CN103722615B - For making Belt-type tools of cleaners and polishes and preparation method thereof - Google Patents
For making Belt-type tools of cleaners and polishes and preparation method thereof Download PDFInfo
- Publication number
- CN103722615B CN103722615B CN201410012707.4A CN201410012707A CN103722615B CN 103722615 B CN103722615 B CN 103722615B CN 201410012707 A CN201410012707 A CN 201410012707A CN 103722615 B CN103722615 B CN 103722615B
- Authority
- CN
- China
- Prior art keywords
- mould
- die ontology
- master mold
- slip
- backboard
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/40—Moulds; Cores; Mandrels characterised by means for modifying the properties of the moulding material
- B28B7/46—Moulds; Cores; Mandrels characterised by means for modifying the properties of the moulding material for humidifying or dehumidifying
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/0002—Auxiliary parts or elements of the mould
Landscapes
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Moulds, Cores, Or Mandrels (AREA)
- Moulds For Moulding Plastics Or The Like (AREA)
Abstract
The present invention relates to field of mould production, in particular to a kind of for making Belt-type tools of cleaners and polishes and preparation method thereof.This is used for the Belt-type tools for making cleaners and polishes, including：Die ontology with working face and the back side, for the backboard of fixing mould body；The back side of the die ontology is provided with multiple grooves；The one side of the backboard is connected with the back side of the die ontology, and the backboard is provided with multiple grooves with the one side that the die ontology is connected；Multiple osculums are provided with the groove, and all osculums are connected with the side wall of the backboard.The mould that the present invention is provided greatly improves the efficiency of base, can be advantageously used in production cleaners and polishes.
Description
Technical field
The present invention relates to field of mould production, in particular to a kind of Belt-type tools for making cleaners and polishes and
Its preparation method.
Background technology
At present, produce the mould used by cleaners and polishes and be mostly gypsum mold, in the related, given birth to using gypsum mold
When producing cleaners and polishes, the slip injected in gypsum mold contains substantial amounts of moisture, and these moisture need to be absorbed into by gypsum mold
And obtain the base substrate of product.
But, in the related, when often producing 5 to 6 base substrates using gypsum mold, as gypsum mold absorbs material
Large quantity of moisture in slurry, and the moisture content of gypsum mold can be made to reach saturation.When needing to continue production, then must be by gypsum mold
Dry；And the process dried needs to take a substantial amount of time（Such as, under normal circumstances, gypsum mold
A base can only be realized within one day, evening drying gypsum mold is produced daytime, also needs to specially stop mould one day after base 5 to 6 times
Carry out abundant drying die）；Therefore, there is the low defect of efficiency using gypsum mold base.
The content of the invention
It is an object of the invention to provide it is a kind of for making Belt-type tools of cleaners and polishes and preparation method thereof, to solve
Above-mentioned problem.
The Belt-type tools for being used to making cleaners and polishes are provided in an embodiment of the present invention, including：With working face and
The die ontology at the back side, for the backboard of fixing mould body；
The back side of the die ontology is provided with multiple grooves；
The one side of the backboard is connected with the back side of the die ontology, and the backboard is connected with the die ontology
Multiple grooves are provided with simultaneously；
Multiple osculums are provided with the groove, and all osculums are connected with the side wall of the backboard.
Optionally, slip casting passage is additionally provided with the die ontology；One end of the slip casting passage and the mould sheet
The side wall connection of body, the other end are extended on the working face of the die ontology；
Optionally, Grouting Pipe is additionally provided with the slip casting passage；The outer wall of the grog pipe and the grog passage
Inwall fits；
Optionally, the die ontology includes the former that formpiston and the anode membrane coordinate；
This Belt-type tools for making cleaners and polishes that the present invention is provided, as the back side of die ontology is provided with many
Individual groove；And the one side of the back side of die ontology and backboard is fixed, and as the face of backboard is also provided with multiple grooves, and lead to
The osculum communicated with the side of backboard is provided with again on groove；So, the slip for base is input into die ontology, will
Die ontology is extruded and during base, and the moisture in slip can be squeezed into die ontology, and passes through multiple grooves
Flow on the groove of backboard, then the osculum on groove is discharged；Therefore, during base, a base has often been made
Afterwards, as the large quantity of moisture in slip is all discharged by mould, so again mould need not be dried.By backwashing it
After can directly carry out second base operation.In general, one day achievable 30-40 base of secondary mould；Therefore, it is more traditional
Gypsum mold compare, this mould that the present invention is provided greatly improves the efficiency of base, can be advantageously used in production health
Sanitary equipment.
Present invention also offers a kind of preparation method of Belt-type tools, comprises the following steps：
Master mold is molded as using mark；
Coaming plate is set in the surrounding of the master mold, and cover plate is set at the top of the coaming plate；
Multiple intubations are passed through into the cover plate and makes working face of the one end of the intubation away from the master mold be 50mm-60mm
When, the intubation is fixed with the cover plate；
Mould slip is poured in the space that the coaming plate is surrounded, and it is described not have the liquid level that the mould slip is formed
Intubation is near the end of the master mold；
After the solidification of mould slip, all intubations, top board and coaming plate are removed, obtain just mould；
The just mould is carried out into milling, and the master mold is removed, obtained with tool on working face and the back side, and the back side
There is the die ontology of multiple grooves；
The back side of the die ontology and backboard are fixed, mould is obtained；
Optionally, in the step of use mark is molded as master mold, specifically include：
All around go up coaming plate in mark mould, form a cavity with opening；
One layer of resin of brush on the surface of mark mould, then the compound of meter Shi, quartz sand and epoxy resin is poured in cavity,
Master mold is obtained after shaping；
Optionally, multiple intubations are passed through into the cover plate and work of the one end of the intubation away from the master mold is made described
When face is 50mm-60mm, after the step that the intubation is fixed with the cover plate, mould slip is poured into described enclosing described
In the space that plate is surrounded, and make the liquid level that the mould slip is formed do not had the intubation near the end of the master mold the step of
Before, including：
To be waxed after the work mirror polish of master mold；
Optionally, after the step of being waxed after the work mirror polish by master mold, described by mould slip
Pour in the space that the coaming plate is surrounded, and make the liquid level that the mould slip is formed not have the intubation near the master mold
Before the step of end, also include：
Grouting Pipe is set on the working face of the master mold, the working face phase of one end of the Grouting Pipe and the master mold
Connect, the other end is connected with the coaming plate；
Optionally, the mould slip includes porous epoxy resin；
Optionally, fix with backboard at the back side of the just described die ontology, the step of obtain mould after, also wrap
Include：
Die ontology is rinsed.
This Belt-type tools of present invention offer can be made into by above-mentioned method, and then be applied to base, specifically,
May be used on making in the field of cleaners and polishes.
Description of the drawings
Fig. 1 shows the schematic diagram of the Belt-type tools that the embodiment of the present invention one is provided；
Fig. 2 shows the schematic diagram of the backboard that the embodiment of the present invention one is provided；
Fig. 3 is used for making the die ontology schematic diagram of toilet in showing the embodiment of the present invention one；
The flow chart that Fig. 4 shows the preparation method of the Belt-type tools that the embodiment of the present invention two is provided.
Specific embodiment
Below by specific embodiment and combine accompanying drawing the present invention is described in further detail.
Embodiment one
Fig. 1-Fig. 3 is refer to, in an embodiment of the present invention there is provided for making the Belt-type tools of cleaners and polishes, is wrapped
Include：Die ontology 101 with working face and the back side, for the backboard 103 of fixing mould body 101；
The back side of die ontology 101 is provided with multiple grooves 102；
The one side of backboard 103 is connected with the back side of die ontology 101, and the one side that backboard 103 is connected with die ontology 101
It is provided with multiple grooves 104；
Multiple osculums 105 are provided with groove 104, and all osculums 105 are connected with the side wall of backboard 103.
This Belt-type tools that the present invention is provided, as the back side of die ontology 101 is provided with multiple grooves 102；And mould
The back side of tool body 101 is fixed with the one side of backboard 103, and as the face of backboard 103 is also provided with multiple grooves 104, and
The osculum 105 communicated with the side of backboard 103 is provided with again on groove 104；So, the slip for base is input into mould
After tool body 101, and during the slip in die ontology 101 is extruded base, the moisture in slip can be squeezed into mould
In tool body 101, and flowed on the groove 104 of backboard 103 by multiple grooves 102, then the osculum on groove 104
105 discharge；Therefore, during base, after often having made a base, as the large quantity of moisture in slip all passes through mould quilt
Discharge, so need not dry mould again.By second base operation can be directly carried out after backwash.In general,
One one day achievable 30-40 base of secondary mould；Therefore, more traditional gypsum mold is compared, this mould that the present invention is provided
The efficiency of base is greatly improved, production cleaners and polishes can be advantageously used in.
During using mould base, for convenience to slip is injected in mould, optionally, can directly by slip
Injected in the gap of corresponding mould by mould, therefore, in the present embodiment, it is preferred that be additionally provided with die ontology 101
Slip casting passage；One end of slip casting passage is connected with the side wall of die ontology 101, and the other end extends to the work of die ontology 101
On face；So, slip can be injected by the gap of mould by slip casting passage and then realizes the process of base；It is furthermore preferred that being
Prevent during slip casting, the moisture diffusion in slip to mould inside is additionally provided with Grouting Pipe 201 on slip casting passage；
The outer wall of Grouting Pipe 201 is mutually fitted with the inwall of slip casting passage；The Grouting Pipe 201 arranged on slip casting passage can then prevent slip
In moisture diffusion to mould inside.
During concrete operations, optionally, die ontology 101 may include the former that formpiston and anode membrane coordinate；Pass through
Formpiston and the former coordinated with which are then capable of achieving the process of base.And the shape of anode membrane and former should be according to prepared product
Shape specifically sets, for example, it may be for making toilet（Need the corresponding mould of polylith）, bathtub, squatting pan and be castrated
The mould of basin.
In the above-described embodiments, the working face of mould then refer to production base substrate during, the face with slurry contact；Tool
Body, then be one side that die ontology 101 protrudes or is recessed；And the back side of die ontology 101 typically all can be by polishing behaviour
It is trimmed to a smooth flat.
In order that the preparation method of the Belt-type tools of the embodiment of the present invention one is preferably applied, more efficient application
To base during, the present invention also provides embodiment two, two pairs of enforcements of embodiment on the basis of above-described embodiment one
The Belt-type tools of example one provide specific preparation method, are now described in detail and explain, refer to Fig. 4：
Embodiment two
In the present embodiment, the preparation method of the Belt-type tools that above-described embodiment one is provided specifically includes following steps：
Step 101：Master mold is molded as using mark；
In above-mentioned steps, mark mould is then the shape setting of the product for preparing as required with set shape
（The shape of working face is specifically set according to shape of product）；In order to cost-effective, mark mould can be gypsum mold；Specifically, should
Step can be carried out according to following operation：All around go up coaming plate in mark mould, form a cavity with opening；In mark mould
One layer of resin of brush on surface（To form the working face of master mold）, then pour the compound of meter Shi, quartz sand and epoxy resin into chamber
In body, master mold after shaping, is obtained.
It is furthermore preferred that the quality in order to improve master mold working face（Hardness, consistency etc.）, after surface resin has been brushed,
The mixture of epoxy resin and white carbon can first be injected；After the working face of whole mark mould is covered by thing to be mixed, then by rice
The compound of stone, quartz sand and epoxy resin is poured in cavity, and master mold is obtained after shaping, and the operation can reduce the production of master mold
Cost.
Step 102：Coaming plate is set in the surrounding of master mold, and cover plate is set at the top of coaming plate；
Step 103：By multiple cannula through closure and make working face of the one end of intubation away from master mold be 50mm-60mm when,
Intubation is fixed with cover plate；
Step 104：Mould slip is poured in the space that coaming plate is surrounded, and makes the liquid level that mould slip is formed not have intubation
Near the end of master mold；
Step 102- step 103 is to make Working mould using master mold（Die ontology）Operation；Master mold is enclosed by coaming plate
After getting up,（Coaming plate needs to be brought into close contact with the side wall of master mold, in case leak-stopping liquid）, then cover plate is arranged on the top of coaming plate,
And the working face that multiple intubations are then extended to away from master mold through cover plate is 50mm-60mm；In order in injection mould slip
Afterwards, multiple grooves are formed at the back side of mould.
Additionally, between step 103 to step 104, following operation can also be included：
S1：To be waxed after the work mirror polish of master mold；
Separate for the ease of the die ontology and master mold after shaping, should ensure that the working face of master mold is smooth as far as possible, because
This, can will carry out waxing operation after the work mirror polish of master mold.
S2：Grouting Pipe is set on the working face of master mold, and one end of Grouting Pipe is connected with the working face of master mold, the other end with
Coaming plate connects；
Before injection mould slip, in advance Grouting Pipe can be buried, to facilitate mould after work of reaching the standard grade, be used for
The slip of base is delivered in the gap of corresponding mould by Grouting Pipe.Due to the working face phase of one end and the master mold of Grouting Pipe
Connect, the other end is connected with coaming plate, so, after die ontology shaping, can be connect for base by the straight wall of die ontology
Slip input mould in, operation is very easy.
Step 105：After the solidification of mould slip, all intubations, coaming plate and top board are removed, obtain just mould；
In step 105, specifically, the mould slip of injection then solidifiable at short notice, specifically, to prevent from pulling out
Cause mould damaged when going out intubation, it is preferred that intubation should be extracted rapidly after injection mould slip 40-50 minutes.
Step 106：First mould is carried out into milling, and master mold is removed, obtained with tool on working face and the back side, and the back side
There is the die ontology of multiple grooves；
Then the back side of first mould can be accomplished as plane by milling, then remove master mold again, and then obtain with work
Die ontology with multiple grooves on face and the back side, and the back side.
Step 107：The back side of die ontology and backboard are fixed, mould is obtained.
After the die ontology for obtaining is fixed with backboard, then the manufacturing process of whole mould can be completed, after drying i.e.
Production line can be entered, specifically, the mode that backboard and die ontology can be threaded connection is realized fixing.
Additionally, the mould slip of above-described embodiment can be porous epoxy resin, porous epoxy resin is beneficial to moisture penetration, many
The die ontology of hole epoxy resin, with the on-deformable advantage of high rigidity.
In addition, after mould is obtained, mould can be repeated flushing, and then the tiny duct of die ontology is dredged
It is logical, beneficial to the smooth draining during follow-up base.
Additionally, this mould that the present invention is provided is when base substrate is produced, as which is a kind of Belt-type tools, it is especially suitable for big
The high base substrate of large-scale production consistency, when the slip for base is input into mould, slip is expected during extruding
Water in slurry can pass through the osculum that arranges on backboard and discharge, and die ontology itself will not deform, therefore, made by base substrate
Consistent size.
This Belt-type tools that the present invention is provided, which during base can bear larger slip casting and close film
Pressure, specifically, the slip casting pressure that can be born is 15-17bar；The conjunction mould that can be born is 250-260bar.Change well
It has been apt in conventional art, gypsum mold defect frangible at elevated pressures, therefore has been highly suitable to be applied for making cleaners and polishes
Field in.
In addition, the mould that the present invention is provided is capable of achieving 30-40 base daily, more traditional gypsum mold is compared, significantly
The efficiency that improve base.
The preferred embodiments of the present invention are the foregoing is only, the present invention is not limited to, for the skill of this area
For art personnel, the present invention can have various modifications and variations.It is all within the spirit and principles in the present invention, made any repair
Change, equivalent, improvement etc., should be included within the scope of the present invention.
Claims (4)
1. a kind of preparation method for making the Belt-type tools of cleaners and polishes, it is characterised in that the Belt-type tools include：Tool
Have the die ontology at working face and the back side, for the backboard of fixing mould body；The back side of the die ontology is provided with multiple
Groove；The one side of the backboard is connected with the back side of the die ontology, and the backboard be connected with the die ontology one
Face is provided with multiple grooves；It is provided with multiple osculums on the groove, and the side wall of all osculums and the backboard
Connection；Slip casting passage is additionally provided with the die ontology；One end of the slip casting passage is connected with the side wall of the die ontology
Logical, the other end is extended on the working face of the die ontology；Grouting Pipe is additionally provided with the slip casting passage；The Grouting Pipe
Outer wall fit with the inwall of the slip casting passage；
The die ontology includes the former that formpiston and the anode membrane coordinate；
The preparation method of the Belt-type tools, comprises the following steps：
Master mold is molded as using mark；
Coaming plate is set in the surrounding of the master mold, and cover plate is set at the top of the coaming plate；
By multiple intubations pass through the cover plate and make working face of the one end of the intubation away from the master mold be 50mm-60mm when,
The intubation is fixed with the cover plate；
Mould slip is poured in the space that the coaming plate is surrounded, and makes the liquid level that the mould slip is formed not have the intubation
Near the end of the master mold；
After the solidification of mould slip, all intubations, coaming plate and top board are removed, obtain just mould；
The just mould is carried out into milling, and the master mold is removed, obtain many with having on working face and the back side, and the back side
The die ontology of individual groove；
The back side of the die ontology and backboard are fixed, mould is obtained；
Wherein, in the step of use mark is molded as master mold, specifically include：
All around go up coaming plate in mark mould, form a cavity with opening；
One layer of resin of brush on the surface of mark mould, first injects the mixture of epoxy resin and white carbon；Thing to be mixed entirely will be marked
After the working face of mould is covered, then the compound of meter Shi, quartz sand and epoxy resin is poured in cavity, after shaping, obtain mother
Mould；
The mould slip includes porous epoxy resin.
2. the preparation method of Belt-type tools according to claim 1, it is characterised in that multiple intubations are passed through into institute described
State cover plate and make working face of the one end of the intubation away from the master mold be 50mm-60mm when, by the intubation and the cover plate
After fixed step, mould slip is poured in the space that the coaming plate is surrounded described, and formed the mould slip
Liquid level do not had the intubation near the end of the master mold the step of before, including：
To be waxed after the work mirror polish of master mold.
3. the preparation method of Belt-type tools according to claim 2, it is characterised in that throw in the working face by master mold
After the step of being waxed after light, mould slip is poured in the space that the coaming plate is surrounded described, and make the mould
Slip formed liquid level do not had the intubation near the end of the master mold the step of before, also include：
Grouting Pipe is set on the working face of the master mold, and one end of the Grouting Pipe is connected with the working face of the master mold, separately
One end is connected with the coaming plate.
4. the preparation method of Belt-type tools according to claim 3, it is characterised in that described by the die ontology
The back side is fixed with backboard, the step of obtain mould after, also include：
Die ontology is rinsed.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410012707.4A CN103722615B (en) | 2014-01-10 | 2014-01-10 | For making Belt-type tools of cleaners and polishes and preparation method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410012707.4A CN103722615B (en) | 2014-01-10 | 2014-01-10 | For making Belt-type tools of cleaners and polishes and preparation method thereof |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN103722615A CN103722615A (en) | 2014-04-16 |
| CN103722615B true CN103722615B (en) | 2017-03-29 |
Family
ID=50447035
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410012707.4A Expired - Fee Related CN103722615B (en) | 2014-01-10 | 2014-01-10 | For making Belt-type tools of cleaners and polishes and preparation method thereof |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN103722615B (en) |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105437358A (en) * | 2014-08-07 | 2016-03-30 | 和成欣业股份有限公司 | Multi-hole die and method of using multi-hole die for forming bathroom equipment |
| CN106476293B (en) * | 2016-10-14 | 2019-03-01 | 九牧厨卫股份有限公司 | A method of high-pressure slip-casting molding Working mould is prepared using master mold |
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| DE2326275C2 (en) * | 1973-05-23 | 1982-10-21 | Quick-Rotan Becker & Notz Kg, 6100 Darmstadt | Electric drive for driving two working machine shafts |
| US4874304A (en) * | 1986-07-26 | 1989-10-17 | Toto Ltd. | Porous mold for pressure slip casting |
| EP0496471A1 (en) * | 1991-01-23 | 1992-07-29 | NASSETTI ETTORE S.p.A. | Manufacturing method and mould made according to such method for moulding ceramic articles, in particular sanitary articles |
| CN1200064A (en) * | 1995-08-26 | 1998-11-25 | 东陶机器株式会社 | Method of slip casting of powders, casting mold used in said method, and process for producing open-cell porous body used in said mold |
| FR2846271A1 (en) * | 2002-10-29 | 2004-04-30 | Elmeceram | Mold for ceramic articles such as plates and cast under pressure has porous linings separate from mould cores and held in place by mechanical fastenings |
| CN102398301A (en) * | 2011-11-29 | 2012-04-04 | 重庆四维卫浴(集团)有限公司 | Mold special for direct-pressing forming of bathroom ceramic blank |
| CN203331201U (en) * | 2013-05-31 | 2013-12-11 | 南京捷成磁石有限公司 | Double-drainage die |
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|---|---|---|---|---|
| DE2326275C2 (en) * | 1973-05-23 | 1982-10-21 | Quick-Rotan Becker & Notz Kg, 6100 Darmstadt | Electric drive for driving two working machine shafts |
| US4874304A (en) * | 1986-07-26 | 1989-10-17 | Toto Ltd. | Porous mold for pressure slip casting |
| EP0496471A1 (en) * | 1991-01-23 | 1992-07-29 | NASSETTI ETTORE S.p.A. | Manufacturing method and mould made according to such method for moulding ceramic articles, in particular sanitary articles |
| CN1200064A (en) * | 1995-08-26 | 1998-11-25 | 东陶机器株式会社 | Method of slip casting of powders, casting mold used in said method, and process for producing open-cell porous body used in said mold |
| FR2846271A1 (en) * | 2002-10-29 | 2004-04-30 | Elmeceram | Mold for ceramic articles such as plates and cast under pressure has porous linings separate from mould cores and held in place by mechanical fastenings |
| CN102398301A (en) * | 2011-11-29 | 2012-04-04 | 重庆四维卫浴(集团)有限公司 | Mold special for direct-pressing forming of bathroom ceramic blank |
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| Publication number | Publication date |
|---|---|
| CN103722615A (en) | 2014-04-16 |
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