CN103725835A - Vertical lifting high-frequency quenching machine - Google Patents
Vertical lifting high-frequency quenching machine Download PDFInfo
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- CN103725835A CN103725835A CN201210386295.1A CN201210386295A CN103725835A CN 103725835 A CN103725835 A CN 103725835A CN 201210386295 A CN201210386295 A CN 201210386295A CN 103725835 A CN103725835 A CN 103725835A
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- frame
- frequency
- tackleblock
- lifting support
- addendum cone
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/25—Process efficiency
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Abstract
The invention relates to improvement of a long and thin-shaft horizontal high-frequency quenching furnace and especially relates to a vertical lifting high-frequency quenching machine. The vertical lifting high-frequency quenching machine comprises a frame, a controller and a high-frequency transformer. The vertical lifting high-frequency quenching machine is characterized in that a lifting support is vertically installed in the frame; the high-frequency transformer is stalled on the lifting support; two pulley blocks are installed respectively above the frame; a steel wire rope is wound on each one of the pulley blocks; one end of each one of the steel wire ropes is led out around a movable pulley of the pulley block and then is connected to the upper part of the lifting support and the other end of each one of the steel wire ropes is led out around a fixed pulley of the pulley block and then is connected to a balance weight block; the frame is provided with a workpiece clamping mechanism arranged in front of the lifting support; and the workpiece clamping mechanism comprises a clamping tip cone, a support tip cone, a water storage basin and a rotary driving mechanism. The vertical lifting high-frequency quenching machine solves the problem that the existing long and thin-shaft horizontal high-frequency quenching furnace adopts the long and thin shaft which can produce deformation easily after being heated and has poor quenching processing quality. The vertical lifting high-frequency quenching machine is mainly used for improvement on the existing long and thin-shaft horizontal high-frequency quenching furnace.
Description
Technical field
The present invention relates to the improvement of slender axles horizontal high frequency quenching furnance, is a kind of vertical lifting high-frequency hardening machine.
Background technology
The processing of need to quenching of the journal rest position of special vehicle slender axles, the quenching processing at prior art slender axles journal rest position is to adopt horizontal high frequency quenching furnance to complete processing; The problem that prior art quenching slender shaft processing horizontal high frequency quenching furnance exists is: after the heating of slender axles journal rest position, be easily out of shape by the workpiece that affects of gravity, the quenching processing quality of slender axles is poor.
Summary of the invention
Object of the present invention is exactly to be easily out of shape and the poor problem of quenching processing quality after will solving the existing slender axles heating of existing quenching slender shaft processing horizontal high frequency quenching furnance, and a kind of vertical lifting high-frequency hardening machine is provided.
Concrete scheme of the present invention is: a kind of vertical lifting high-frequency hardening machine, it is provided with frame and controller, and a side of frame is provided with steel ladder, and controller is mounted in the opposite side of frame, high-frequency transformer is also installed in frame, and high-frequency transformer is circumscribed with induction coil 11; It is characterized in that: in frame, adopt four tail rods to be vertically installed with lifting support, described high-frequency transformer is mounted on lifting support, and the induction coil on high-frequency transformer is the front side that is arranged in lifting support; Frame is positioned at the symmetrical two cover tackleblock that are separately installed with in top of lifting support, every cover tackleblock is comprised of a fixed pulley, a coiling pulley and a travelling block, on every cover tackleblock, be all wound with steel cable, one end of every wireline is that the travelling block laying out in tackleblock is connected with the top of lifting support, and the other end of every wireline is that the fixed pulley laying out in tackleblock is all connected with balancing weight; The outside that frame is positioned at two cover tackleblock is also provided with driving mechanism, the output shaft in driving mechanism be with two cover tackleblock in two coiling pulley coaxles install; Frame is furnished with workpiece grip mechanism in the front side of lifting support, workpiece grip mechanism is comprised of clamping addendum cone, supporting addendum cone, water accumulation basin and rotary drive mechanism, water accumulation basin is mounted on the base of frame, supporting addendum cone is to adopt bearing to be arranged in water accumulation basin, output shaft in rotary drive mechanism is coaxially to install with supporting addendum cone, and clamping addendum cone is to adopt bearing to be vertically mounted on the rack support seat of supporting addendum cone top.
Clamping addendum cone of the present invention is provided with screw rod lock shaft, and the cone end of clamping addendum cone is provided in a side of the lower end of screw rod lock shaft.
Water accumulation basin of the present invention is provided with return water pipe.
Motor in high-frequency transformer of the present invention, driving mechanism and the motor in rotary drive mechanism are to adopt line to be communicated with controller.
The present invention compares with existing horizontal high frequency quenching furnance, and the high-frequency transformer in the present invention is to adopt lifting support to be vertically mounted in frame, and the workpiece grip mechanism in the present invention is the front side that is vertically mounted on lifting support; Open the motor in driving mechanism, lifting support can carry high-frequency transformer and induction coil moves up and down, and the heating position of workpiece is heated; Open the motor in rotary drive mechanism, the supporting addendum cone in workpiece grip mechanism can carry workpiece rotating operation; Clamping device in the present invention is vertically to clamp workpiece to heat, and the deflection after workpiece heating is less, and the quenching processing quality of workpiece is guaranteed; The present invention is simple in structure, effect is remarkable, easy to operate, quenching processing quality is high; The present invention is easily out of shape and the poor problem of quenching processing quality after preferably resolving the existing slender axles heating of existing quenching slender shaft processing horizontal high frequency quenching furnance.
Accompanying drawing explanation
Fig. 1 is invention structural front view;
Fig. 2 is invention structure A--A view;
Wherein: 1-driving mechanism, 2-coiling pulley, 3-frame, 4-travelling block, 5-balancing weight, 6-wireline, 7-tail rod, 8-controller, 9-lifting support, 10-high-frequency transformer, 11-induction coil, 12-return water pipe, 13-rotary drive mechanism, 14-supporting addendum cone, 15-water accumulation basin, 16-steel ladder, 17-clamping addendum cone, 18-fixed pulley.
Embodiment:
Referring to Fig. 1: a kind of vertical lifting high-frequency hardening machine, it is provided with frame 3 and controller 8, and a side of frame 3 is provided with steel ladder 16, and controller 8 is mounted in the opposite side of frame 3, high-frequency transformer 10 is also installed in frame 3, and high-frequency transformer 10 is circumscribed with induction coil 11; Particularly: four tail rods 7 of the interior employing of frame 3 are vertically installed with lifting support 9, and described high-frequency transformer 10 is mounted on lifting support 9, and the induction coil 11 on high-frequency transformer 10 is the front sides that are arranged in lifting support 9; Frame 3 is positioned at the symmetrical two cover tackleblock that are separately installed with in top of lifting support 9, every cover tackleblock forms (referring to Fig. 2) by a fixed pulley 18, a coiling pulley 2 and a travelling block 4, on every cover tackleblock, be all wound with steel cable 6, one end of every wireline 6 is that the travelling block 4 laying out in tackleblock is connected with the top of lifting support 9, and the other end of every wireline 6 is that the fixed pulley 18 laying out in tackleblock is all connected with balancing weight 5; The outside that frame 3 is positioned at two cover tackleblock is also provided with driving mechanism 1, the output shaft in driving mechanism 1 be with two cover tackleblock in two coiling pulleys 2 coaxially install; Frame 4 is furnished with workpiece grip mechanism in the front side of lifting support 9, workpiece grip mechanism forms (referring to Fig. 2) by clamping addendum cone 17, supporting addendum cone 14, water accumulation basin 15 and rotary drive mechanism 13, water accumulation basin 15 is mounted on the base of frame 3, supporting addendum cone 14 is to adopt bearing to be arranged in water accumulation basin 15, the output shaft of rotary drive mechanism 13 is coaxially to install with supporting addendum cone 14, and clamping addendum cone 17 is to adopt bearing to be vertically mounted on frame 3 supporting bases of supporting addendum cone 14 tops.
Clamping addendum cone 17 described in the present embodiment is provided with screw rod lock shaft, and the cone end of clamping addendum cone 17 is provided in a side of the lower end of screw rod lock shaft.
High-frequency transformer 10 described in the present embodiment, the motor in driving mechanism 1 and the motor in rotary drive mechanism 13 are to adopt line to be communicated with controller 8.
Claims (4)
1. a vertical lifting high-frequency hardening machine, it is provided with frame and controller, and a side of frame is provided with steel ladder, and controller is mounted in the opposite side of frame, and high-frequency transformer is also installed in frame, and high-frequency transformer is circumscribed with induction coil 11; It is characterized in that: in frame, adopt four tail rods to be vertically installed with lifting support, described high-frequency transformer is mounted on lifting support, and the induction coil on high-frequency transformer is the front side that is arranged in lifting support; Frame is positioned at the symmetrical two cover tackleblock that are separately installed with in top of lifting support, every cover tackleblock is comprised of a fixed pulley, a coiling pulley and a travelling block, on every cover tackleblock, be all wound with steel cable, one end of every wireline is that the travelling block laying out in tackleblock is connected with the top of lifting support, and the other end of every wireline is that the fixed pulley laying out in tackleblock is all connected with balancing weight; The outside that frame is positioned at two cover tackleblock is also provided with driving mechanism, the output shaft in driving mechanism be with two cover tackleblock in two coiling pulley coaxles install; Frame is furnished with workpiece grip mechanism in the front side of lifting support, workpiece grip mechanism is comprised of clamping addendum cone, supporting addendum cone, water accumulation basin and rotary drive mechanism, water accumulation basin is mounted on the base of frame, supporting addendum cone is to adopt bearing to be arranged in water accumulation basin, output shaft in rotary drive mechanism is coaxially to install with supporting addendum cone, and clamping addendum cone is to adopt bearing to be vertically mounted on the rack support seat of supporting addendum cone top.
2. a kind of vertical lifting high-frequency hardening machine according to claim 1, is characterized in that: described clamping addendum cone is provided with screw rod lock shaft, and the cone end of clamping addendum cone is provided in a side of the lower end of screw rod lock shaft.
3. a kind of vertical lifting high-frequency hardening machine according to claim 1, is characterized in that: described water accumulation basin is provided with return water pipe.
4. a kind of vertical lifting high-frequency hardening machine according to claim 1, is characterized in that: described high-frequency transformer, the motor in driving mechanism and the motor in rotary drive mechanism are to adopt line to be communicated with controller.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210386295.1A CN103725835A (en) | 2012-10-12 | 2012-10-12 | Vertical lifting high-frequency quenching machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210386295.1A CN103725835A (en) | 2012-10-12 | 2012-10-12 | Vertical lifting high-frequency quenching machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN103725835A true CN103725835A (en) | 2014-04-16 |
Family
ID=50450125
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201210386295.1A Pending CN103725835A (en) | 2012-10-12 | 2012-10-12 | Vertical lifting high-frequency quenching machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN103725835A (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104357625A (en) * | 2014-12-01 | 2015-02-18 | 邢台德乐机械轧辊有限公司 | Vertical quenching machine tool |
| CN107904379A (en) * | 2017-10-27 | 2018-04-13 | 马鞍山祥源机械厂 | A kind of annealing device |
| CN108277327A (en) * | 2018-03-26 | 2018-07-13 | 盐城圣奥热处理有限公司 | The material frame lifting device of upright quenching furnace |
| CN108893589A (en) * | 2018-07-19 | 2018-11-27 | 耐世特凌云驱动系统（芜湖）有限公司 | Shaft induction heating apparatus |
-
2012
- 2012-10-12 CN CN201210386295.1A patent/CN103725835A/en active Pending
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104357625A (en) * | 2014-12-01 | 2015-02-18 | 邢台德乐机械轧辊有限公司 | Vertical quenching machine tool |
| CN107904379A (en) * | 2017-10-27 | 2018-04-13 | 马鞍山祥源机械厂 | A kind of annealing device |
| CN108277327A (en) * | 2018-03-26 | 2018-07-13 | 盐城圣奥热处理有限公司 | The material frame lifting device of upright quenching furnace |
| CN108893589A (en) * | 2018-07-19 | 2018-11-27 | 耐世特凌云驱动系统（芜湖）有限公司 | Shaft induction heating apparatus |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C02 | Deemed withdrawal of patent application after publication (patent law 2001) | ||
| WD01 | Invention patent application deemed withdrawn after publication |
Application publication date: 20140416 |