CN103726064A - Steel ball washing and detecting mechanism - Google Patents
Steel ball washing and detecting mechanism Download PDFInfo
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- CN103726064A CN103726064A CN201410011580.4A CN201410011580A CN103726064A CN 103726064 A CN103726064 A CN 103726064A CN 201410011580 A CN201410011580 A CN 201410011580A CN 103726064 A CN103726064 A CN 103726064A
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- washing
- steel ball
- baffle plate
- groove
- cleaning
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Abstract
The invention relates to a steel ball washing and detecting mechanism. The steel ball washing and detecting mechanism comprises a washing unit and a detecting unit, wherein an outlet of the washing unit is communicated with an inlet of the detecting unit, the washing unit comprises a washing support, washing oil spray grooves which are formed in the left side and the right side of the washing support, washing spray heads which are arranged on the upper side walls above the washing oil spray grooves, and an oil spray head, wherein the bottom of each washing oil spray groove is provided with a filter net; the middle part of each washing oil spray groove is provided with a first baffle plate, the tail part of each washing oil spray groove is provided with a second baffle plate, each washing oil spray groove is divided into a washing groove and an oil spray groove by each first baffle plate, and each first baffle plate and each second baffle plate are respectively provided with through holes and are respectively connected with an air cylinder. By integrating the steps for washing, oil-spraying and detecting the steel ball, no manual operation is needed, the entire process is automatic, the collision between steel balls can be avoided, the steel ball can be protected against damage in the washing, oil spray and detecting process, the qualification rate of product is increased, and the labor is saved.
Description
Technical field
The present invention relates to a kind of equipment in field of machining and machinebuilding technology, especially relate to a kind of steel ball and clean feeler mechanism.
Background technology
Steel ball is divided into grinding steel ball, forged steel ball, steel ball casting according to production and processing technology; According to work material, be divided into bearing steel ball, Stainless Steel Ball, carbon steel balls, alloy ball etc.Wherein alloy steel ball is to take carbon, chromium, manganese, molybdenum etc. as the main metallic element that adds, and by forging, a kind of spherical shape iron alloy wear body that generates of the mode such as spinning, rolling and casting, it is current industrial mine ball, the most important components such as ball for cement pulverized.
Steel ball is important base parts and components, and especially accurate industrial ball plays great function in the national economic development.Under some special conditionss, usually need the steel ball of special substance, complete the lower function that reaches of requiring of varying environment.
Common more common steel ball, as the basi components in our daily component of machine, its role is very huge, in actual manufacturing processed, it is ripe that production process now has been tending towards, but in actual production process, because the factories for steel balls such as Steel Plant are all several tons and even tens tons production in enormous quantities, the steel ball surface of producing need to clean oil spout, large batch of steel ball is very unrealistic for handwork, although there is at present machine to clean and oil spout steel ball, but clean, all need to be manually connected with operated fuel injection, or directly by manual cleaning and oil spout, by a large amount of manpower of waste.
Summary of the invention
Technical problem to be solved by this invention is to provide a kind of steel ball cleaning feeler mechanism that can save manpower and realize automatization.
The present invention solves the technical scheme that its technical problem takes: a kind of steel ball cleans feeler mechanism, comprise cleaning unit and detecting unit, the outlet of described cleaning unit is communicated with the import of detecting unit, described cleaning unit comprise clean support, cleaning cleaning oil injecting groove that the support left and right sides is respectively equipped with, cleaning sidewall is provided with above oil injecting groove cleaning shower nozzle and injector head, described cleaning oil injecting groove bottom is filtering net; The middle part of described cleaning oil injecting groove is provided with the first baffle plate, at the afterbody that cleans oil injecting groove, be provided with second baffle, the first baffle plate is divided into rinse bath and oil injecting groove by cleaning oil injecting groove, the first described baffle plate and second baffle are provided with the hole of passing through of passing through for steel ball, and described the first baffle plate and second baffle are connected with respectively cylinder.
Further, for convenient, steel ball is detected, described detecting unit comprises Bracket for Inspection, the detection groove in the middle of Bracket for Inspection and is positioned at the detector detecting on groove; In the middle of described detection groove, be provided with the 3rd baffle plate, the 3rd baffle plate is provided with by hole, on the 3rd described baffle plate, is connected with cylinder.
Further, for convenient, the defective steel ball detecting is discharged, in described detection groove, be provided with a mobilizable base plate block and be positioned at the 3rd baffle plate near cleaning unit one side, described base plate stop bottom is provided with a blanking port, is provided with a recycling bin below blanking port.
Further, in order to guarantee that water and oil in cleaning unit can recycle, described cleaning frame bottom is provided with water tank and fuel tank, and described water tank is positioned at rinse bath below, and described water tank is provided with a water outlet and is connected with cleaning shower nozzle by water pump and water pipe; Described fuel tank is positioned at the below of oil injecting groove, and described fuel tank is provided with an oil outlet and is connected with injector head by water pump and oil pipe.
Further concrete, on described water pipe and oil pipe, be respectively equipped with filtration unit.
The invention has the beneficial effects as follows: after having adopted said structure, to the cleaning of steel ball, oil spout and detection be integrated together, do not need manual operation to complete, whole process automation, in the course of the work, can not bump between steel ball and steel ball, guarantee that it can not be damaged in cleaning, oil spout and testing process, improve the qualification rate of product, saved manpower, improved working efficiency.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention;
Fig. 2 is the structural representation of cleaning unit of the present invention;
Fig. 3 is the structural representation of detecting unit of the present invention;
Fig. 4 is the plan structure schematic diagram of Fig. 3.
In figure: 1, cleaning unit; 2, detecting unit; 10,18,26, cylinder; 11, clean support; 12, clean oil injecting groove; 13, clean shower nozzle; 14, injector head; 15, filtering net; 16, second baffle; 17, pass through hole; 19, the first baffle plate; 121, rinse bath; 122, oil injecting groove; 21, Bracket for Inspection; 22, base plate block; 23, detect groove; 24, detector; 25, the 3rd baffle plate; 27, blanking port.
Embodiment
Below in conjunction with accompanying drawing, the present invention is described in detail.
A kind of steel ball cleans feeler mechanism as shown in Figure 1, comprise cleaning unit 1 and detecting unit 2, the outlet of described cleaning unit 1 is communicated with the import of detecting unit 2, as shown in Figure 2 cleaning unit 1 comprise clean support 11, cleaning cleaning oil injecting groove 12 that support 11 left and right sides are respectively equipped with, cleaning sidewall is provided with above oil injecting groove 12 cleaning shower nozzle 13 and injector head 14, described cleaning oil injecting groove 12 bottoms are filtering net 15; The middle part of described cleaning oil injecting groove 12 is provided with the first baffle plate 19, at the afterbody that cleans oil injecting groove 12, be provided with second baffle 16, the first baffle plate 19 is divided into rinse bath 121 and oil injecting groove 122 by cleaning oil injecting groove 12, the first described baffle plate 19 and second baffle 16 be provided with for steel ball, pass through pass through hole 17, described the first baffle plate 19 and second baffle 16 are connected with respectively cylinder 10,18.
Detecting unit 2 comprises Bracket for Inspection 21, the detection groove 23 in the middle of Bracket for Inspection 21 and is positioned at the detector 24 detecting on groove 23 as shown in Figure 3 and Figure 4; In the middle of described detection groove 23, be provided with the 3rd baffle plate 25, the three baffle plates 25 and be provided with by hole 27, on the 3rd described baffle plate 25, be connected with cylinder 26; In described detection groove 23, be provided with a mobilizable base plate block 22 and be positioned at the 3rd baffle plate 25 near cleaning unit 1 one sides, described base plate block 22 bottoms are provided with a blanking port 27, are provided with a recycling bin below blanking port 27.
In order to reach the object of save energy, clean support 11 bottoms and be provided with water tank and fuel tank, described water tank is positioned at rinse bath 121 belows, and described water tank is provided with a water outlet and is connected with cleaning shower nozzle 13 by water pump and water pipe; Described fuel tank is positioned at the below of oil injecting groove 122, and described fuel tank is provided with an oil outlet and is connected with injector head 14 by water pump and oil pipe; On described water pipe and oil pipe, be respectively equipped with filtration unit.
Adjacent steel ball enters in different cleaning oil injecting grooves 12 as shown in Figure 1, the first baffle plate 19 is driven and is made two rinse baths 121 in different cleaning oil injecting grooves 12 be communicated with a sealing with 122 1 of oil injecting grooves by cylinder 10, steel ball enters in the rinse bath 121 of sealing and cleans by cleaning shower nozzle 13, and steel ball in other rinse bath 121 has cleaned complete, enter into oil injecting groove 122 and carry out operated fuel injection, now second baffle 16 is communicated with one of 122 1 sealing of oil injecting groove by cylinder 18 motions with outlet, under the situation of 16 pairs of oil injecting grooves of second baffle, 122 sealings, steel ball is carried out to operated fuel injection, when cleaning and after oil spout completes, the first baffle plate 19 and second baffle 16 move together, the situation of cleaning oil injecting groove 12 sealings is exchanged, the steel ball that has sprayed oil enters into detecting unit 2, steel ball enters into detecting unit 2, steel ball rolls down along detecting groove 23, 24 pairs of steel balls of detector above detection groove 23 detect and count, when the steel ball defect of data detecting or a plurality of steel balls detected and be positioned at and detect groove 23, cylinder 26 is controlled the 3rd baffle plates 25 sealings and is detected grooves 23 and by cylinder, control bottom block 22 and open and expose blanking port 27, steel ball drops in the blanking port 27 of base plate block 22 belows, by blanking port 27, enter in recycling bin, the state detecting when detector 24 all when normal, base plate block 22 is blocked the outlet of passing through hole communication with detection groove 23 of blanking port 27 and the 3rd baffle plate 25.
It is emphasized that: be only preferred embodiment of the present invention above, not the present invention is done to any pro forma restriction, any simple modification, equivalent variations and modification that every foundation technical spirit of the present invention is done above embodiment, all still belong in the scope of technical solution of the present invention.
Claims (5)
1. a steel ball cleans feeler mechanism, comprise cleaning unit (1) and detecting unit (2), the outlet of described cleaning unit (1) is communicated with the import of detecting unit (2), it is characterized in that: described cleaning unit (1) comprise clean support (11), cleaning cleaning oil injecting groove (12) that support (11) left and right sides is respectively equipped with, at the cleaning shower nozzle (13) and the injector head (14) that clean oil injecting groove (12) top sidewall and be provided with, described cleaning oil injecting groove (12) bottom is filtering net (15); The middle part of described cleaning oil injecting groove (12) is provided with the first baffle plate (19), at the afterbody that cleans oil injecting groove (12), be provided with second baffle (16), the first baffle plate (19) will clean oil injecting groove (12) and be divided into rinse bath (121) and oil injecting groove (122), described the first baffle plate (19) and second baffle (16) be provided with for steel ball, pass through pass through hole (17), described the first baffle plate (19) and second baffle (16) are connected with respectively cylinder (10,18).
2. steel ball according to claim 1 cleans feeler mechanism, it is characterized in that: described detecting unit (2) comprises Bracket for Inspection (21), the detection groove (23) in the middle of Bracket for Inspection (21) and is positioned at the detector (24) detecting on groove; In the middle of described detection groove (23), be provided with the 3rd baffle plate (25), the 3rd baffle plate (25) is provided with by hole, on the 3rd described baffle plate (25), is connected with cylinder (26).
3. steel ball according to claim 2 cleans feeler mechanism, it is characterized in that: in described detection groove (23), be provided with a mobilizable base plate block (22) and be positioned at the 3rd baffle plate (25) near cleaning unit (1) one side, described base plate block (22) bottom is provided with a blanking port (27), in the below of blanking port (27), is provided with a recycling bin.
4. steel ball according to claim 1 cleans feeler mechanism, it is characterized in that: described cleaning support (11) bottom is provided with water tank and fuel tank, described water tank is positioned at rinse bath (121) below, and described water tank is provided with a water outlet and is connected with cleaning shower nozzle (13) by water pump and water pipe; Described fuel tank is positioned at the below of oil injecting groove (122), and described fuel tank is provided with an oil outlet and is connected with injector head (14) by water pump and oil pipe.
5. steel ball according to claim 4 cleans feeler mechanism, it is characterized in that: on described water pipe and oil pipe, be respectively equipped with filtration unit.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201410011580.4A CN103726064A (en) | 2014-01-10 | 2014-01-10 | Steel ball washing and detecting mechanism |
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CN201410011580.4A CN103726064A (en) | 2014-01-10 | 2014-01-10 | Steel ball washing and detecting mechanism |
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CN103726064A true CN103726064A (en) | 2014-04-16 |
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CN201410011580.4A Pending CN103726064A (en) | 2014-01-10 | 2014-01-10 | Steel ball washing and detecting mechanism |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108166010A (en) * | 2017-12-12 | 2018-06-15 | 湖州永恒钢球有限公司 | A kind of novel steel ball cleaning device of optimization |
Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
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CN1786496A (en) * | 2005-11-23 | 2006-06-14 | 江苏省滚动体工程技术研究中心 | Cleaning, coating oil, packing wire for steel ball of bearing steel |
CN101306422A (en) * | 2007-05-16 | 2008-11-19 | 江苏力星钢球有限公司 | Steel ball cleaning drying device |
KR20100138389A (en) * | 2009-06-25 | 2010-12-31 | 백현정 | Auto cleaning system |
CN103170457A (en) * | 2013-04-19 | 2013-06-26 | 太仓市陆渡镇滚得顺输送设备厂 | Automatic steel ball screening and packaging machine |
CN203668520U (en) * | 2014-01-10 | 2014-06-25 | 太仓市陆渡镇滚得顺输送设备厂 | Steel ball cleaning and detecting mechanism |
-
2014
- 2014-01-10 CN CN201410011580.4A patent/CN103726064A/en active Pending
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN1786496A (en) * | 2005-11-23 | 2006-06-14 | 江苏省滚动体工程技术研究中心 | Cleaning, coating oil, packing wire for steel ball of bearing steel |
CN101306422A (en) * | 2007-05-16 | 2008-11-19 | 江苏力星钢球有限公司 | Steel ball cleaning drying device |
KR20100138389A (en) * | 2009-06-25 | 2010-12-31 | 백현정 | Auto cleaning system |
CN103170457A (en) * | 2013-04-19 | 2013-06-26 | 太仓市陆渡镇滚得顺输送设备厂 | Automatic steel ball screening and packaging machine |
CN203668520U (en) * | 2014-01-10 | 2014-06-25 | 太仓市陆渡镇滚得顺输送设备厂 | Steel ball cleaning and detecting mechanism |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108166010A (en) * | 2017-12-12 | 2018-06-15 | 湖州永恒钢球有限公司 | A kind of novel steel ball cleaning device of optimization |
CN108166010B (en) * | 2017-12-12 | 2019-12-03 | 扬州杭集工业园经济发展有限公司 | A kind of novel steel ball cleaning device of optimization |
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Application publication date: 20140416 |