Summary of the invention
The present invention aims to provide a kind of Automatic production line of aluminum template, and solve aluminum alloy pattern plate production efficiency in prior art low, quality is unstable, requires high to specialty, and personal safety ensures the technical problems such as low.
The invention provides a kind of Automatic production line of aluminum template, comprise hole punched device, described hole punched device comprises the workbench that workpiece both sides are provided with, the inner side of described workbench is provided with idler wheel mechanism, little frame is connected in the outside of described workbench, described workbench and described little frame are arranged with transverse-moving mechanism, and described workbench and described little frame can do transverse movement on described transverse-moving mechanism; Described little frame is provided with the first ball-screw, and be equipped with long guideway in described first ball-screw both sides, described long guideway is connected with sliding seat, sliding seat travels longitudinally on long guideway by described first ball-screw; Described sliding seat is provided with and moves back mould slide rail, described in move back on mould slide rail and connect punch mechanism, described punch mechanism can do transverse movement moving back on mould slide rail; Described punch mechanism comprises hydraulic cylinder and diel, and the two sides of workpiece can snap in diel respectively; Described Automatic production line of aluminum template also comprises the first welding post, described workpiece is exported by the idler wheel mechanism of hole punched device, enter the cylinder carriage of the first welding post, described cylinder carriage is provided with the first welding mechanism, described first welding mechanism comprises rotary cylinder, described rotary cylinder both sides are equipped with and push away rifle cylinder, described in push away rifle cylinder and be connected with the first welding gun.
Further, described workbench and described little frame, by the effect of the first clamping cylinder, described transverse-moving mechanism do transverse movement; Described punch mechanism, by moving back the effect of mould cylinder, does transverse movement moving back on mould slide rail.
Further, described rotary cylinder is connected on the first rotation platform, and described first rotation platform connects the second servomotor by the first linear module; Described second servomotor is fixedly connected on one side of the first dividing plate, arranges the first wire tray and the first wire-feed motor at the another side of described first dividing plate, and described first wire tray and described first wire-feed motor are placed on the first carriage saddle.
Further, described cylinder carriage side is provided with the first transmission mechanism, and described first carriage saddle is travelled longitudinally in described cylinder carriage side by described first transmission mechanism.
Further, described first transmission mechanism comprises the first servomotor, and described first servomotor connects synchronous pulley by reductor, and Timing Belt is connected on described synchronous pulley by strainer, and described Timing Belt is provided with movable block; First transmission mechanism is provided with the first slide unit base, described first slide unit base is provided with the first slide rail, described first slide rail is provided with the first sliding shoe, described first carriage saddle is placed on described movable block and described first sliding shoe.
Further, mounting rotary drum on described cylinder carriage, described cylinder is driven by Rolling motor and rotates, thus conveying workpieces forward; On described cylinder carriage, the both sides of described workpiece are provided with guide bearing; Side is provided with backer on the workpiece, and described backer arranges compression cylinder; Be connected with lifting platform below described workpiece.
Further, also comprise the second welding post, described workpiece exports from the cylinder carriage of the first welding post, enters the cylinder carriage of the second welding post; Second welding post is included in the second transmission mechanism that cylinder carriage both sides are equipped with, and the second transmission mechanism comprises the 3rd servomotor, and the 3rd servomotor connects ball-screw; Second transmission mechanism arranges the second slide unit base, and described second slide unit base is provided with the second slide rail, described second slide rail arranges the second sliding shoe, described the second sliding shoe arranges the second carriage saddle.
Further, be connected with second partition in the side of described second carriage saddle, at described second partition, the second carriage saddle is provided with the second wire tray and the second wire-feed motor; Arrange the 4th servomotor at the another side of described second partition, described 4th servomotor connects the second welding mechanism by the second linear module; Described second welding mechanism comprises the 5th servomotor, and the 5th servomotor connects the second rotation platform by third linear module, and described second rotation platform connects the second welding gun.
Further, on the cylinder carriage of described second welding post, (side of 5 is provided with the second clamping cylinder to described workpiece.
Adopt Automatic production line of aluminum template provided by the invention, cutter sweep is passed through in whole aluminum alloy pattern plate processing, hole punched device, first welding post and the second welding post are combined into one from sawing sheet to the automatic production line completing finished product production, machining accuracy is high, reduce the dependence to skilled worker, nervous current labour, particularly outstanding when particularly skilled worker generally lacks; Production efficiency promotes at double, and automaticity is high, simple to operate; Whole production line common laborer is no more than 5 people, occupies little space; Operator can not be in dangerous operation environment, protects the safety and health of operator.
Detailed description of the invention
Below with reference to the accompanying drawings and in conjunction with the embodiments, describe the present invention in detail.
Referring to figs. 1 through Figure 10, embodiments provide a kind of Automatic production line of aluminum template, comprise frame 10, arrange in frame 10 and be provided with cylinder carriage 51, mounting rotary drum 54 on cylinder carriage 51, cylinder 54 is driven by Rolling motor and rotates, thus conveying workpieces 50 forward, on cylinder carriage 51, the both sides of workpiece 50 are provided with guide bearing 53, and cylinder 54 and guide bearing 53 make workpiece 50 carry reposefully forward.
Frame 10 is disposed with cutter sweep, hole punched device, the first welding post and the second welding post.
See figures.1.and.2, the cylinder carriage 51 of cutter sweep is provided with feeding pressure mechanism 103, feeding pressure mechanism 103 is provided with cutting machine 102, cutting machine 102 connects cutting oil cylinder 104, arranges length position-limit mechanism 105 at workpiece 50 output of cutter sweep; Workpiece 50 delivers into cutter sweep, length position-limit mechanism 105 is for blocking the workpiece 50 carried forward, feeding pressure mechanism 103 workpiece pressing 50, cutting machine 102 pairs of workpiece 50 carry out cutting action, after cutting action completes, feeding pressure mechanism 103 unclamps workpiece 50, and workpiece 50 delivers into hole punched device forward.
With reference to Fig. 3, Fig. 7 and Fig. 8, hole punched device comprises the workbench 141 that workpiece 50 both sides are provided with, workbench 141 is for clamping and unclamp workpiece 50, idler wheel mechanism is provided with inside workbench 141, slip for workpiece 50 is carried forward, idler wheel mechanism comprises a liter wheel cylinder 181, rises on wheel cylinder 181 and arranges rolling wheel support 171, rolling wheel support 171 is provided with roller 151; Little frame 6 is all connected in the outside of workbench 141, workbench 141 and little frame 6 are all arranged on base 601, transverse-moving mechanism 4 is arranged with at base 601, transverse-moving mechanism 4 comprises slide rail 5, base 601 is by the effect of the first clamping cylinder (not shown in FIG.), transverse movement done by slide rail 5, thus drives the transverse movement of workbench 141 and little frame 6.
Little frame 6 is provided with long guideway base 7, long guideway base 7 is provided with the one the first ball-screws 9, first ball-screw 9 is fixed by leading screw holder 8, long guideway 101 is equipped with in the both sides of leading screw holder 8, long guideway 101 and leading screw holder 8 are connected with sliding seat 111, and sliding seat 111 is travelled longitudinally on long guideway 101 by the one the first ball-screws 9; Sliding seat 111 is provided with and moves back mould slide rail 191; move back on mould slide rail 191 and connect punch mechanism; punch mechanism is by moving back the effect of mould cylinder 20; do transverse movement moving back on mould slide rail 191; punch mechanism comprises hydraulic cylinder 121 and diel 131; the two sides of workpiece 50 snap in diel 131 respectively, and punch mechanism carries out puncture motion to the two sides of workpiece 50.Because the first ball-screw 191 adopted has, positioning precision is high, transmission efficiency is high, high life, and the punching station of workpiece 50 is conformed with the regulations, and precision is higher.
The hole-punching method of this hole punched device, comprises the following steps:
S1: after workpiece 50 enters workbench 141, rising wheel cylinder 181 drives roller 151 to rise by rolling wheel support 171, the one the first ball-screws 9 drive punch mechanism to move on long guideway 101, preferably the one the first ball-screws 9 are driven by servomotor, the two sides of workpiece 50 are made to snap in diel 131 respectively, then by moving back the past both sides transverse movement of mould cylinder 20, diel 131 clamping work pieces, first ball-screw 9 and long guideway 101 drive punch mechanism to move forward, workpiece 16 are placed in the position of processing;
S2: the first clamping cylinder drives work piece platform 141 toward intermediate lateral motion, clamping work pieces, and the first ball-screw 9 drives punch mechanism to move backward to position, first hole, and punch mechanism goes out first hole; Then, the first ball-screw 9 drives punch mechanism to move backward to position, second hole, and punch mechanism goes out second hole; Repetition like this, until the hole going out all settings;
S3: last, the first clamping cylinder drives work piece platform 141 toward both sides transverse movement, and come loose workpiece;
S4: next workpiece enters workbench 141, first ball-screw 9 and long guideway 101 drive punch mechanism to move, the two sides of next workpiece are made to snap in diel 131 respectively, then by moving back the past both sides transverse movement of mould cylinder 20, diel 131 clamping work pieces, first ball-screw 9 and long guideway 101 drive punch mechanism to move forward, next workpiece are placed in the position of processing, now workpiece 50 are before gone out hole punched device.
With reference to Fig. 4, Fig. 6 and Fig. 9, workpiece 20 is gone out from hole punched device, the cylinder carriage 51 of the first welding post is delivered to by cylinder 54, be provided with the first transmission mechanism first transmission mechanism in cylinder carriage 51 side and comprise the first servomotor 11, first servomotor 11 connects synchronous pulley 13 by reductor 12, Timing Belt 15 is connected on synchronous pulley 13 by strainer 14, and Timing Belt 15 is provided with movable block 16.
First transmission mechanism is provided with the first slide unit base 21, the both sides of the first slide unit base 21 are equipped with the first slide rail 22, first slide rail 22 is provided with the first sliding shoe 23, first sliding shoe 23 is concordant with the horizontal plane of movable block 16, movable block 16 and the first sliding shoe 23 arrange the first carriage saddle 24, like this, the first carriage saddle 24 travels longitudinally by Timing Belt 15 and the first slide rail 22.
The side of the first carriage saddle 24 is provided with the first wire tray 31, first wire tray 31 is fixed on the first carriage saddle 24 by the first wire tray seat 311, the first dividing plate 35 is connected at the opposite side of the first carriage saddle 24, on one side of the first dividing plate 35, be provided with first wire-feed motor 32, first wire-feed motor 32 on first carriage saddle 24 and be fixedly connected on the first dividing plate 35 by the first wire feed support 321.
The second servomotor 40 is fixedly connected with at the another side of the first dividing plate 35, second servomotor 40 connects the first rotation platform 403 by the first linear module 401, drag chain 402, first rotation platform 403 connects rotary cylinder 41, rotary cylinder 41 connects the first welding mechanism, the first welding mechanism can the rotation of 180 degree on the first rotation platform 403 under the drive of rotary cylinder 41.
What the first welding mechanism comprised that rotary cylinder 41 both sides are equipped with pushes away rifle cylinder 42, pushes away rifle cylinder 42 and is connected with the first welding gun 43; First rotation platform 403 is driven by the second servomotor 40 and moves up and down on the first linear module 401, and the first welding gun 43 is by the first linear module 401 and push away rifle cylinder 42, can carry out perps welding to " work " word back cord on workpiece 50.
Because the perps of " work " word back cord exists the angle of 45 degree, push away rifle cylinder 42 and promote the first welding gun 43 and can carry out perps welding to the corner of 45 degree; First welding mechanism can the rotation of 180 degree on the first rotation platform 403 under the drive of rotary cylinder 41, utilizes two welding guns just can carry out two sides perps welding to " work " word back cord on workpiece 50, flexibly and easily.
Above workpiece 50, be provided with backer 60, backer 60 arranged compression cylinder 61, compression cylinder 61 is for compressing and unclamping workpiece 50.Be connected with lifting platform 81 below workpiece 50, lifting platform 81 is moved up and down by the drive of lifting guide pillar 82 by lift cylinder 83, thus drives workpiece 50 to move up and down.Be provided with the first baffle plate 71, first baffle plate 71 for stopping that workpiece 50 is carried forward at workpiece 50 output of the first welding post, the first baffle plate 71 connects baffle plate cylinder 73 by baffle plate guide rod 72.
Workpiece 50 exports from the rolling carriage 51 of the first welding post, enters the rolling carriage 51 of the second welding post.
With reference to Fig. 5 and Figure 10, the second welding post is included in the second transmission mechanism that cylinder carriage 51 both sides are equipped with, and the second transmission mechanism comprises the 3rd servomotor the 17, three servomotor 17 and connects the second ball-screw 18.
Second transmission mechanism is provided with the second slide unit base 25, the both sides of the second slide unit base 25 are provided with the second slide rail 26, second slide rail 26 is provided with the second sliding shoe 27, the second sliding shoe 27 is concordant with the horizontal plane of the fixed block on the second ball-screw 18, at the second sliding shoe 27, the second carriage saddle 28 is set, like this, the second carriage saddle 28 travels longitudinally by the second ball-screw 18 and the second slide rail 26.
The side of the second carriage saddle 28 is provided with the second wire tray 33, second wire tray 33 is fixed on the second carriage saddle 28 by the second wire tray holder 331, second partition 36 is connected at the opposite side of the second carriage saddle 28, at second partition 36 on one side, be provided with on second carriage saddle 28 second wire-feed motor 34, second wire-feed motor 34 by the second wire feed support 341 be fixedly connected on second partition 36 to.
At the another side of second partition 36 by the second linear module 911 connects the second welding mechanism, the second welding mechanism can drive side-to-side movement on the second linear module 911 by the 4th servomotor 91; Second welding mechanism comprises the 5th servomotor 44,5th servomotor 44 connects the second rotation platform 46 by third linear module 45, second rotation platform 46 connects the second welding gun 47, second rotation platform 46 and is driven by the 5th servomotor 44 and move up and down on third linear module 45; Like this, the second welding gun 47 can carry out the welding of end seam and top seam to workpiece 50.
On the cylinder carriage 51 of the second welding post, the side of workpiece 50 is provided with the second clamping cylinder 74, for clamping work pieces 50.Workpiece 50 output of the first welding post is provided with second baffle 75, and second baffle 75 is for stopping that workpiece 50 is carried forward.
The welding method of this first welding post and the second welding post, comprises the following steps:
S1: workpiece 50 is by cylinder 54 charging, and enter the first welding post, the first baffle plate 71 rises, and blocks workpiece 50 and carries forward, workpiece 50 rises along with lifting platform 81;
S2: artificial placement " work " word back cord, the position of " work " word back cord is regulated by backer 60, and compression cylinder 61 compresses " work " word back cord;
S3: under the drive of the second servomotor 40, a perps of " work " word back cord on the first welding gun 43 pairs of workpiece 50 welds;
S4: after the welding of step S3 completes, second servomotor 40 drives the first welding mechanism to rise, the rotation of 180 degree on the first rotation platform 403 of first welding mechanism, the another side perps of " work " word back cord on drive first welding gun 43 pairs of workpiece 50 of the second servomotor 40 welds.
S5: after the welding of step S4 completes, workpiece 50 declines along with lifting platform 81, and the first baffle plate 71 declines, and workpiece 50 is by cylinder 54 discharging;
S6; Workpiece 50 enters the second welding post, and second baffle 75 rises, and blocks workpiece 50 and carries forward, the second clamping cylinder 74 clamping work pieces 50;
S7: the second welding gun 47 carries out the welding of end seam and top seam to " work " word back cord on workpiece 50;
After the welding of S8: step S6 completes, second baffle 75 declines, and workpiece 50 is by cylinder 54 discharging.
As preferably, this Automatic production line of aluminum template also comprises central control computer, at the width of central control computer input workpiece 50, Cutting Length, punching room, hole column pitch, welding back cord quantity, the contents such as fusion length, automatic feed, the length of automatic detection workpiece 50, fixed length is cut, hole punched device carries out punching according to the punching room of setting and spacing, first welding post and the second welding machine station are located automatically by optical fiber, central control computer sends instruction, first welding post carries out perps welding to back cord on workpiece 50, second welding gun 47 pairs back cord stitches and pushes up the welding of seam with carrying out on workpiece 50.
As can be seen from the above description, adopt Automatic production line of aluminum template provided by the invention, following technique effect can be reached:
Cutter sweep is passed through in whole aluminum alloy pattern plate processing, hole punched device, first welding post and the second welding post are combined into one from sawing sheet to the automatic production line completing finished product production, machining accuracy is high, reduce the dependence to skilled worker, nervous current labour, particularly outstanding when particularly skilled worker generally lacks; Production efficiency promotes at double, and automaticity is high, simple to operate; Whole production line common laborer is no more than 5 people, occupies little space; Operator can not be in dangerous operation environment, protects the safety and health of operator.
The foregoing is only the preferred embodiments of the present invention, be not limited to the present invention, for a person skilled in the art, the present invention can have various modifications and variations.Within the spirit and principles in the present invention all, any amendment done, equivalent replacement, improvement etc., all should be included within protection scope of the present invention.