CN103720034A - Device and method for high-integrity waste cut tobacco recovery - Google Patents
Device and method for high-integrity waste cut tobacco recovery Download PDFInfo
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- CN103720034A CN103720034A CN201210385414.1A CN201210385414A CN103720034A CN 103720034 A CN103720034 A CN 103720034A CN 201210385414 A CN201210385414 A CN 201210385414A CN 103720034 A CN103720034 A CN 103720034A
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Abstract
The invention provides a device and a method for high-integrity waste cut tobacco recovery. The device comprises a waste tobacco tank for storing waste tobacco, a tobacco turning-over device, a lifting device, a conveyor connected to the lifting device, a sieve shaker assembly, a two-way conveyor belt and a pure cut tobacco collection month, and the sieve shaker assembly, the two-way conveyor belt and the pure cut tobacco collection month are arranged behind the conveyor. The sieve shaker assembly comprises a first sieve shaker, a second sieve shaker and a third sieve shaker. A material inlet end of the first sieve shaker is provided with a first frequency-variable speed-adjustment fan. A material inlet end of the second sieve shaker is provided with a second frequency-variable speed-adjustment fan. A material inlet end of the third sieve shaker is provided with a material pressing device for collecting tobacco paper. A fourth sieve shaker is connected between the two-way conveyor belt and the pure cut tobacco collection month. The device and the method for high-integrity waste cut tobacco recovery improve recovered cut tobacco integrity and save a production cost.
Description
Technical field
The present invention relates to useless cigarette pipe tobacco and reclaim field, particularly relate to a kind of useless cigarette tobacco shred recycling device and recovery method of high whole cut rate.
Background technology
In production of cigarettes process, inevitably can produce a large amount of empty cigarettes, lack the defective cigarets such as a cigarette or long and short cigarette.Prior art can not reclaim these defective cigarets mostly, or by broken after manual recovery.This manual recovery mode not only makes raw material availability reduce, and labour intensity is large, inefficiency, and pipe tobacco, filter tip, cigarette paper can not be carried out to effective separation, also can cause secondary pollution to the pipe tobacco reclaiming, make it to be re-used as the raw material of producing cigarette, cause the very large wasting of resources.A workshop of Jin Yimou cigarette factory is example, this workshop average every day of output 3942 bag defective cigarets, if calculate by annual 220 working days, will produce 1,100,000 bag defective cigarets for 1 year, the output value is up to more than 2,200 ten thousand yuan, and the economic loss that so huge percent defective brings is well imagined.Therefore, be necessary the device of pipe tobacco in the useless cigarette of research and development energy high efficiente callback, for industry energy conservation, consumption reduction, synergy provide a favourable approach.
Chinese patent 201110216015 discloses a kind of useless cigarette treating apparatus, and it comprises frame, is located at the material-falling hopper in frame, it is characterized in that being also provided with in frame: feed mechanism, sectility mechanism, separating mechanism, pipe tobacco conveying mechanism.Can easily waster cigarette be carried, sectility, collision, thereby efficiently isolate pipe tobacco, cigarette paper and filter stick, and reclaim respectively isolated pipe tobacco and cigarette paper, filter stick, and isolated pipe tobacco can be not contaminated, can directly return to production line and continue production cigarette, high value pipe tobacco is obtained fully, effective recycling, the present invention has fundamentally solved prior art by manual recovery, the broken raw material availability bringing is low, labour intensity is large, inefficiency, can not be by pipe tobacco, filter tip, cigarette paper carries out effective separation, also can cause secondary pollution to the pipe tobacco reclaiming, cause the problems such as the wasting of resources.But useless cigarette treating apparatus of the present invention is when reclaiming pipe tobacco, and its whole cut rate is lower, and filament broken rate is higher, has reduced the rate of recovery of useless cigarette pipe tobacco, therefore, lack a kind of useless cigarette tobacco shred recycling device of high whole cut rate.
Summary of the invention
The shortcoming of prior art in view of the above, the object of the present invention is to provide a kind of useless cigarette tobacco shred recycling device and recovery method of high whole cut rate, and while reclaiming for solving the useless cigarette pipe tobacco of prior art, whole cut rate is low, filament broken rate is high, the problem of pipe tobacco waste.
For achieving the above object and other relevant objects, the invention provides a kind of useless cigarette tobacco shred recycling device of high whole cut rate, it comprises the useless smoke box that useless cigarette is housed, turn over cigarette device, elevator, the machine that phoresys being connected with elevator, and the screen banks that shakes that phoresys machine rear described in being located at, two-way conveyer belt and pure pipe tobacco are collected mouth, the described screen banks that shakes comprises first sieve that shakes, the second shake sieve and the 3rd sieve that shakes, first shake sieve feed end be provided with the first frequency control blower fan, second shake sieve feed end be provided with the second frequency control blower fan, the 3rd, shake and sieve the swager that feed end is provided with collection cigarette paper, between collecting mouthful, two-way conveyer belt and pure pipe tobacco be connected with the 4th sieve that shakes.
Preferably, the sieve and the 4th that shakes shaking described in screen banks shakes to sieve and is the bilayer sieve that shakes.
Preferably, the described the 3rd compass screen surface that shakes sieve is provided with a plurality of deflectors.
Preferably, the described the 4th screen cloth number that shakes sieve is 13 orders, and the 4th width that shakes sieve is not less than 170mm, and length is 2300mm.
Preferably, at the described first shake sieve and second sieve place that shakes, be equipped with dust arrester.
The present invention also provides a kind of useless cigarette pipe tobacco recovery method of high whole cut rate, it adopts above-mentioned useless cigarette tobacco shred recycling device to reclaim, concrete recovery method is: useless cigarette is placed in described useless smoke box, by describedly turning over cigarette device, elevator splits pipe tobacco and cigarette paper, again by described phoresy machine shake described in pipe tobacco is sent to together with cigarette paper in screen banks carry out pipe tobacco, cigarette paper is separated, pipe tobacco after separation is transported to the 4th sieve that shakes by two-way conveyer belt and is again sieved, and the whole silk in pipe tobacco is stayed to compass screen surface and be collected to enter described pure pipe tobacco and collect mouthful.
Preferably, in described pipe tobacco, the separation process of cigarette paper, the set of frequency of described the first frequency control blower fan is between 50HZ-55HZ, and the set of frequency of described the second frequency control blower fan is than the low 1HZ of the first frequency control blower fan frequency.
Preferably, the brand different set of described useless cigarette different described in phoresy machine transfer rate, and the frequency of the first different frequency control blower fans, and the corresponding machine that phoresys transfer rate, the frequency of the first frequency control blower fan of different brands,, the frequency of the second frequency control blower fan is solidified into parameter bag, when reclaiming, the cigarette pipe tobacco that gives up selected to corresponding parameter bag according to useless tobacco board.
As mentioned above, useless cigarette tobacco shred recycling device of the present invention and recovery method, there is following beneficial effect: by the screen banks that shakes, realize the separated of pipe tobacco and cigarette paper, but in rear pipe tobacco, also contain a lot of broken silks by three in the screen banks that the shakes screenings of shaking, for improving whole cut rate, before collecting mouthful, two-way conveyer belt and pure pipe tobacco increase by the 4th sieve that shakes, and the powder in pipe tobacco, broken silk is further separated again, the whole cut rate of raising pipe tobacco recovery; Simultaneously at first sieve and second that shakes, shake and sieve feed end frequency control blower fan is set respectively, accelerate the separation of pipe tobacco, cigarette paper, realize adjustable, controlled simultaneously, for adapting to the useless cigarette pipe tobacco recovery of different brands, lay the first stone, corresponding different brands arranges different frequency, further heightens the whole cut rate that useless cigarette pipe tobacco reclaims.
Accompanying drawing explanation
Fig. 1 is shown as the useless cigarette tobacco shred recycling device schematic diagram of high whole cut rate of the present invention.
Fig. 2 is shown as the useless cigarette pipe tobacco recovery method schematic flow sheet of high whole cut rate of the present invention.
Element numbers explanation
1 turns over cigarette device
2 elevators
3 airducts
4 phoresy machine
5 dust arresters
6 first frequency control blower fans
7 second frequency control blower fans
8 the 4th sieves that shake
9 first sieves that shake
10 second sieves that shake
11 two-way conveyer belts
12 the 3rd sieves that shake
13 swagers
14 pure pipe tobaccos are collected mouth
The specific embodiment
By particular specific embodiment explanation embodiments of the present invention, person skilled in the art scholar can understand other advantages of the present invention and effect easily by the disclosed content of this description below.
Refer to Fig. 1 to Fig. 2.Notice, appended graphic the illustrated structure of this description, ratio, size etc., equal contents in order to coordinate description to disclose only, for person skilled in the art scholar, understand and read, not in order to limit the enforceable qualifications of the present invention, therefore the technical essential meaning of tool not, the adjustment of the modification of any structure, the change of proportionate relationship or size, not affecting under the effect that the present invention can produce and the object that can reach, all should still drop on disclosed technology contents and obtain in the scope that can contain.Simultaneously, in this description, quote as " on ", the term of D score, " left side ", " right side ", " centre " and " " etc., also only for ease of understanding of narrating, but not in order to limit the enforceable scope of the present invention, the change of its relativeness or adjustment, under without essence change technology contents, when being also considered as the enforceable category of the present invention.
As shown in Figure 1, the invention provides a kind of useless cigarette tobacco shred recycling device of high whole cut rate, it comprises the useless smoke box that useless cigarette is housed, turn over cigarette device 1, elevator 2, the machine that phoresys 4 being connected with elevator 2, and by airduct 3 and the screen banks that shakes that phoresys machine 4 and be connected, the screen banks that shakes is collected mouth by two-way conveyer belt 11 and pure pipe tobacco and is connected, the above-mentioned screen banks that shakes comprise first shake sieve 9, second shake sieve the 10 and the 3rd shake sieve 12, first shake sieve feed end be provided with the first frequency control blower fan 6, second shake sieve feed end be provided with the second frequency control blower fan 7, the 3rd, shake and sieve the swager 13 that feed end is provided with collection cigarette paper, between collecting mouthful, two-way conveyer belt 11 and pure pipe tobacco be also connected with the 4th sieve 8 that shakes.For ease of dedusting, first shake sieve 9 and second shake sieve 10 places be equipped with dust arrester 5.The present invention realizes the separated of pipe tobacco and cigarette paper by the screen banks that shakes, but in rear pipe tobacco, also contain a lot of broken silks by three screenings of shaking, for improving whole cut rate, increase the 4th sieve that shakes before two-way conveyer belt and pure pipe tobacco are collected mouthful, powder in pipe tobacco, broken silk is further separated again, improve the whole cut rate that pipe tobacco reclaims; Simultaneously at first sieve and second that shakes, shake and sieve feed end frequency control blower fan is set respectively, accelerate the separation of pipe tobacco, cigarette paper, realize adjustable, controlled simultaneously, for adapting to the useless cigarette pipe tobacco recovery of different brands, lay the first stone, corresponding different brands arranges different frequency, further heightens the whole cut rate that useless cigarette pipe tobacco reclaims.
For improving the separation of pipe tobacco, cigarette paper, the shaking sieve and the 4th in the above-mentioned screen banks that shakes shakes to sieve and is the bilayer sieve that shakes.For avoiding pipe tobacco to concentrate on the pars intermedia of the sieve that shakes by when sieve of shaking, and the cigarette paper in pipe tobacco can not be separated, and shake on sieve 12 compass screen surface the 3rd, be provided with a plurality of deflectors, design by deflector makes pipe tobacco be dispersed in the 3rd to shake on the whole compass screen surface of sieve, rather than be gathered in the centre that shakes and sieve, better by pipe tobacco, the separation of cigarette paper.
For the broken silk in pipe tobacco or pipe tobacco end is further separated, improve whole cut rate, the above-mentioned the 4th screen cloth number that shakes sieve 8 is 13 orders, and the 4th width that shakes sieve 8 is not less than 170mm, and length is 2300mm.
The present invention also provides a kind of useless cigarette pipe tobacco recovery method of high whole cut rate, it adopts above-mentioned useless cigarette tobacco shred recycling device to reclaim, as shown in Figure 2, concrete recovery method is: useless cigarette is placed in above-mentioned useless smoke box, by turning over cigarette device 1, elevator 2 splits pipe tobacco and cigarette paper, by above-mentioned, phoresy that machine 4 carries out pipe tobacco in pipe tobacco is sent to the screen banks that shakes together with cigarette paper, cigarette paper is separated again, pipe tobacco after separation is transported to the 4th sieve that shakes by two-way conveyer belt 11 and 8 is again sieved, and the whole silk in pipe tobacco is stayed to compass screen surface and be collected to enter pure pipe tobacco and collect mouthfuls 14.Useless cigarette is finally collected in pipe tobacco in pure pipe tobacco collects mouthful by above flow process, shakes the coordinating of sieve and the screen banks that shakes by the 4th, has improved the whole cut rate of pipe tobacco.As shown in table 1 is that different its whole cut rates of pipe tobacco recovery process, filament broken rate are different.Through production practices, to shaking and sieve and carried out respectively whole cut rate, filament broken rate test without the 4th recovery pipe tobacco that shakes sieve through the 4th, find that pipe tobacco shakes and enters pure pipe tobacco after sieve again and collect mouthful through the 4th, its whole cut rate of pipe tobacco of collecting like this improves greatly, filament broken rate reduction.
Table 1
In pipe tobacco, the separation process of cigarette paper, the set of frequency of above-mentioned the first frequency control blower fan is between 50HZ-55HZ, and the set of frequency of above-mentioned the second frequency control blower fan is than the low 1HZ of the first frequency control blower fan frequency.So both guaranteed effectively pipe tobacco, cigarette paper separatedly, and can reduce again the filament broken rate of pipe tobacco.The transfer rate of the machine that phoresys that the brand different set of useless cigarette is different, and the frequency of the first different frequency control blower fans, and the corresponding machine that phoresys transfer rate, the frequency of the first frequency control blower fan of different brands,, the frequency of the second frequency control blower fan is solidified into parameter bag, when reclaiming, the cigarette pipe tobacco that gives up selected to corresponding parameter bag according to useless tobacco board.According to phoresying the frequency of machine transfer rate, the first frequency control blower fan, the setting of the frequency of the second frequency control blower fan, make those technical parameter immobilizations make parameter bag, when production and application, only need select the setting of parameter bag according to brand, both convenient and swift, improved again the whole cut rate that pipe tobacco reclaims.
As shown in table 2, for the soft height that cigarette in Guizhou is produced is abided by and whole cut rate, the filament broken rate of two brands of the Long March under different technologies parameter arranges.
Table 2
According to table 2, can draw, soft height abides by that brand whole cut rate is the highest, the minimum required parameter bag of filament broken rate is: phoresy machine transfer rate: 280KG/H; The frequency of the first frequency control blower fan: 52HZ, the frequency blower fan of the second frequency control blower fan: 51HZ; And Long March brand whole cut rate is the highest, the minimum required parameter bag of filament broken rate is: phoresy machine transfer rate: 280KG/H; Phoresy the frequency of machine: 29HZ, the frequency of the first frequency control blower fan: 53HZ, the frequency blower fan of the second frequency control blower fan: 52HZ.
In sum, useless cigarette tobacco shred recycling device of the present invention and recovery method, improved the whole cut rate that pipe tobacco reclaims, and saved production cost.So the present invention has effectively overcome various shortcoming of the prior art and tool high industrial utilization.
Above-described embodiment is illustrative principle of the present invention and effect thereof only, but not for limiting the present invention.Any person skilled in the art scholar all can, under spirit of the present invention and category, modify or change above-described embodiment.Therefore, such as in affiliated technical field, have and conventionally know that the knowledgeable, not departing from all equivalence modifications that complete under disclosed spirit and technological thought or changing, must be contained by claim of the present invention.
Claims (8)
1. the useless cigarette tobacco shred recycling device of a high whole cut rate, comprise the useless smoke box that useless cigarette is housed, turn over cigarette device (1), elevator (2), the machine that phoresys (4) being connected with elevator (2), and the screen banks that shakes that phoresys machine rear described in being located at, two-way conveyer belt (11) and pure pipe tobacco are collected mouthful (14), it is characterized in that, the described screen banks that shakes comprises first sieve (9) that shakes, second sieve (10) and the 3rd sieve (12) that shakes that shakes, first shake sieve feed end be provided with the first frequency control blower fan (6), second shake sieve feed end be provided with the second frequency control blower fan (7), the 3rd, shake and sieve the swager (13) that feed end is provided with collection cigarette paper, at two-way conveyer belt (11) and pure pipe tobacco, collect and between mouthful (14), be connected with the 4th sieve (8) that shakes.
2. the useless cigarette tobacco shred recycling device of high whole cut rate according to claim 1, is characterized in that: described in the sieve and the 4th that shakes that shakes in the screen banks sieve (8) that shakes be the bilayer sieve that shakes.
3. the useless cigarette tobacco shred recycling device of high whole cut rate according to claim 1, is characterized in that: the described the 3rd compass screen surface that shakes sieve (12) is provided with a plurality of deflectors.
4. the useless cigarette tobacco shred recycling device of high whole cut rate according to claim 1, is characterized in that: the described the 4th screen cloth number that shakes sieve (8) is 13 orders, and the 4th width that shakes sieve is not less than 170mm, and length is 2300mm.
5. the useless cigarette tobacco shred recycling device of high whole cut rate according to claim 1, is characterized in that: at described first sieve (9) and second sieve (10) that shakes that shakes, locate to be equipped with dust arrester (5).
6. the useless cigarette pipe tobacco recovery method of a high whole cut rate, it is characterized in that: described useless cigarette pipe tobacco recovery method adopts useless cigarette tobacco shred recycling device claimed in claim 1, concrete recovery method is: useless cigarette is placed in described useless smoke box, by the described cigarette device (1) that turns over, elevator (2) splits pipe tobacco and cigarette paper, by the described machine (4) that phoresys, shake described in pipe tobacco is sent to together with cigarette paper in screen banks and carry out pipe tobacco again, cigarette paper is separated, pipe tobacco after separation is transported to the 4th sieve (8) that shakes by two-way conveyer belt (11) and is again sieved, whole silk in pipe tobacco is stayed to compass screen surface and is collected and enter described pure pipe tobacco collection mouthful (14).
7. the useless cigarette pipe tobacco recovery method of high whole cut rate according to claim 6, it is characterized in that: in described pipe tobacco, the separation process of cigarette paper, the set of frequency of described the first frequency control blower fan (6) is between 50HZ-55HZ, and the set of frequency of described the second frequency control blower fan (7) is than the low 1HZ of the first frequency control blower fan frequency.
8. the useless cigarette pipe tobacco recovery method of high whole cut rate according to claim 7, it is characterized in that: the brand different set of described useless cigarette different described in phoresy the transfer rate of machine (3), and the frequency of the first different frequency control blower fans (6), and the corresponding machine that phoresys transfer rate, the frequency of the first frequency control blower fan of different brands,, the frequency of the second frequency control blower fan is solidified into parameter bag, when reclaiming, the cigarette pipe tobacco that gives up selected to corresponding parameter bag according to useless tobacco board.
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| CN201210385414.1A CN103720034B (en) | 2012-10-11 | 2012-10-11 | The useless cigarette tobacco shred recycling device of high whole cut rate and recovery method |
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| CN103720034B CN103720034B (en) | 2016-06-29 |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104013101A (en) * | 2014-06-17 | 2014-09-03 | 常德瑞华制造有限公司 | Full-automatic air-blowing waste cigarette processing unit |
| CN110200316A (en) * | 2019-06-06 | 2019-09-06 | 南华大学 | Suction type tobacco shred of waste cigarette collection device and method |
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2012
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Patent Citations (4)
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| CN2075867U (en) * | 1988-08-30 | 1991-05-01 | 玉溪卷烟厂 | Waste cigarette and cut tobacco recovery device |
| CN2080753U (en) * | 1990-06-19 | 1991-07-17 | 昆明卷烟厂 | Device for recovering tobacco from defective cigarette |
| EP1174046A2 (en) * | 2000-07-20 | 2002-01-23 | Hauni Maschinenbau AG | Method and device for separating tobacco fibres |
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Non-Patent Citations (1)
| Title |
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| 王汉岭: "提高S200型废烟回收机回收细长烟支残烟效率", 《科技资讯》, no. 11, 13 April 2012 (2012-04-13) * |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104013101A (en) * | 2014-06-17 | 2014-09-03 | 常德瑞华制造有限公司 | Full-automatic air-blowing waste cigarette processing unit |
| CN104013101B (en) * | 2014-06-17 | 2016-01-20 | 常德瑞华制造有限公司 | Full-automatic air-sweeping type is given up cigarette process unit |
| CN110200316A (en) * | 2019-06-06 | 2019-09-06 | 南华大学 | Suction type tobacco shred of waste cigarette collection device and method |
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| CN103720034B (en) | 2016-06-29 |
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