1 is the optimal sight distance, which is taken as 56cm; l 1min and l 1max are the minimum value of normal operating sight distance, which is taken as 38cm; l 1max is the maximum value of normal operating sight distance, which is taken as 76cm; l 0max Indicates the maximum operating sight distance, which is taken as 150cm;

综合视野影响函数值和视距影响函数值,可得到空间各位置点的可视性势能值为:The value of the visibility potential energy of each point in the space can be obtained by combining the value of the visual field influence function and the value of the sight distance influence function:

fP=1-Cθ·Cl    (10)f P =1-C θ ·C l (10)

在空间各点可视性势能的基础上,采用Matlab软件进行可视化仿真,建立可视性人因势场模型,建立的可视性人因势场模型如图3所示。On the basis of the visibility potential energy of each point in space, Matlab software is used for visual simulation, and the visibility human factor potential field model is established. The established visibility human factor potential field model is shown in Figure 3.

(II)人手臂位置位于T处,基于人体的单手臂的七自由度杆件机构简化模型,根据关节角度变化计算空间各点的可达性势能函数值:(II) The position of the human arm is at T. Based on the simplified model of the seven-degree-of-freedom bar mechanism of the human body, the accessibility potential energy function value of each point in space is calculated according to the change of the joint angle:

Uu DattDatt == &Sigma;&Sigma; ii == 11 77 &omega;&omega; ii (( qq ii -- qq ii NN qq Uu -- qq LL )) 22 -- -- -- (( 1111 ))

其中权重ωi均取为1/7。分别为每个关节角度约束的上限和下限值,取值如表2所示。Among them, the weight ω i is taken as 1/7. and are the upper and lower limit values of each joint angle constraint respectively, and the values are shown in Table 2.

表2各关节运动角度的上限和下限Table 2 Upper limit and lower limit of each joint motion angle

对于空间一点具有多个势能函数值的情况,取最小函数值作为该点的可达性势能。根据各点势能值采用Matlab软件对可达性人因势场进行可视化仿真,建立可达性人因势场模型,如图4所示。For a point in space with multiple potential energy function values, the smallest function value is taken as the accessibility potential energy of the point. According to the potential energy value of each point, the accessibility human factor potential field is visualized and simulated by Matlab software, and the accessibility human factor potential field model is established, as shown in Figure 4.

(III)根据空间各点可视性势能值和可达性势能值,计算空间各点复合人因势能值:(III) According to the visibility potential energy value and accessibility potential energy value of each point in space, calculate the composite human factor potential energy value of each point in space:

Uu Ff == [[ 11 -- CC &theta;&theta; &CenterDot;&CenterDot; CC ll ]] &CenterDot;&CenterDot; &Sigma;&Sigma; ii == 11 DOFDOF &omega;&omega; ii (( qq ii -- qq ii NN qq ii Uu -- qq ii NN )) 22 qq ii Uu &GreaterEqual;&Greater Equal; qq ii &GreaterEqual;&Greater Equal; qq ii NN [[ 11 -- CC &theta;&theta; &CenterDot;&CenterDot; CC ll ]] &CenterDot;&CenterDot; &Sigma;&Sigma; ii == 11 DOFDOF &omega;&omega; ii (( qq ii -- qq ii NN qq ii LL -- qq ii NN )) 22 qq ii NN &GreaterEqual;&Greater Equal; qq ii &GreaterEqual;&Greater Equal; qq ii LL -- -- -- (( 1212 ))

在空间各点复合人因势能的基础上,采用Matlab软件对复合人因势场进行可视化仿真,得到复合后的人因势场分布图,如图5所示。On the basis of the composite human factor potential energy at each point in space, the composite human factor potential field is visualized and simulated using Matlab software, and the composite human factor potential field distribution map is obtained, as shown in Figure 5.

(IV)根据人因势场分布图(即图5)就可以很方便地进行减摇冷却海水泵24的布置,调整减摇冷却海水泵24在矩形范围W中的位置,使得三个维修操作点位于颜色较浅的区域,即人因势能值较低的区域,这样可以保证设备具备良好的维修性综合水平。(IV) According to the human potential field distribution diagram (i.e. Fig. 5), the arrangement of the anti-rolling cooling seawater pump 24 can be easily carried out, and the position of the anti-rolling cooling seawater pump 24 in the rectangular range W can be adjusted, so that the three maintenance operations The points are located in the lighter colored area, that is, the area with lower human potential energy value, which can ensure that the equipment has a good comprehensive level of maintainability.

本发明效果可通过以下实验加以说明。The effect of the present invention can be illustrated by the following experiments.

在减摇冷却海水泵24的初始位置S0处,减摇冷却海水泵24的三个维修操作点所对应的人因势能值如图5所示,可以看出,三个维修操作点的所对应的颜色较深,意味着其维修性存在不足;而利用本发明进行布置后的S1处,人因势能分布图如图6所示,可以看出,减摇冷却海水泵24的三个操作点所对应的势能值颜色明显颜色较浅,具备良好的维修性水平,这样即较好地实现了减摇冷却海水泵24的维修性布置,即图7所示的位置。At the initial position S0 of the anti-roll cooling seawater pump 24, the human factor potential energy values corresponding to the three maintenance operation points of the anti-roll cooling seawater pump 24 are shown in Figure 5. It can be seen that the three maintenance operation points The corresponding color is darker, which means that its maintainability is insufficient; and after utilizing the present invention to arrange S1 , the potential energy distribution diagram of human factors is shown in Figure 6. It can be seen that the three cooling seawater pumps 24 The color of the potential energy value corresponding to the operating point is obviously lighter, and has a good level of maintainability, so that the maintainability of the anti-roll cooling seawater pump 24 is better realized, that is, the position shown in FIG. 7 .

以上所述仅是本发明的优选实施方式,本发明的保护范围并不仅局限于上述实施例,凡属于本发明思路下的技术方案均属于本发明的保护范围。应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明原理前提下的若干改进和润饰,这些改进和润饰也应视为本发明的保护范围。The above descriptions are only preferred implementations of the present invention, and the scope of protection of the present invention is not limited to the above-mentioned embodiments, and all technical solutions under the idea of the present invention belong to the scope of protection of the present invention. It should be pointed out that for those skilled in the art, some improvements and modifications without departing from the principle of the present invention should also be regarded as the protection scope of the present invention.

Claims (1)

1., based on the maintenance of equipment layout design method of people because of potential field, it is characterized in that comprising the following steps:
One, visual people is set up because of potential field model
According to visual angle, the visual field and sighting distance on the impact of maintainability, definition visual field effects function C θwith sighting distance influence function C l, build visual potential-energy function;
(1) C θfor visual field effects function, be made up of vertical visual field function and horizontal field of view function;
Definition vertical visual field function for:
In formula (1), θ yfor vertical coverage angle: θ y1min, θ y1maxbe respectively the minimum vertical angle of sight and the maximum perpendicular angle of sight of optimum field, θ y0min, θ y0maxbe respectively the minimum vertical angle of sight and the maximum perpendicular angle of sight of absolute visual field;
Definition horizontal field of view function expression is:
C &theta; x = 1 &theta; x = 0 0 | &theta; x | > &theta; x 0 max - 0.1 &CenterDot; | &theta; x | &theta; x 1 max + 1 0 < | &theta; x | &le; &theta; x 1 max 0.9 &CenterDot; | &theta; x | - &theta; x 0 max &theta; x 1 max - &theta; x 0 max &theta; x 1 max < | &theta; x | &le; &theta; x 0 max - - - ( 2 )
In formula (2), θ xfor horizontal line of sight angle: θ x1maxfor the maximum horizontal angle of sight in optimum field, θ x0maxfor the maximum horizontal angle of sight in absolute visual field;
Bore function according to human viewable, the functional that visual field effects function is defined as horizontal field of view function and vertical visual field function is:
C &theta; = C ( C &theta;y , C &theta;x ) = C &theta;y y 2 x 2 + y 2 + C &theta;x x 2 x 2 + y 2 - - - ( 3 )
(2) sighting distance influence function C lbe defined as:
C l = 1 l = l 1 0.2 &CenterDot; l - l 1 l 1 - l 1 min l + 1 l 1 min &le; l &le; l 1 - 0.2 &CenterDot; l - l 1 max l 1 - l 1 max + 1 l 1 &le; l &le; l 1 max 0.8 &CenterDot; l l 1 min 0 < l &le; l 1 min 0.8 &CenterDot; l - l 0 max l 1 max - l 0 max l 1 max < l &le; l 0 max 0 l > l 0 max - - - ( 4 )
In formula (4), l 1for optimum sighting distance, l 1minand l 1maxbe respectively minimum value and the maximal value of normal operation sighting distance, l 0maxrepresent maximum operation sighting distance;
(3) comprehensive visual field effects function and sighting distance influence function, the visual potential-energy function of definition human eye to 1 P in space is:
f P=1-C θ·C l(5)
Utilize formula (1)-formula (5), adopt Matlab software carry out modeling to visual people because of potential field and carry out visual simulating, set up visual people because of potential field model;
Two, based on single arm models of human body, accessibility people is set up because of potential field model:
(1) with singlehanded arm for research object, human arm is reduced to the seven freedom rod member mechanism considering shoulder joint three degree of freedom, elbow joint one degree of freedom and wrist joint three degree of freedom, the D-H method based on homogeneous coordinate transformation is adopted to set up the kinematical equation of arm, obtain reached at the territory of human arm in three dimensions according to the variation range of each joint angles, be defined as the territory of field function;
(2) for 1 X that can reach in territory p, the joint angles corresponded is q i, wherein i=1,2 ..., DOF, DOF are the number of degrees of freedom, in each joint;
The degree adopting joint angles to depart from its center represents joint comfort level, and obtains the comfort level of arm according to the significance level weighting in joint, and characterizes the spatial accessibility of human arm with human arm comfort level, then accessibility potential-energy function is expressed as:
Each joint angles constrains in its limit range for the centre position of each joint freedom degrees, represent the position of relative comfort, from the change in displacement in centre position be adopt weight factor ω irepresent the significance level of different joint angles, namely its offset is to the importance of arm comfort degree;
Adopt Matlab software carry out modeling to accessibility people because of potential field and carry out visual simulating, set up accessibility people because of potential field model;
Three, carrying out people because of the compound of potential field generates Distribution of Potential Field figure:
According to the above visual potential-energy function set up and accessibility potential-energy function, definition compound people because of potential-energy function is:
U F = [ 1 - C &theta; &CenterDot; C l ] &CenterDot; &Sigma; i = 1 DOF &omega; i ( q i - q i N q i U - q i U ) 2 q i U &GreaterEqual; q i &GreaterEqual; q i N [ 1 - C &theta; &CenterDot; C l ] &CenterDot; &Sigma; i = 1 DOF &omega; i ( q i - q i N q i L - q i N ) 2 q i N &GreaterEqual; q i &GreaterEqual; q i L - - - ( 7 )
Wherein: C θfor visual field effects function, C lfor sighting distance influence function, q ifor from waist to eye and each joint angles of hand, centered by angle, q imaxfor the FROM of correspondence, q iminfor the minimum activity range of correspondence; ω ifor the weights of each joint comfort level, meet dOF is each joint freedom degrees sum;
Adopt Matlab software to carry out visual simulating, in three-dimensional design space, when first determining that people repairs, the position of shoulder, then generates U fpeople in three-dimensional design space because of Distribution of Potential Field figure, changed by color or level of confidentiality degree illness that has not attacked the vital organs of the human body people because of the size of potential field, obtain the people after compound because of Distribution of Potential Field figure;
Four, device layout is carried out according to people because of potential field:
According to people because the maintenance operation point on equipment in Distribution of Potential Field figure and people are because of the relativeness of Distribution of Potential Field, determine the location layout of equipment, under the prerequisite that equipment does not collide with periphery object, the locus of adjustment equipment, each operating point is placed in compound people because of the lower region of potential energy value, thus ensures good visuality and accessibility.
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