CN103725062A - Polyurethane wire enamel and preparation method thereof - Google Patents
Polyurethane wire enamel and preparation method thereof Download PDFInfo
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- CN103725062A CN103725062A CN201310598960.8A CN201310598960A CN103725062A CN 103725062 A CN103725062 A CN 103725062A CN 201310598960 A CN201310598960 A CN 201310598960A CN 103725062 A CN103725062 A CN 103725062A
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Abstract
The invention discloses polyurethane wire enamel which is characterized by being prepared from raw materials in parts by weight (kilogram) as follows: 12-15 parts of polyurethane resin, 10-15 parts of E-12 epoxy resin, 1-2 parts of monobutyltin oxide, 2-3 parts of montmorillonite powder, 6-9 parts of pentaerythritol hexaacrylate, 3-4 parts of 1,6-hexamethylene diisocyanate, 12-15 parts of nylon 12, 2-3 parts of tree ash, 1-2 parts of 2-ethyl-4-methylimidazole, 3-4 parts of jade powder, 7-9 parts of an assistant, 100-120 parts of xylene and 100-120 parts of m, p-cresol. According to a preparation method, defects of poor flexibility, small adhesive force and smaller DV (diameter and velocity) values of a polyurethane enamelled wire produced with a conventional method are overcome, and the adherence and the heat resistance are improved. According to the polyurethane wire enamel prepared with the method, the margin of a wire coating process is large, and the wire coating velocity is high. The method can be used for preparing novel 180-grade polyurethane wire enamel with high DV values.
Description
Technical field
The present invention relates to a kind of wire enamel, especially a kind of polyurethane wire enamel and preparation method thereof.
Background technology
Enameled wire is a kind of electrical material, and it is the high-strength insulating layer of processing thin layer a circular copper line surface, plays the effect with external insulation.By specification, can be processed into than also thin lousiness line of hair, as thick cotton covered wire as thumb.Enameled wire has good insulation effect and waterproof ability.Aspect electrical equipment application very extensive, as electric motor, generator, water pump, electro-magnet, welding machine, household electrical appliance, cableless communication, loud speaker, tg, transformer etc.Wire enamel is the necessary insulating material of producing enameled wire, wire enamel requires to have good tack, physical strength, insulating property, resistance toheat, wear resisting property, salt spray resistance and adverse environment resistant performance etc., but there is thermotolerance, wear no resistance in common wire enamel, insufficient strength, heat-resisting level be lower than the problems such as 120 ℃, is difficult to meet the requirement of varying environment.Need to improve the formula of wire enamel and production technique, further improve the performance of enamel-cover paint, reduce its production cost.
Summary of the invention
Object of the present invention is just to provide a kind of polyurethane wire enamel and preparation method thereof, to overcome the deficiencies in the prior art.
The object of the present invention is achieved like this:
A kind of polyurethane wire enamel, it is characterized in that, by following weight part (kilogram) raw material make: urethane resin 12-15, E-12 epoxy resin 10-15, Mono-n-butyltin 1-2, montmorillonite powder 2-3, tetramethylolmethane six acrylate 6-9, hexamethylene diisocyanate 3-4, nylon 12 12-15, trees ashes 2-3,2-ethyl-4 Methylimidazole 1-2, jade powder 3-4, auxiliary agent 7-9, dimethylbenzene 100-120, M-and P-cresols 100-120;
Described auxiliary agent is made by following raw materials in part by weight: nano mica powder 0.2-0.3, tetramethylolmethane 3-4, glycerine 3-4, sec.-propyl two oleic acid acyloxy (dioctyl phosphoric acid acyloxy) titanic acid ester 2-3, linking agent TAC1-2, dipentaerythritol acrylate 5-7, triethyl citrate 7-10, Tenox PG 2-3, coix seed oil 3-4; Its preparation method is by each mixing of materials, is heated to 60-70 ℃, and stirring reaction 30-40 minute, obtains.
The preparation method of the wire enamel of described copper cover aluminum, is characterized in that comprising the following steps:
(1), take dimethylbenzene, M-and P-cresols drops in the reactor with agitator and is uniformly mixed, and is heated to 45-50 ℃, adds nylon 12, stirs and be heated to 145-185 ℃, dissolve completely to nylon 12;
(2), step (1) reaction mass is cooled to 90-95 ℃, add 2-ethyl-4 Methylimidazole, tetramethylolmethane six acrylate, hexamethylene diisocyanate, auxiliary agent, keep temperature, stirring reaction 4-5 hour;
(3) add leftover materials, again, be warming up to 100-117 ℃, continue stirring reaction 2-3 hour;
(4), cooling material is to 53-60 ℃, is ground to 20-40 μ m slurry, filter and get final product.
The present invention has following beneficial effect: the performance of painting in copper cover aluminum insulated wire production process improves, and has improved adherence and thermotolerance; Use the polyurethane wire enamel of the inventive method manufacturing, be coated with Wiring technology nargin large, be coated with linear velocity fast.
Embodiment
Described polyurethane wire enamel be by following weight part (kilogram) raw material make: urethane resin 12, E-12 epoxy resin 10, Mono-n-butyltin 1, montmorillonite powder 2, tetramethylolmethane six acrylate 6, hexamethylene diisocyanate 4, nylon 12 12, trees ashes 3,2-ethyl-4 Methylimidazole 1, jade powder 3, auxiliary agent 9, dimethylbenzene 100, M-and P-cresols 100;
Described auxiliary agent by following weight part (kilogram) raw material makes: nano mica powder 0.2, tetramethylolmethane 3, glycerine 4, sec.-propyl two oleic acid acyloxy (dioctyl phosphoric acid acyloxy) titanic acid ester 2, linking agent TAC2, dipentaerythritol acrylate 7, triethyl citrate 7, Tenox PG 2, coix seed oil 3; Its preparation method is by each mixing of materials, is heated to 60-70 ℃, and stirring reaction 30-40 minute, obtains.
Preparation method comprises the following steps:
(1), take dimethylbenzene, M-and P-cresols drops in the reactor with agitator and is uniformly mixed, and is heated to 45-50 ℃, adds nylon 12, stirs and be heated to 145-185 ℃, dissolve completely to nylon 12;
(2), step (1) reaction mass is cooled to 90-95 ℃, add 2-ethyl-4 Methylimidazole, tetramethylolmethane six acrylate, hexamethylene diisocyanate, auxiliary agent, keep temperature, stirring reaction 4-5 hour;
(3) add leftover materials, again, be warming up to 100-117 ℃, continue stirring reaction 2-3 hour;
(4), cooling material is to 53-60 ℃, is ground to 20-40 μ m slurry, filter and get final product.
Use paint of the present invention wire rod main performance index processed as follows:
1, tack is good;
2, temperature classification >=185 ℃, thermal shocking reaches 240 ℃ of paint films and does not ftracture;
3, cohesive strength: 16N/mm
2;
4,1150 hours/105 ℃ of transformer oil resistants, paint film is without damage.
Claims (3)
1. a polyurethane wire enamel, it is characterized in that, by following weight part (kilogram) raw material make: urethane resin 12-15, E-12 epoxy resin 10-15, Mono-n-butyltin 1-2, montmorillonite powder 2-3, tetramethylolmethane six acrylate 6-9, hexamethylene diisocyanate 3-4, nylon 12 12-15, trees ashes 2-3,2-ethyl-4 Methylimidazole 1-2, jade powder 3-4, auxiliary agent 7-9, dimethylbenzene 100-120, M-and P-cresols 100-120.
2. auxiliary agent according to claim 1 is made by following raw materials in part by weight: nano mica powder 0.2-0.3, tetramethylolmethane 3-4, glycerine 3-4, sec.-propyl two oleic acid acyloxy (dioctyl phosphoric acid acyloxy) titanic acid ester 2-3, linking agent TAC1-2, dipentaerythritol acrylate 5-7, triethyl citrate 7-10, Tenox PG 2-3, coix seed oil 3-4; Its preparation method is by each mixing of materials, is heated to 60-70 ℃, and stirring reaction 30-40 minute, obtains.
3. the preparation method of polyurethane wire enamel according to claim 1, is characterized in that comprising the following steps:
(1), take dimethylbenzene, M-and P-cresols drops in the reactor with agitator and is uniformly mixed, and is heated to 45-50 ℃, adds nylon 12, stirs and be heated to 145-185 ℃, dissolve completely to nylon 12;
(2), step (1) reaction mass is cooled to 90-95 ℃, add 2-ethyl-4 Methylimidazole, tetramethylolmethane six acrylate, hexamethylene diisocyanate, auxiliary agent, keep temperature, stirring reaction 4-5 hour;
(3) add leftover materials, again, be warming up to 100-117 ℃, continue stirring reaction 2-3 hour;
(4), cooling material is to 53-60 ℃, is ground to 20-40 μ m slurry, filter and get final product.
Priority Applications (1)
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CN201310598960.8A CN103725062A (en) | 2013-11-25 | 2013-11-25 | Polyurethane wire enamel and preparation method thereof |
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CN201310598960.8A CN103725062A (en) | 2013-11-25 | 2013-11-25 | Polyurethane wire enamel and preparation method thereof |
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CN103725062A true CN103725062A (en) | 2014-04-16 |
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CN201310598960.8A Pending CN103725062A (en) | 2013-11-25 | 2013-11-25 | Polyurethane wire enamel and preparation method thereof |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104087043A (en) * | 2014-07-15 | 2014-10-08 | 倪骊恒 | Electric wire coating |
CN105925196A (en) * | 2016-06-14 | 2016-09-07 | 河南博业电气材料有限公司 | Heat-resistant wire enamel and preparation method thereof |
Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH05325654A (en) * | 1992-05-19 | 1993-12-10 | Furukawa Electric Co Ltd:The | Insulated electric wire |
CN101249410A (en) * | 2008-04-10 | 2008-08-27 | 华东理工大学 | Preparation of organic-inorganic composite microballoons |
CN101469147A (en) * | 2008-08-20 | 2009-07-01 | 江苏兰陵高分子材料有限公司 | Friction electrostatic painting infrared ray cured powder paint for electromagnetic wire and lacquered wire, preparation and use thereof |
CN103360906A (en) * | 2013-07-24 | 2013-10-23 | 张运泉 | Epoxy non-isocyanate polyurethane insulation varnish for magnet ring |
-
2013
- 2013-11-25 CN CN201310598960.8A patent/CN103725062A/en active Pending
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH05325654A (en) * | 1992-05-19 | 1993-12-10 | Furukawa Electric Co Ltd:The | Insulated electric wire |
CN101249410A (en) * | 2008-04-10 | 2008-08-27 | 华东理工大学 | Preparation of organic-inorganic composite microballoons |
CN101469147A (en) * | 2008-08-20 | 2009-07-01 | 江苏兰陵高分子材料有限公司 | Friction electrostatic painting infrared ray cured powder paint for electromagnetic wire and lacquered wire, preparation and use thereof |
CN103360906A (en) * | 2013-07-24 | 2013-10-23 | 张运泉 | Epoxy non-isocyanate polyurethane insulation varnish for magnet ring |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104087043A (en) * | 2014-07-15 | 2014-10-08 | 倪骊恒 | Electric wire coating |
CN105925196A (en) * | 2016-06-14 | 2016-09-07 | 河南博业电气材料有限公司 | Heat-resistant wire enamel and preparation method thereof |
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Application publication date: 20140416 |