CN218650226U - A Tobacco Leaf Intelligent Grading System - Google Patents

A Tobacco Leaf Intelligent Grading System Download PDF

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CN218650226U
CN218650226U CN202220927837.0U CN202220927837U CN218650226U CN 218650226 U CN218650226 U CN 218650226U CN 202220927837 U CN202220927837 U CN 202220927837U CN 218650226 U CN218650226 U CN 218650226U
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tobacco
grading
belt
tobacco leaf
tobacco leaves
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李宏彬
王桂铝
谭国治
蒋仕飞
温亚东
耿平
李锐洪
李少鹏
马龙
林文强
苏勇
朱玉波
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Dali Cigarette Factory Of Hongta Tobacco Group Co ltd
Yunnan Tobacco Machinery Co ltd
China Tobacco Yunnan Industrial Co Ltd
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Dali Cigarette Factory Of Hongta Tobacco Group Co ltd
Yunnan Tobacco Machinery Co ltd
China Tobacco Yunnan Industrial Co Ltd
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Abstract

The utility model discloses a tobacco leaf intelligence grading system, including the loose system of tobacco leaf, tobacco leaf grading system, divide the neat stalk system in storehouse. The tobacco leaf loosening system comprises a manual bundle loosening channel, a vibration screening device and a vibration winnowing device, and aims to gradually reduce the size of tobacco leaves from large to small and increase the thickness of the tobacco leaves to thin through the manual and mechanical mixing action, so that the tobacco leaf loosening system realizes the singulation and prepares for grading the tobacco leaves; the tobacco leaf grading device comprises a wind separation cavity single-chip part and an air duct grading system, and mainly has the functions of wind separation single-chip, visual identification grading and channel output. The bin and stem separating system mainly comprises a first belt, a second belt and an output belt. The system can realize automatic classification of the machine for tobacco leaf classification work, replaces the current situation of the existing manual classification, saves a large amount of labor force, and improves the intelligence of the tobacco leaf classification work.

Description

一种烟叶智能分级系统A Tobacco Leaf Intelligent Grading System

技术领域technical field

本实用新型属于烟草机械技术领域,具体涉及一种烟叶智能分级系统。The utility model belongs to the technical field of tobacco machinery, in particular to an intelligent classification system for tobacco leaves.

背景技术Background technique

目前,打叶复烤企业的烟叶分选任务均是通过分级工依据国家标准,依靠人的感官判断完成的。人的感官可对烟叶成熟度、叶片结构、身分、油分、色泽和长度等品质因素进行辨别。无论采用地摊式或动态挑选都需大量的人力物力,而挑选人员往往受教育程度较低、技能培训后烟叶分选能力的掌握程度参差不齐,加上人的正常生理疲劳期和农忙时期劳动密集型企业用工荒等因素,直接制约着烟叶分选的效率和最终质量。烟叶再次挑选能力已成为判定一个复烤企业加工能力高低标准。提升烟叶再次挑选能力,已成复烤企业发展的当务之急。烟草作为一种重要的经济作物,在国民经济中占有举足轻重的地位。目前,国内烟叶基本均采用人工分级,存在着耗时、费力、分级模糊和主观性大等一系列问题,此外由于分级工人的正常生理疲劳和农忙时期,劳动密集型企业的用工荒等因素,直接制约着烟叶分选的效率和最终质量。随着现代烟草生产的发展和卷烟产品质量的不断提高,愈加需要更加专业、精确的烟叶自动分级系统来解决人工分级所存在的上述不足。At present, the sorting tasks of tobacco leaves in threshing and redrying enterprises are all completed by classifiers according to national standards and relying on human sensory judgment. Human senses can distinguish quality factors such as tobacco leaf maturity, leaf structure, identity, oil content, color and length. Regardless of the adoption of floor stalls or dynamic selection, a large amount of manpower and material resources are required, and the selection personnel are often less educated, and the mastery of tobacco leaf sorting ability after skill training is uneven. Factors such as labor shortage in intensive enterprises directly restrict the efficiency and final quality of tobacco leaf sorting. Tobacco leaf re-selection ability has become the standard for judging the processing capacity of a re-baking enterprise. Improving the re-selection ability of tobacco leaves has become a top priority for the development of re-baking enterprises. As an important economic crop, tobacco occupies a pivotal position in the national economy. At present, domestic tobacco leaves are basically manually graded, which has a series of problems such as time-consuming, laborious, vague and subjective classification. In addition, due to factors such as normal physical fatigue of graders and busy farming periods, labor shortages in labor-intensive enterprises, etc., It directly restricts the efficiency and final quality of tobacco leaf sorting. With the development of modern tobacco production and the continuous improvement of the quality of cigarette products, a more professional and accurate tobacco leaf automatic grading system is increasingly required to solve the above-mentioned shortcomings of manual grading.

实用新型内容Utility model content

本实用新型要解决的技术问题是提供一种烟叶智能分级系统,能快速准确的实现烟叶自动松散、分级分仓,能保证烟叶分级的一致性,有效解决目前人工分级用工量大、效率低的问题。The technical problem to be solved by the utility model is to provide an intelligent classification system for tobacco leaves, which can quickly and accurately realize the automatic loosening and classification of tobacco leaves, ensure the consistency of tobacco leaf classification, and effectively solve the problem of large labor and low efficiency of manual classification. question.

本实用新型第一方面提供一种烟叶智能分级系统,其包括烟叶定级装置,所述烟叶定级装置包括互相连通的风选腔单片化系统5和风道分级系统6;The first aspect of the utility model provides a tobacco leaf intelligent grading system, which includes a tobacco leaf grading device, and the tobacco leaf grading device includes a winnowing cavity single-chip system 5 and an air duct grading system 6 that are connected to each other;

所述风选腔单片化系统5包含竖直风选腔5-1,其用于将松散后的烟叶风选单片化,为烟叶视觉识别定级做准备;The winnowing chamber singulation system 5 includes a vertical winnowing chamber 5-1, which is used to separate the loose tobacco leaves by winnowing, so as to prepare for the visual identification and grading of tobacco leaves;

所述风道分级系统6包括:风道6-1,设置在所述风道6-1外上下两侧的第一图像采集模块6-2,设置在所述风道6-1下面且与所述风道6-1连通的多个竖直分级通道6-3,供气装置;The air duct grading system 6 includes: an air duct 6-1, a first image acquisition module 6-2 arranged on the upper and lower sides outside the air duct 6-1, arranged under the air duct 6-1 and connected to A plurality of vertical grading passages 6-3 connected by the air duct 6-1, and an air supply device;

所述第一图像采集模块6-2用于进行图像采集,并根据图像进行烟叶级别定位;所述供气装置用于由上向下吹送通过所述竖直分级通道6-3排出对应级别的烟叶。The first image acquisition module 6-2 is used for image acquisition, and tobacco leaf level positioning according to the image; the air supply device is used for blowing from top to bottom through the vertical grading channel 6-3 to discharge the tobacco leaves of the corresponding level. tobacco leaf.

优选地,烟叶智能分级系统还包括:设置在所述烟叶定级装置下游的分仓齐梗系统7;Preferably, the tobacco leaf intelligent grading system further includes: a system 7 for sorting and trimming stems arranged downstream of the tobacco leaf grading device;

所述分仓齐梗系统7包括第一皮带7-1、第二皮带7-2和若干条输出皮带7-3,设置在所述第一皮带7-1上下两侧的第二图像采集模块7-4,送风装置;The system 7 for dividing warehouses and stalks includes a first belt 7-1, a second belt 7-2 and several output belts 7-3, and a second image acquisition module arranged on the upper and lower sides of the first belt 7-1 7-4, air supply device;

其中,所述第一皮带7-1位于所述竖直分级通道6-3的下方,所述第一皮带7-1和第二皮带7-2平行设置,若干条输出皮带7-3分别垂直设置在所述第一皮带7-1和第二皮带7-2的尾端;Wherein, the first belt 7-1 is located below the vertical grading channel 6-3, the first belt 7-1 and the second belt 7-2 are arranged in parallel, and several output belts 7-3 are respectively vertical set at the tail ends of the first belt 7-1 and the second belt 7-2;

所述第一皮带7-1用于接收从所述竖直分级通道6-3内排出的烟叶,所述第二图像采集模块7-4用于在所述第一皮带7-1运行过程中实现上下双面视觉二次检测对烟叶进一步分级;The first belt 7-1 is used to receive the tobacco leaves discharged from the vertical grading channel 6-3, and the second image acquisition module 7-4 is used to Realize the upper and lower double-sided visual secondary detection to further grade the tobacco leaves;

所述送风装置用于当第二图像采集模块7-4的二次检测发现烟叶并非本通道对应级别的烟叶时,将所述第一皮带7-1上的烟叶横向输送至第二皮带7-2上;The air supply device is used to laterally convey the tobacco leaves on the first belt 7-1 to the second belt 7 when the secondary detection of the second image acquisition module 7-4 finds that the tobacco leaves are not the tobacco leaves of the corresponding level of the channel. -2 up;

所述若干条输出皮带7-3用于输出对应级别的烟叶并达到对烟叶齐梗的作用。The several output belts 7-3 are used to output tobacco leaves of corresponding grades and achieve the effect of aligning the stems of the tobacco leaves.

优选地,烟叶智能分级系统还包括:设置在所述烟叶定级装置上游的烟叶松散系统;Preferably, the tobacco leaf intelligent grading system further includes: a tobacco leaf loosening system arranged upstream of the tobacco leaf grading device;

所述烟叶松散系统包括从上游到下游设置的振动筛分装置3和振动风选装置4;The loose tobacco leaf system includes a vibration screening device 3 and a vibration winnowing device 4 arranged from upstream to downstream;

其中,所述振动筛分装置3为多层设计;每一层的第一级为筛网机构3-1、第二级为振动辊道3-2,所述振动筛分装置3还包括:设置在最上方的粉尘吸收器;Wherein, the vibratory screening device 3 is a multi-layer design; the first stage of each layer is a screen mechanism 3-1, and the second stage is a vibrating roller table 3-2, and the vibratory screening device 3 also includes: The dust absorber set on the top;

所述振动风选装置4包括:设置在上部的风选振动辊道4-1,设置在下部的风机4-2。The vibratory winnowing device 4 includes: a winnowing vibrating roller table 4-1 arranged at the upper part, and a blower fan 4-2 arranged at the lower part.

优选地,烟叶智能分级系统还包括:所述烟叶松散系统还包括设置在所述振动筛分装置3上游的振动通道系统2;Preferably, the tobacco leaf intelligent grading system further includes: the tobacco leaf loosening system further includes a vibration channel system 2 arranged upstream of the vibration screening device 3;

所述振动通道系统2包括倾斜设置的上层皮带2-1和下层皮带2-2,所述上层皮带2-1与下层皮带2-2形成位于上游的第一夹持段2-3和位于下游的第二夹持段2-4,第一夹持段2-3与第二夹持段2-4在垂直于烟叶的输送方向上,是错位设置的,以使得第一夹持段2-3与第二夹持段2-4可以夹持烟叶的不同部位,所述第一夹持段2-3用于对烟梗端进行夹持并抖动以使得烟叶分开,所述第二夹持段2-4用于对烟叶端进行夹持并抖动以使得烟叶分开;The vibrating channel system 2 comprises an upper layer belt 2-1 and a lower layer belt 2-2 arranged obliquely, and the upper layer belt 2-1 and the lower layer belt 2-2 form a first clamping section 2-3 located upstream and a first clamping section 2-3 located downstream. The second clamping section 2-4, the first clamping section 2-3 and the second clamping section 2-4 are arranged in a misalignment perpendicular to the conveying direction of the tobacco leaves, so that the first clamping section 2- 3 and the second clamping section 2-4 can clamp different parts of the tobacco leaves, the first clamping section 2-3 is used to clamp and shake the tobacco stem end to separate the tobacco leaves, the second clamping section Sections 2-4 are used to clamp and shake the tobacco leaf end to separate the tobacco leaves;

所述振动通道系统2还包括倾斜设置的、位于所述下层皮带2-2下方的输送带2-6,所述输送带2-6用于对所述第一夹持段2-3和第二夹持段2-4抖落的烟叶进行收集并往前输送。The vibrating channel system 2 also includes a conveyor belt 2-6 arranged obliquely and located below the lower belt 2-2, and the conveyor belt 2-6 is used to support the first clamping section 2-3 and the second clamping section 2-3. The tobacco leaves shaken off by the two clamping sections 2-4 are collected and transported forward.

优选地,烟叶智能分级系统还包括:所述烟叶松散系统还包括设置在最上游的人工解把通道1,用于在人工对烟叶解把后提供上料的通道。Preferably, the tobacco leaf intelligent grading system further includes: the tobacco leaf loosening system further includes a manual unbending channel 1 arranged at the most upstream, which is used to provide a feeding channel after the tobacco leaves are manually unzipped.

优选地,所述风道6-1具有风道折弯段,所述第一图像采集模块6-2设置在所述风道折弯段的上下两侧以拍摄烟叶的图片进行烟叶级别定位。Preferably, the air duct 6-1 has a bent section of the air duct, and the first image acquisition module 6-2 is arranged on the upper and lower sides of the bent section of the air duct to take pictures of tobacco leaves for tobacco leaf level positioning.

优选地,所述振动通道系统2还包括防尘罩2-5,所述防尘罩2-5倾斜设置在所述第一夹持段2-3和第二夹持段2-4的外侧,用于对所述第一夹持段2-3和第二夹持段2-4进行防尘。Preferably, the vibration channel system 2 further includes a dust cover 2-5, and the dust cover 2-5 is obliquely arranged on the outside of the first clamping section 2-3 and the second clamping section 2-4 , for dustproofing the first clamping section 2-3 and the second clamping section 2-4.

优选地,所述振动辊道3-2为偏心振动辊道,所述风选振动辊道4-1为偏心振动辊道。Preferably, the vibration roller table 3-2 is an eccentric vibration roller table, and the winnowing vibration roller table 4-1 is an eccentric vibration roller table.

优选地,所述风选振动辊道4-1水平设置,所述风选振动辊道4-1的前端竖直设置风动松散通道4-3。Preferably, the winnowing vibrating roller table 4-1 is arranged horizontally, and the front end of the winnowing vibrating roller table 4-1 is vertically provided with a pneumatic loosening channel 4-3.

优选地,所述烟叶松散系统包括串联设置的至少2个振动风选装置4。Preferably, the tobacco leaf loosening system includes at least two vibratory winnowing devices 4 arranged in series.

本实用新型中,将烟叶的输送方向记为从上游到下游。In the present invention, the conveying direction of the tobacco leaves is recorded as from upstream to downstream.

相对于现有技术,本实用新型具有以下有益效果:Compared with the prior art, the utility model has the following beneficial effects:

1、本实用新型在风道6-1中,通过第一图像采集模块6-2实现烟叶的初分级,风道6-1中烟叶处理量大,烟叶运动速度快,因此烟叶分级的处理速度快,装置产能高。而现有的分级工作多由人工完成,在尝试用机械自动化、视觉技术结合对烟叶进行分级的技术尝试上,现有方式多是利用在输送皮带与视觉成像技术相结合,在皮带通道上实现烟叶分级,因此烟叶分级的处理速度慢,产能低,远远不能满足实际的生产需求。1. In the air duct 6-1, the utility model realizes the primary grading of the tobacco leaves through the first image acquisition module 6-2. The tobacco leaf processing capacity in the air duct 6-1 is large, and the moving speed of the tobacco leaves is fast, so the processing speed of the tobacco leaf grading is Fast, high device capacity. However, most of the existing grading work is done manually. In the attempt to use mechanical automation and visual technology to classify tobacco leaves, the existing methods are mostly based on the combination of conveyor belt and visual imaging technology, and realize it on the belt channel. Tobacco leaf grading, so the processing speed of tobacco leaf grading is slow and the production capacity is low, which is far from meeting the actual production needs.

而现有技术多在皮带上实现烟叶分级,因此烟叶分级的处理速度慢,产能低。And prior art realizes tobacco leaf grading mostly on belt, so the processing speed of tobacco leaf grading is slow, and production capacity is low.

2、本实用新型在烟叶初分级后还设置有分仓齐梗系统7,通过第二图像采集模块7-4对竖直分级通道6-3内排出的烟叶进行二级检测以进一步分级。当第二图像采集模块7-4的二次检测发现烟叶并非本通道对应级别的烟叶时,会将所述第一皮带7-1上的烟叶横向吹送至第二皮带7-2上以另行输出。2. The utility model is also equipped with a binning system 7 after the primary grading of the tobacco leaves. The second image acquisition module 7-4 performs secondary detection on the tobacco leaves discharged from the vertical grading channel 6-3 for further grading. When the second detection of the second image acquisition module 7-4 finds that the tobacco leaves are not the tobacco leaves of the corresponding level of this channel, the tobacco leaves on the first belt 7-1 will be blown laterally to the second belt 7-2 for additional output .

3、特别的,本实用新型中风道6-1中设置了风道折弯段,且第一图像采集模块6-2设置在所述风道折弯段的上下两侧以拍摄烟叶的正面图片进行烟叶级别定位。3. In particular, a bending section of the air duct is set in the air duct 6-1 of the present invention, and the first image acquisition module 6-2 is arranged on the upper and lower sides of the bending section of the air duct to take frontal pictures of the tobacco leaves Carry out tobacco leaf level positioning.

由于在风道中,烟叶基本是垂直于风道的状态,第一图像采集模块6-2(本实用新型相机)的拍摄调节角度更容易调节到对烟叶的正面(或更接近于正面)进行拍摄,拍摄面积大,图片对烟叶特征能够更充分的呈现。Because in the air duct, the tobacco leaves are substantially perpendicular to the air duct, the shooting adjustment angle of the first image acquisition module 6-2 (the utility model camera) is easier to adjust to the front (or closer to the front) of the tobacco leaves for shooting , The shooting area is large, and the picture can more fully present the characteristics of the tobacco leaves.

附图说明Description of drawings

图1为人工解把通道1结构示意图。Fig. 1 is a schematic diagram of the structure of the manual solution channel 1.

图2为振动通道系统2结构示意图。FIG. 2 is a schematic structural diagram of the vibration channel system 2 .

图3为振动筛分装置3结构示意图。FIG. 3 is a structural schematic diagram of the vibrating screening device 3 .

图4为振动风选装置4结构示意图。FIG. 4 is a structural schematic diagram of the vibratory winnowing device 4 .

图5为风选腔5结构示意图。FIG. 5 is a structural schematic diagram of the winnowing chamber 5 .

图6为风道分级系统6部分结构示意图,仅截出一部分风道折弯段以示意风道折弯管与第一图像采集模块的配合关系。Fig. 6 is a schematic structural diagram of 6 parts of the air duct grading system, only a part of the air duct bending section is cut out to illustrate the cooperation relationship between the air duct bending pipe and the first image acquisition module.

图7为分仓齐梗系统7结构示意图。Fig. 7 is a structural schematic diagram of the system 7 for dividing warehouses and stalks.

图8为整个烟叶智能分级系统布局图。Figure 8 is a layout diagram of the entire tobacco leaf intelligent grading system.

附图标记列表:List of reference signs:

1、人工解把通道,2、振动通道系统,2-1、上层皮带,2-2、下层皮带,2-3、第一夹持段,2-4、第二夹持段,2-5、防尘罩,2-6、输送带,3、振动筛分装置,3-1、筛网机构,3-2、振动辊道,4、振动风选装置,4-1、风选振动辊道,4-2、风机,4-3、风动松散通道,5、风选腔单片化系统,5-1、竖直风选腔,5-2、侧风管,6、风道分级系统,6-1、风道,6-2、第一图像采集模块,6-3、竖直分级通道,6-4、剔除通道,7、分仓齐梗系统,7-1、第一皮带,7-2、第二皮带,7-3、输出皮带,7-4、转换通道,8、烟包,9、烟把。1. Manual release channel, 2. Vibration channel system, 2-1, upper belt, 2-2, lower belt, 2-3, first clamping section, 2-4, second clamping section, 2-5 , dust cover, 2-6, conveyor belt, 3, vibrating screening device, 3-1, screen mechanism, 3-2, vibrating roller table, 4, vibrating winnowing device, 4-1, winnowing vibrating roller Road, 4-2, Fan, 4-3, Pneumatic Loose Passage, 5, Wind Separation Chamber Monolithic System, 5-1, Vertical Wind Separation Chamber, 5-2, Side Air Duct, 6, Air Duct Grading System, 6-1, air duct, 6-2, first image acquisition module, 6-3, vertical grading channel, 6-4, rejecting channel, 7, compartmentalization system, 7-1, first belt , 7-2, the second belt, 7-3, the output belt, 7-4, the conversion channel, 8, the cigarette pack, 9, the cigarette handle.

具体实施方式Detailed ways

下面结合实施例对本实用新型作进一步的详细描述。Below in conjunction with embodiment the utility model is described in further detail.

本领域技术人员将会理解,下列实施例仅用于说明本实用新型,而不应视为限定本实用新型的范围。实施例中未注明具体技术或条件者,按照本领域内的文献所描述的技术或条件或者按照产品说明书进行。所用材料或设备未注明生产厂商者,均为可以通过购买获得的常规产品。Those skilled in the art will understand that the following examples are only used to illustrate the utility model, and should not be considered as limiting the scope of the utility model. If no specific technique or condition is indicated in the examples, it shall be carried out according to the technique or condition described in the literature in this field or according to the product specification. The materials or equipment used are not indicated by the manufacturer, and they are all conventional products that can be obtained through purchase.

本技术领域技术人员可以理解,除非特意声明,这里使用的单数形式“一”、“一个”、“所述”和“该”也可包括复数形式。应该进一步理解的是,本实用新型的说明书中使用的措辞“包括”是指存在所述特征、整数、步骤、操作、元件和/或组件,但是并不排除存在或添加一个或多个其他特征、整数、步骤、操作、元件、组件和/或它们的组。应该理解,当我们称元件被“连接”到另一元件时,它可以直接连接到其他元件,或者也可以存在中间元件。此外,这里使用的“连接”可以包括无线连接。Those skilled in the art will understand that unless otherwise stated, the singular forms "a", "an", "said" and "the" used herein may also include plural forms. It should be further understood that the word "comprising" used in the description of the present utility model refers to the presence of the stated features, integers, steps, operations, elements and/or components, but does not exclude the presence or addition of one or more other features , integers, steps, operations, elements, components, and/or groups thereof. It will be understood that when an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present. Additionally, "connection" as used herein may include wireless connections.

在本实用新型的描述中,除非另有说明,“多个”的含义是两个或两个以上。术语“内”、“上”、“下”等指示的方位或状态关系为基于附图所示的方位或状态关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。In the description of the present utility model, unless otherwise specified, "plurality" means two or more. The orientation or state relationship indicated by the terms "inner", "upper" and "lower" are based on the orientation or status relationship shown in the drawings, and are only for the convenience of describing the utility model and simplifying the description, rather than indicating or implying Any device or element must have a specific orientation, be constructed and operate in a specific orientation, and thus should not be construed as limiting the invention.

在本实用新型的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“连接”、“设有”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连。对于本领域的普通技术人员而言,根据具体情况理解上述术语在本实用新型中的具体含义。In the description of the present utility model, it should be noted that unless otherwise specified and limited, the terms "installation", "connection" and "installation" should be understood in a broad sense, for example, it can be a fixed connection or a It can be detachably connected or integrally connected; it can be mechanically connected or electrically connected; it can be directly connected or indirectly connected through an intermediary. Those of ordinary skill in the art will understand the specific meanings of the above terms in the present invention according to specific situations.

本技术领域技术人员可以理解,除非另外定义,这里使用的所有术语包括技术术语和科学术语具有与本实用新型所属领域中的普通技术人员的一般理解相同的意义。还应该理解的是,诸如通用字典中定义的那些术语应该被理解为具有与现有技术的上下文中的意义一致的意义,并且除非像这里一样定义,不会用理想化或过于正式的含义来解释。Those skilled in the art can understand that unless otherwise defined, all terms used herein, including technical terms and scientific terms, have the same meanings as commonly understood by those of ordinary skill in the art to which the present invention belongs. It should also be understood that terms such as those defined in commonly used dictionaries should be understood to have a meaning consistent with the meaning in the context of the prior art, and will not be interpreted in an idealized or overly formal sense unless defined as herein explain.

本实用新型提供的烟叶智能分级系统,将烟叶输送方向记为从上游到下游,则烟叶智能分级系统包括从上游到下游设置且互相连通的烟叶松散系统、烟叶定级系统、分仓齐梗系统7。The tobacco leaf intelligent grading system provided by the utility model records the conveying direction of the tobacco leaves as from upstream to downstream, and the tobacco leaf intelligent grading system includes a tobacco leaf loosening system, a tobacco leaf grading system, and a system of dividing warehouses and stalks arranged from upstream to downstream and interconnected with each other. 7.

所述烟叶松散系统,包括从上游到下游设置的人工解把通道1、振动通道系统2、振动筛分装置3和振动风选装置4,目的是通过人工与机械的混合动作,逐步将烟叶从大到小,从厚到薄,实现单片化,为烟叶定级做准备。The tobacco leaf loosening system includes a manual release channel 1, a vibrating channel system 2, a vibrating screening device 3 and a vibrating winnowing device 4 arranged from upstream to downstream, the purpose of which is to gradually remove the tobacco leaves from the Large to small, from thick to thin, to achieve individualization and prepare for the grading of tobacco leaves.

人工解把通道1通过人工对整包的烟叶进行解把成小把烟叶,人工操作将烟包8放置于操作台上,进行人工解把得到烟把9进行上料,控制解把过程中的燥碎,并进行初步松散。考虑造碎问题,目前先以人工进行解把,后期探索机械解把方式。人工解把通道1具体如图1所示。Manual unbundling Channel 1 manually unpacks the whole pack of tobacco leaves into small bundles of tobacco leaves, manually places the cigarette pack 8 on the operating table, performs manual unpacking to obtain the tobacco handle 9 for loading, and controls the process of unpacking. Crushed and preliminarily loosened. Considering the problem of crushing, at present, the manual release will be carried out first, and the mechanical release method will be explored later. The details of manual solution channel 1 are shown in Figure 1.

所述振动通道系统2包括倾斜设置的两个上层皮带2-1和两个下层皮带2-2,一个上层皮带2-1与一个下层皮带2-2形成位于上游的第一夹持段2-3。另一个上层皮带2-1与另一个下层皮带2-2形成位于下游的第二夹持段2-4。第一夹持段2-3与第二夹持段2-4在垂直于烟叶的输送方向上,是错位设置的,以使得第一夹持段2-3与第二夹持段2-4可以夹持烟叶的不同部位。具体的:所述第一夹持段2-3对烟梗端进行夹持并抖动以使得烟叶分开,然后输送至所述第二夹持段2-4,所述第二夹持段2-4对烟叶端进行夹持并抖动以使得烟叶分开。The vibrating channel system 2 includes two upper belts 2-1 and two lower belts 2-2 arranged obliquely, one upper belt 2-1 and one lower belt 2-2 form the first clamping section 2- located upstream 3. The other upper belt 2-1 forms with the other lower belt 2-2 a second downstream clamping section 2-4. The first clamping section 2-3 and the second clamping section 2-4 are arranged in a dislocation perpendicular to the conveying direction of the tobacco leaves, so that the first clamping section 2-3 and the second clamping section 2-4 Different parts of tobacco leaves can be clamped. Specifically: the first clamping section 2-3 clamps and shakes the tobacco stem end so that the tobacco leaves are separated, and then transported to the second clamping section 2-4, the second clamping section 2- 4. Clamp and shake the tobacco leaf ends to separate the tobacco leaves.

所述振动通道系统2还包括倾斜设置的、位于所述下层皮带2-2下方的输送带2-6,所述输送带2-6用于对所述第一夹持段2-3和第二夹持段2-4抖落的烟叶进行收集并往前输送。The vibrating channel system 2 also includes a conveyor belt 2-6 arranged obliquely and located below the lower belt 2-2, and the conveyor belt 2-6 is used to support the first clamping section 2-3 and the second clamping section 2-3. The tobacco leaves shaken off by the two clamping sections 2-4 are collected and transported forward.

所述输送带2-6在上方输送抖动时也能对烟叶的粘接处的连接状态进行破坏,使烟叶与烟叶之间的连接处脱离。所述振动通道系统2还包括防尘罩2-5,所述防尘罩2-5倾斜设置在所述第一夹持段2-3和第二夹持段2-4的外侧,用于对所述第一夹持段2-3和第二夹持段2-4进行防尘。When the conveyer belt 2-6 vibrates during conveying above, it can also destroy the connection state of the bonding part of the tobacco leaves, so that the connection between the tobacco leaves and the tobacco leaves can be disengaged. The vibration channel system 2 also includes a dust cover 2-5, and the dust cover 2-5 is obliquely arranged on the outside of the first clamping section 2-3 and the second clamping section 2-4, for The first clamping section 2-3 and the second clamping section 2-4 are dust-proof.

在第一夹持段2-3处,下层皮带2-2相对于上层皮带2-1突出并与人工解把通道1相接,以实现烟叶的上料。所述输送带2-6输出松散的烟叶到振动筛分装置3中。振动通道系统2具体如图2所示。At the first clamping section 2-3, the lower belt 2-2 protrudes relative to the upper belt 2-1 and connects with the manual release channel 1, so as to realize the loading of tobacco leaves. The conveyor belts 2-6 output the loose tobacco leaves into the vibratory screening device 3 . The vibration channel system 2 is specifically shown in FIG. 2 .

振动筛分装置3包括多层设计的筛网机构3-1和振动辊道3-2。第一层的筛网机构3-1位于振动筛分装置3入口的下方,用于接收上游输送来的烟叶。每一层的第一级为筛网机构3-1,通过振动初步抖散烟叶,并使烟叶中石子的杂质通过筛子初步筛除。每一层的第二级为振动辊道3-2,由偏心辊组成,烟叶进入一个振动辊道3-2,在偏心辊即不规则滚筒的转动翻滚下进一步松散,然后掉落进位于下端的下一层筛网机构3-1和振动辊道3-2组成的松散机构。由此往复直至烟叶被充分抖散。振动辊道3-2为密闭式结构,振动辊道3-2之间有自下往上的风力充斥,以此来助力烟叶的抖散。振动筛分装置3内位于最上级风道设置有多级粉尘吸收器以降低扬尘。同时偏心辊之间的间隙沉降烟叶之间的杂志颗粒物。振动筛分装置3具体结构如图3所示。The vibrating screening device 3 includes a multi-layer designed screen mechanism 3-1 and a vibrating roller table 3-2. The screen mechanism 3-1 of the first layer is located below the entrance of the vibratory screening device 3, and is used to receive the tobacco leaves transported from upstream. The first stage of each layer is the sieve mechanism 3-1, which shakes the tobacco leaves initially through vibration, and makes the impurities of stones in the tobacco leaves be preliminarily screened out through the sieve. The second stage of each layer is vibrating roller table 3-2, which is composed of eccentric rollers. Tobacco leaves enter a vibrating roller table 3-2, and are further loosened under the rotation and tumbling of eccentric rollers, that is, irregular drums, and then fall into the lower end. The next layer of screen mesh mechanism 3-1 and the loose mechanism that vibrating roller table 3-2 form. This reciprocates until the tobacco leaves are fully shaken off. The vibrating roller table 3-2 is a closed structure, and the wind power from bottom to top is filled between the vibrating roller table 3-2, so as to assist the shaking of the tobacco leaves. In the vibrating screening device 3, a multi-stage dust absorber is arranged on the uppermost air duct to reduce dust. At the same time, the gap between the eccentric rollers settles the magazine particles between the tobacco leaves. The specific structure of the vibrating screening device 3 is shown in FIG. 3 .

振动风选装置4如图4所示,其上部依然是偏心辊组结构形成的风选振动辊道4-1,下部设置风机4-2,烟叶进入振动风选装置4的下部后,在风力的向上作用下,将烟叶向上浮动通过前端竖直设置的风动松散通道4-3,此处烟叶被进一步松散,松散后的烟叶运动到风选振动辊道4-1进行进一步振动松散,通过两次的振动风选作用,将烟叶充分松散。本实施例中,振动风选装置4为串联设置的两个,以对烟叶进行充分的分散处理。Vibration winnowing device 4 is as shown in Figure 4, and its top is still the winnowing vibrating roller table 4-1 that eccentric roller group structure forms, and fan 4-2 is arranged at the bottom, after tobacco leaf enters the bottom of vibrating winnowing device 4, in wind Under the upward action of the tobacco leaf, the tobacco leaves are floated upward through the wind loosening channel 4-3 vertically arranged at the front end, where the tobacco leaves are further loosened, and the loose tobacco leaves move to the winnowing vibrating roller table 4-1 for further vibration and loosening. The two vibratory winnowing functions fully loosen the tobacco leaves. In this embodiment, two vibratory air separation devices 4 are arranged in series to fully disperse the tobacco leaves.

烟叶定级装置包括风选腔单片化系统5和风道分级系统6,主要功能是将烟叶风选单片化、视觉识别分级、分通道输出。The tobacco leaf grading device includes a winnowing cavity single-piece system 5 and an air duct grading system 6, the main functions of which are to separate the tobacco leaves by winnowing, visually identify and classify, and output in separate channels.

风选腔单片化系统5用于将松散后的烟叶风选单片化,为烟叶视觉识别定级做准备。所述风选腔单片化系统5包含竖直风选腔5-1。竖直风选腔5-1由底部正压送风,烟叶被送入竖直风选腔5-1底部,竖直风选腔5-1内利用浮力作用将烟叶由下而上风送,在侧风管作用产生的螺旋风场下,在进一步撕扯松散的同时,将单片化的烟叶从竖直风选腔5-1顶部吹送出,多片粘接的烟叶重新落到底部循环风送松散处理。风送出的单片化烟叶进入风道分级系统6进行视觉分级。图5为风选腔单片化系统5结构示意图。图5中的箭头为风的运动方向。The winnowing cavity single-chip system 5 is used to separate the loose tobacco leaves by winnowing, so as to prepare for the visual identification and grading of tobacco leaves. The winnowing chamber singulation system 5 includes a vertical winnowing chamber 5-1. The vertical winnowing chamber 5-1 is blown by positive pressure at the bottom, and the tobacco leaves are sent into the bottom of the vertical winnowing chamber 5-1. Under the spiral wind field generated by the action of the side wind pipe, while further tearing and loosening, the individualized tobacco leaves are blown out from the top of the vertical winnowing chamber 5-1, and the multiple pieces of bonded tobacco leaves fall to the bottom again to circulate the air. Loose handling. The individualized tobacco leaves sent by the wind enter the air duct grading system 6 for visual grading. FIG. 5 is a schematic structural diagram of the winnowing chamber singulation system 5 . The arrows in Figure 5 are the direction of wind movement.

所述风道分级系统6包括:风道6-1,设置在所述风道6-1外上下两侧的第一图像采集模块6-2,设置在所述风道6-1下面且与所述风道6-1连通的3个竖直分级通道6-3,供气装置。单片烟叶进入风道6-1后,采用第一图像采集模块6-2从风通6-1上下两侧进行图像采集,并根据图像进行烟叶级别定位,然后利用供气装置提供的正压气体由上向下吹送排出对应级别的烟叶。风道6-1下面设置的三个竖直分级通道6-3即是对应级别烟叶落下的通道。本实施例中第一图像采集模块6-2包括相机和与相机配合的光源。供气装置可以选择风机等。图6为风道分级系统6部分结构示意图,仅截出一部分风道折弯段以示意。风道折弯段为圆滑折弯段。风道6-1下面还连接有一个剔除通道6-4。The air duct grading system 6 includes: an air duct 6-1, a first image acquisition module 6-2 arranged on the upper and lower sides outside the air duct 6-1, arranged under the air duct 6-1 and connected to The three vertical grading passages 6-3 connected by the air passage 6-1 are air supply devices. After a single tobacco leaf enters the air duct 6-1, the first image acquisition module 6-2 is used to acquire images from the upper and lower sides of the air duct 6-1, and the level of the tobacco leaf is positioned according to the image, and then the positive pressure provided by the air supply device is used to The gas is blown from top to bottom to discharge the corresponding grade of tobacco leaves. The three vertical grading passages 6-3 arranged below the air passage 6-1 are passages through which tobacco leaves of corresponding grades fall. In this embodiment, the first image acquisition module 6-2 includes a camera and a light source matched with the camera. The air supply device can choose fan and so on. Fig. 6 is a structural schematic diagram of 6 parts of the air duct classification system, and only a part of the air duct bending section is cut out for illustration. The air duct bending section is a smooth bending section. A rejecting passage 6-4 is also connected below the air duct 6-1.

所述分仓齐梗系统7包括四条第一皮带7-1、四条第二皮带7-2和若干条输出皮带7-3,设置在所述第一皮带7-1上下两侧的第二图像采集模块7-4,送风装置。四个第一皮带7-1分别位于三个竖直分级通道6-3和剔除通道6-4的下方,所述第一皮带7-1和第二皮带7-2平行设置,若干条输出皮带7-3分别垂直设置在所述第一皮带7-1和第二皮带7-2的尾端,达到齐梗作用。本实施例中第二图像采集模块7-4包括相机和与相机配合的光源。送风装置可以选择风机等。从风道6-1内初检后由竖直分级通道6-3或剔除通道6-4排出的烟叶,由竖直分级通道6-3或剔除通道6-4内掉落至下方的第一皮带7-1上,由第一皮带7-1的运行速度与烟叶下落速度的配合,将烟叶姿态控制为第一皮带7-1长度方向与第一皮带7-1运行方向平行,并在第一皮带7-1运行过程中实现上下双面视觉二次检测,增加分级准确性。若在第一皮带7-1上的二次检测发现烟叶并非本通道对应级别的烟叶,则所述送风装置将第一皮带7-1上的烟叶横向吹送至第二皮带7-2上,由第二皮带7-2再吹送至对应的输出皮带7-3上进行输出。图7为分仓齐梗统7结构示意图。第二皮带7-2与输出皮带7-3的传输处图7未示意出,此为常规设计。The system 7 for dividing warehouses and stalks includes four first belts 7-1, four second belts 7-2 and several output belts 7-3, and the second images arranged on the upper and lower sides of the first belt 7-1 Acquisition module 7-4, air supply device. The four first belts 7-1 are respectively located below the three vertical grading passages 6-3 and the rejecting passage 6-4, the first belts 7-1 and the second belts 7-2 are arranged in parallel, and several output belts 7-3 are respectively vertically arranged at the tail ends of the first belt 7-1 and the second belt 7-2, so as to achieve the effect of aligning the stems. In this embodiment, the second image acquisition module 7-4 includes a camera and a light source matched with the camera. The air supply device can choose a fan or the like. The tobacco leaves discharged from the vertical grading channel 6-3 or the rejecting channel 6-4 after the preliminary inspection in the air duct 6-1 fall to the first tobacco leaf below from the vertical grading channel 6-3 or the rejecting channel 6-4. On the belt 7-1, by the cooperation of the running speed of the first belt 7-1 and the falling speed of the tobacco leaves, the attitude of the tobacco leaves is controlled so that the length direction of the first belt 7-1 is parallel to the running direction of the first belt 7-1, and at the second During the operation of a belt 7-1, the upper and lower double-sided visual secondary detection is realized to increase the classification accuracy. If the second detection on the first belt 7-1 finds that the tobacco leaves are not the tobacco leaves of the corresponding level of this channel, then the air supply device will blow the tobacco leaves on the first belt 7-1 laterally to the second belt 7-2, Blow to the corresponding output belt 7-3 by the second belt 7-2 for output. Fig. 7 is a schematic diagram of the structure of the system 7 for dividing warehouses. The transmission place of the second belt 7-2 and the output belt 7-3 is not shown in Figure 7, which is a conventional design.

图8为整个烟叶智能分级系统布局图。图8示意了风道分级系统6的另一种情况:风道6-1是直的,第一图像采集模块6-2倾斜设置在所述风道6-1外上下两侧。这种设计也可以满足要求。Figure 8 is a layout diagram of the entire tobacco leaf intelligent grading system. Fig. 8 illustrates another situation of the air duct grading system 6: the air duct 6-1 is straight, and the first image acquisition module 6-2 is arranged obliquely on the upper and lower sides outside the air duct 6-1. This design can also meet the requirements.

Claims (10)

1. The tobacco leaf intelligent grading system is characterized by comprising a tobacco leaf grading device, wherein the tobacco leaf grading device comprises an air separation cavity single-chip system (5) and an air duct grading system (6) which are communicated with each other;
the winnowing cavity singulation system (5) comprises a vertical winnowing cavity (5-1) which is used for winnowing and singulating the loosened tobacco leaves and preparing for visual identification and grading of the tobacco leaves;
the air duct grading system (6) comprises: the air conditioner comprises an air duct (6-1), first image acquisition modules (6-2) arranged at the upper side and the lower side outside the air duct (6-1), a plurality of vertical grading channels (6-3) arranged below the air duct (6-1) and communicated with the air duct (6-1), and an air supply device;
the first image acquisition module (6-2) is used for acquiring images of tobacco leaves and carrying out tobacco leaf level positioning according to the tobacco leaf images; the air supply device is used for blowing the tobacco leaves of the corresponding grade through the vertical grading channel (6-3) from top to bottom.
2. The intelligent tobacco grading system of claim 1, further comprising: a bin-dividing and stem-aligning system (7) arranged at the downstream of the tobacco leaf grading device;
the bin dividing and stem aligning system (7) comprises a first belt (7-1), a second belt (7-2), a plurality of output belts (7-3), second image acquisition modules and an air supply device, wherein the second image acquisition modules and the air supply device are arranged on the upper side and the lower side of the first belt (7-1);
wherein the first belt (7-1) is positioned below the vertical grading channel (6-3), the first belt (7-1) and the second belt (7-2) are arranged in parallel, and the plurality of output belts (7-3) are respectively vertically arranged at the downstream of the first belt (7-1) and the second belt (7-2);
the first belt (7-1) is used for receiving tobacco leaves discharged from the vertical grading channel (6-3), and the second image acquisition module is used for realizing upper and lower double-sided visual secondary detection in the running process of the first belt (7-1) so as to further grade the tobacco leaves;
the air supply device is used for transversely conveying the tobacco leaves on the first belt (7-1) to a second belt (7-2) when the second image acquisition module detects that the tobacco leaves are not the tobacco leaves of the corresponding grade of the channel;
the output belts (7-3) are used for outputting tobacco leaves of corresponding grades and achieving the effect of stem aligning.
3. The intelligent tobacco grading system of claim 1, further comprising: the tobacco leaf loosening system is arranged at the upstream of the tobacco leaf grading device;
the tobacco leaf loosening system comprises a vibrating screening device (3) and a vibrating winnowing device (4) which are arranged from upstream to downstream;
wherein the vibrating screen device (3) is of a multi-layer design; the first level of each layer is screen cloth mechanism (3-1), the second level is roll table (3-2) that shakes, vibratory screening device (3) still include: a dust absorber disposed uppermost;
the vibrating winnowing device (4) comprises: a winnowing vibration roller way (4-1) arranged at the upper part and a fan (4-2) arranged at the lower part.
4. The intelligent tobacco grading system of claim 3, further comprising: the tobacco leaf loosening system also comprises a vibration channel system (2) arranged on the upstream of the vibration screening device (3);
the vibration channel system (2) comprises an upper layer belt (2-1) and a lower layer belt (2-2) which are obliquely arranged, the upper layer belt (2-1) and the lower layer belt (2-2) form a first clamping section (2-3) positioned at the upstream and a second clamping section (2-4) positioned at the downstream, the first clamping section (2-3) and the second clamping section (2-4) are arranged in a staggered mode in the direction perpendicular to the conveying direction of the tobacco leaves, so that the first clamping section (2-3) and the second clamping section (2-4) can clamp different parts of the tobacco leaves, the first clamping section (2-3) is used for clamping and shaking the tobacco stem end to separate the tobacco leaves, and the second clamping section (2-4) is used for clamping and shaking the tobacco leaf end to separate the tobacco leaves;
the vibrating channel system (2) further comprises a conveying belt (2-6) which is obliquely arranged and located below the lower layer belt (2-2), and the conveying belt (2-6) is used for collecting and conveying the tobacco leaves shaken off by the first clamping section (2-3) and the second clamping section (2-4).
5. The tobacco leaf intelligent grading system according to claim 3, characterized in that the tobacco leaf loosening system further comprises an artificial bundle untying channel (1) arranged at the most upstream for providing a feeding channel after the tobacco leaves are manually untwisted.
6. The intelligent tobacco grading system according to claim 1, wherein the air duct (6-1) has an air duct bending section, and the first image acquisition modules (6-2) are arranged on the upper and lower sides of the air duct bending section to take pictures of tobacco leaves for tobacco leaf level positioning.
7. The intelligent tobacco grading system according to claim 4, characterized in that said vibrating channel system (2) further comprises dust covers (2-5), said dust covers (2-5) being obliquely arranged outside said first and second clamping sections (2-3, 2-4) for dust protection of said first and second clamping sections (2-3, 2-4).
8. The tobacco leaf intelligent grading system according to claim 3, characterized in that the vibrating roller table (3-2) is an eccentric vibrating roller table and the winnowing vibrating roller table (4-1) is an eccentric vibrating roller table.
9. The tobacco leaf intelligent grading system according to claim 3, characterized in that the winnowing vibration roller table (4-1) is horizontally arranged, and the front end of the winnowing vibration roller table (4-1) is vertically provided with a pneumatic loosening channel (4-3).
10. The tobacco leaf intelligent grading system according to claim 3, characterized in that it comprises at least 2 vibrating air separation devices (4) arranged in series.
CN202220927837.0U 2022-04-21 2022-04-21 A Tobacco Leaf Intelligent Grading System Active CN218650226U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114747793A (en) * 2022-04-21 2022-07-15 云南烟草机械有限责任公司 An intelligent grading system for tobacco leaves

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114747793A (en) * 2022-04-21 2022-07-15 云南烟草机械有限责任公司 An intelligent grading system for tobacco leaves
CN114747793B (en) * 2022-04-21 2025-04-29 云南烟草机械有限责任公司 A tobacco leaf intelligent grading system

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