CN103719694B - A kind of ground rice is produced with Raw Materials Rice immersion process and steeping tank thereof - Google Patents
A kind of ground rice is produced with Raw Materials Rice immersion process and steeping tank thereof Download PDFInfo
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- CN103719694B CN103719694B CN201310748980.9A CN201310748980A CN103719694B CN 103719694 B CN103719694 B CN 103719694B CN 201310748980 A CN201310748980 A CN 201310748980A CN 103719694 B CN103719694 B CN 103719694B
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- China
- Prior art keywords
- raw materials
- rice
- tank
- collection pipe
- steeping tank
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- Expired - Fee Related
Links
- 241000209094 Oryza Species 0.000 title claims abstract description 124
- 235000007164 Oryza sativa Nutrition 0.000 title claims abstract description 124
- 235000009566 rice Nutrition 0.000 title claims abstract description 124
- 239000002994 raw material Substances 0.000 title claims abstract description 85
- 238000007654 immersion Methods 0.000 title claims abstract description 33
- 238000000034 method Methods 0.000 title claims abstract description 23
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 42
- 238000004519 manufacturing process Methods 0.000 claims abstract description 26
- 239000011229 interlayer Substances 0.000 claims abstract description 25
- 238000007599 discharging Methods 0.000 claims abstract description 13
- 239000004744 fabric Substances 0.000 claims abstract description 7
- 229910000831 Steel Inorganic materials 0.000 claims description 4
- 239000010959 steel Substances 0.000 claims description 4
- 230000035807 sensation Effects 0.000 claims description 3
- 235000013312 flour Nutrition 0.000 abstract description 4
- 238000007796 conventional method Methods 0.000 description 4
- 235000019580 granularity Nutrition 0.000 description 4
- 240000005979 Hordeum vulgare Species 0.000 description 2
- 235000007340 Hordeum vulgare Nutrition 0.000 description 2
- 244000046052 Phaseolus vulgaris Species 0.000 description 2
- 235000010627 Phaseolus vulgaris Nutrition 0.000 description 2
- 244000046109 Sorghum vulgare var. nervosum Species 0.000 description 2
- 241000209140 Triticum Species 0.000 description 2
- 235000021307 Triticum Nutrition 0.000 description 2
- 240000008042 Zea mays Species 0.000 description 2
- 235000005824 Zea mays ssp. parviglumis Nutrition 0.000 description 2
- 235000002017 Zea mays subsp mays Nutrition 0.000 description 2
- 235000013339 cereals Nutrition 0.000 description 2
- 235000005822 corn Nutrition 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000002372 labelling Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 235000015097 nutrients Nutrition 0.000 description 2
- 235000016709 nutrition Nutrition 0.000 description 2
- 239000011236 particulate material Substances 0.000 description 2
- 239000000047 product Substances 0.000 description 2
- 235000019615 sensations Nutrition 0.000 description 2
- 238000004904 shortening Methods 0.000 description 2
- 238000002791 soaking Methods 0.000 description 2
- 238000005406 washing Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 1
- 238000012279 drainage procedure Methods 0.000 description 1
- 235000013305 food Nutrition 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000012466 permeate Substances 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
Classifications
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L7/00—Cereal-derived products; Malt products; Preparation or treatment thereof
- A23L7/10—Cereal-derived products
Landscapes
- Health & Medical Sciences (AREA)
- Nutrition Science (AREA)
- Life Sciences & Earth Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Polymers & Plastics (AREA)
- Storage Of Harvested Produce (AREA)
Abstract
The invention discloses a kind of ground rice production Raw Materials Rice immersion process for realizing above-mentioned immersion process and steeping tank thereof, steeping tank comprises tank body, collection pipe, charge for remittance interlayer and discharge outlet and discharging opening; Described tank base is " V " type, is conducive to the water in smooth emptying described tank body and Raw Materials Rice; Described discharge outlet and discharging opening are arranged on described tank base, for getting rid of water in described tank body and Raw Materials Rice; Many described collection pipes are vertically set in described tank body, and described collection pipe is the screen cloth pipe of the densely covered osculum in surface; Described charge for remittance interlayer is arranged on described tank base, discharges the water in described collection pipe for quick collecting; Described collection pipe lower end is connected with described charge for remittance interlayer, and described collection pipe upper end exceeds the peak level of described steeping tank; Structure of the present invention is simple, easy to operate, with low cost, can realize Quick drainage, effectively shortens ground rice and produces duration, for the high-quality of final rice flour product provides guarantee.
Description
Technical field
The present invention relates to a kind of steeping tank, be specifically related to a kind of in ground rice production process for soaking the immersion process of Raw Materials Rice and the steeping tank for realizing the method, belong to technical field of food machinery.
Background technology
In edible rice flour production process, need first Raw Materials Rice to be carried out washing to soak, usual use steeping tank carries out washing to Raw Materials Rice and soaks, existing common steeping tank is all generally vertical tank body, discharge outlet and discharging opening are all arranged on bottom, Raw Materials Rice is becoming tight each other after soaking and absorbing moisture, water cannot easily penetrate, more past bottom is due to the effect of gravity, just become tightr between Raw Materials Rice, and the process of draining is water permeates from top to bottom, it is slow that this just causes drainage speed, draining is not thorough, fine particulates in Raw Materials Rice cannot with problems such as water eliminatings, standard is reached in order to make the water content in the Raw Materials Rice after immersion, this drainage procedure often reaches several hours, the serious production duration having elongated ground rice, and due to water discharge time long, in steeping tank the Raw Materials Rice on upper strata and the soak time of lower floor's Raw Materials Rice inconsistent, cause the immersion degree varies sample of Raw Materials Rice, very large impact is caused on subsequent production and ground rice quality, therefore necessary existing steeping tank to be redesigned, develop one and can realize Quick drainage, shorten the steeping tank that duration produced by ground rice.
Summary of the invention
The object of the invention is to propose a kind of structure used in ground rice production process for above-mentioned technical problem simple, easy to operate, with low cost, can Quick drainage be realized, effectively shorten ground rice production Raw Materials Rice immersion process and the steeping tank thereof that duration produced by ground rice.
The present invention solves the problems of the technologies described above adopted technical scheme: a kind of ground rice production Raw Materials Rice immersion process, by arranging collection pipe and charge for remittance interlayer shortens water discharge time in steeping tank, mainly comprises the following steps:
Step one: Raw Materials Rice and water are dropped in steeping tank according to a certain percentage;
Step 2: Raw Materials Rice is soaked 8h ~ 10h in steeping tank;
Step 3: open discharge outlet, by arranging collection pipe and the water in steeping tank is discharged by charge for remittance interlayer fast in steeping tank;
Step 4: the water in steeping tank is drained only, open discharging opening, soaked Raw Materials Rice is extracted out, complete the immersion of Raw Materials Rice.
In the present invention, described collection pipe is arranged in described steeping tank, and described collection pipe is the screen cloth pipe of the densely covered osculum in surface; Described charge for remittance interlayer is arranged on described tank base, discharges the water in described collection pipe for quick collecting; Described collection pipe lower end is connected with described charge for remittance interlayer, and described collection pipe upper end exceeds the peak level of described steeping tank.
In the present invention, the immersion duration of step 2 Raw rice sets according to Raw Materials Rice and environment temperature, to adapt to the requirement of produced on-site.
The present invention also provides a kind of ground rice production Raw Materials Rice steeping tank for realizing above-mentioned immersion process, comprises tank body, collection pipe, charge for remittance interlayer and discharge outlet and discharging opening; Described tank base is " V " type, is conducive to the water in smooth emptying described tank body and Raw Materials Rice; Described discharge outlet and discharging opening are arranged on described tank base, for getting rid of water in described tank body and Raw Materials Rice; Many described collection pipes are vertically set in described tank body, and described collection pipe is the screen cloth pipe of the densely covered osculum in surface; Described charge for remittance interlayer is arranged on described tank base, discharges the water in described collection pipe for quick collecting; Described collection pipe lower end is connected with described charge for remittance interlayer, and described collection pipe upper end exceeds the peak level of described steeping tank.
In the present invention, the aperture of the osculum on described collection pipe is less than the granular size of Raw Materials Rice, prevents Raw Materials Rice from entering described collection pipe, causes unnecessary loss, increases production cost.
In the present invention, for ensureing the stability of described tank body, described tank body arranges multiple stiffening ring.
In the present invention, the quantity of described stiffening ring is four.
In the present invention, the quantity of described collection pipe is three, four or the six roots of sensation.
In the present invention, described steeping tank is provided with overfall, and described overfall is positioned on the maximum water level of described steeping tank.
In the present invention, described tank interior upper end is provided with a circle " ┛ " steel band of model.
The invention provides a kind of structure used in ground rice production process simple, easy to operate, with low cost, Quick drainage can be realized, the ground rice production Raw Materials Rice steeping tank of duration produced by effective shortening ground rice, rice in steep method of the present invention and Raw Materials Rice steeping tank is adopted to soak Raw Materials Rice, avoid lower floor's Raw Materials Rice soak time in steeping tank that conventional method causes due to impeded drainage long, cause part nutritional labeling to be lost to soak in water, cause the problem of nutrient loss; Due to the existence of collection pipe, the heat that Raw Materials Rice produces in immersion process is distributed by collection pipe, can effectively prevent Raw Materials Rice in immersion process because inside heat up and causes go bad etc. phenomenon.Water discharge time after adopting the present invention to soak Raw Materials Rice shortens to about 15 minutes, and more traditional water discharge time needs 2 ~ 3 hours and saves the plenty of time, effectively improves the production efficiency of enterprise.And the Raw Materials Rice adopting the present invention to soak, because water discharge time is short, ensure that the immersion degree of Raw Materials Rice is the same, in steeping tank, the moisture difference of upper strata Raw Materials Rice and lower floor's Raw Materials Rice is 0.5%, the moisture difference of the upper strata Raw Materials Rice of more traditional immersion process and lower floor Raw Materials Rice is compared with 2%, effectively improve the overall uniformity distributed with the moisture of the grain of rice of Raw Materials Rice, it pulverizes rear 80 ~ 100 object granularities more than 98%, comparatively conventional method pulverize after 80 ~ 100 object granularities be less than 96% and compared large increase, for the high-quality of final rice flour product provides guarantee, the present invention is equally also applicable to wheat, Chinese sorghum, highland barley, beans, the immersion of the feed particulate material such as corn.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention;
Fig. 2 is plan structure schematic diagram of the present invention;
Fig. 3 is the A-A structural representation of Fig. 2;
Fig. 4 is the structural representation of collection pipe.
In figure: 1. discharge outlet, 2. tank body, 3. stiffening ring, 4. discharging opening, 5. " ┛ " steel band of model, 6. collection pipe, 7. charge for remittance interlayer, 8. osculum.
Detailed description of the invention
In order to be illustrated more clearly in the technical scheme of the embodiment of the present invention, below the accompanying drawing used required in describing embodiment is briefly described, apparently, accompanying drawing in the following describes is only some embodiments of the present invention, for those of ordinary skill in the art, under the prerequisite not paying creative work, other accompanying drawing can also be obtained according to these accompanying drawings.
A kind of ground rice is produced and use Raw Materials Rice immersion process, and by arranging collection pipe 6 and charge for remittance interlayer 7 shortens water discharge time in steeping tank, collection pipe 6 is arranged in steeping tank, and collection pipe 6 be the screen cloth pipe of surperficial densely covered osculum 8; Charge for remittance interlayer 7 is arranged on bottom tank body 2, discharges the water in collection pipe 6 for quick collecting; Collection pipe 6 lower end is connected with charge for remittance interlayer 7, and collection pipe 6 upper end exceeds the peak level of steeping tank; Mainly comprise the following steps:
Step one: Raw Materials Rice and water are dropped in steeping tank according to a certain percentage;
Step 2: soak duration according to Raw Materials Rice and ambient temperature setting, Raw Materials Rice is soaked 8h in steeping tank; Certainly, in other embodiments, the immersion duration of Raw Materials Rice in steeping tank can also be any duration between 8h ~ 10h;
Step 3: open discharge outlet 1, by arranging collection pipe 6 and the water in steeping tank is discharged by charge for remittance interlayer 7 fast in steeping tank;
Step 4: the water in steeping tank is drained only, open discharging opening 4, soaked Raw Materials Rice is extracted out, complete the immersion of Raw Materials Rice.
As shown in drawings, the present invention also provides a kind of ground rice production Raw Materials Rice steeping tank for realizing above-mentioned immersion process, adopts the manufacture of food-grade stainless steel material, comprises tank body 2, collection pipe 6, charge for remittance interlayer 7 and discharge outlet 1 and discharging opening 4; Tank body 2 inner upper end is provided with a circle " ┛ " steel band of model 5, for being hung on the instrument needing in Raw Materials Rice immersion process to use, prevents instrument from dropping in tank body 2; Be " V " type bottom tank body 2, be conducive to the water in smooth emptying tank body 2 and Raw Materials Rice; Discharge outlet 1 and discharging opening 4 are arranged on bottom tank body 2, for getting rid of water in tank body 2 and Raw Materials Rice; Three collection pipes 6 are vertically set in tank body 2, collection pipe 6 is the screen cloth pipe of the densely covered osculum 8 in surface, and the aperture of the osculum 8 on collection pipe 6 is less than the granular size of Raw Materials Rice, prevents Raw Materials Rice from entering collection pipe 6, cause unnecessary loss, increase production cost; Charge for remittance interlayer 7 is arranged on bottom tank body 2, discharges the water in collection pipe 6 for quick collecting; Collection pipe 6 lower end is connected with charge for remittance interlayer 7, and collection pipe 6 upper end exceeds the peak level of steeping tank.
Embodiment two, is the stability into ensureing tank body 2 with the difference of embodiment one, and tank body 2 arranges four stiffening rings 3.
With the difference of above-described embodiment, embodiment three, is that the quantity of collection pipe 6 is four or the six roots of sensation.
With the difference of above-described embodiment, embodiment four, is that steeping tank is provided with overfall, overfall is positioned on the maximum water level of steeping tank, prevents hypervolia in steeping tank, damages tank body 2.
The invention provides a kind of structure used in ground rice production process simple, easy to operate, with low cost, Quick drainage can be realized, the ground rice production Raw Materials Rice steeping tank of duration produced by effective shortening ground rice, rice in steep method of the present invention and Raw Materials Rice steeping tank is adopted to soak Raw Materials Rice, avoid lower floor's Raw Materials Rice soak time in steeping tank that conventional method causes due to impeded drainage long, cause part nutritional labeling to be lost to soak in water, cause the problem of nutrient loss; Due to the existence of collection pipe, the heat that Raw Materials Rice produces in immersion process is distributed by collection pipe, can effectively prevent Raw Materials Rice in immersion process because inside heat up and causes go bad etc. phenomenon.Water discharge time after adopting the present invention to soak Raw Materials Rice shortens to about 15 minutes, and more traditional water discharge time needs 2 ~ 3 hours and saves the plenty of time, effectively improves the production efficiency of enterprise.And the Raw Materials Rice adopting the present invention to soak, because water discharge time is short, ensure that the immersion degree of Raw Materials Rice is the same, in steeping tank, the moisture difference of upper strata Raw Materials Rice and lower floor's Raw Materials Rice is 0.5%, the moisture difference of the upper strata Raw Materials Rice of more traditional immersion process and lower floor Raw Materials Rice is compared with 2%, effectively improve the overall uniformity distributed with the moisture of the grain of rice of Raw Materials Rice, it pulverizes rear 80 ~ 100 object granularities more than 98%, comparatively conventional method pulverize after 80 ~ 100 object granularities be less than 96% and compared large increase, for the high-quality of final rice flour product provides guarantee.
The present invention is equally also applicable to the immersion of the feed particulate material such as wheat, Chinese sorghum, highland barley, beans, corn.
The above is only the preferred embodiment of the present invention; it should be pointed out that for those skilled in the art, under the premise without departing from the principles of the invention; can also make some improvements and modifications, these improvements and modifications also should be considered as protection scope of the present invention.
Claims (9)
1. ground rice is produced and is used a Raw Materials Rice immersion process, it is characterized in that: by arranging collection pipe and charge for remittance interlayer shortens water discharge time in steeping tank, mainly comprise the following steps:
Step one: Raw Materials Rice and water are dropped in steeping tank according to a certain percentage;
Step 2: immersion duration Raw Materials Rice being soaked in steeping tank regulation;
Step 3: open discharge outlet, by arranging collection pipe and the water in steeping tank is discharged by charge for remittance interlayer fast in steeping tank;
Step 4: the water in steeping tank is drained only, open discharging opening, soaked Raw Materials Rice is extracted out, complete the immersion of Raw Materials Rice; Wherein, described collection pipe is arranged in described steeping tank, and described collection pipe is the screen cloth pipe of the densely covered osculum in surface; Described charge for remittance interlayer is arranged on described tank base; Described collection pipe lower end is connected with described charge for remittance interlayer, and described collection pipe upper end exceeds the peak level of described steeping tank.
2. a kind of ground rice production Raw Materials Rice immersion process as claimed in claim 1, is characterized in that: the immersion duration specified described in step 2 is according to Raw Materials Rice and ambient temperature setting, and the scope of the immersion duration of described regulation is 8h ~ 10h.
3. ground rice is produced and is used a Raw Materials Rice steeping tank, it is characterized in that: comprise tank body, collection pipe, charge for remittance interlayer and discharge outlet and discharging opening; Described tank base is " V " type, is conducive to the water in smooth emptying described tank body and Raw Materials Rice; Described discharge outlet and discharging opening are arranged on described tank base, for getting rid of water in described tank body and Raw Materials Rice; Many described collection pipes are vertically set in described tank body, and described collection pipe is the screen cloth pipe of the densely covered osculum in surface; Described charge for remittance interlayer is arranged on described tank base, discharges the water in described collection pipe for quick collecting; Described collection pipe lower end is connected with described charge for remittance interlayer, and described collection pipe upper end exceeds the peak level of described steeping tank.
4. a kind of ground rice production Raw Materials Rice steeping tank as claimed in claim 3, is characterized in that: the aperture of the osculum on described collection pipe is less than the granular size of Raw Materials Rice.
5. a kind of ground rice production Raw Materials Rice steeping tank as claimed in claim 3, is characterized in that: described tank body arranges multiple stiffening ring.
6. a kind of ground rice production Raw Materials Rice steeping tank as claimed in claim 5, is characterized in that: the quantity of described stiffening ring is four.
7. a kind of ground rice production Raw Materials Rice steeping tank as claimed in claim 3, is characterized in that: the quantity of described collection pipe is three, four or the six roots of sensation.
8. a kind of ground rice production Raw Materials Rice steeping tank as claimed in claim 3, it is characterized in that: described steeping tank is provided with overfall, described overfall is positioned on the maximum water level of described steeping tank.
9. a kind of ground rice production Raw Materials Rice steeping tank as claimed in claim 3, is characterized in that: described tank interior upper end is provided with a circle " ┛ " steel band of model.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310748980.9A CN103719694B (en) | 2013-12-31 | 2013-12-31 | A kind of ground rice is produced with Raw Materials Rice immersion process and steeping tank thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310748980.9A CN103719694B (en) | 2013-12-31 | 2013-12-31 | A kind of ground rice is produced with Raw Materials Rice immersion process and steeping tank thereof |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN103719694A CN103719694A (en) | 2014-04-16 |
| CN103719694B true CN103719694B (en) | 2015-10-07 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201310748980.9A Expired - Fee Related CN103719694B (en) | 2013-12-31 | 2013-12-31 | A kind of ground rice is produced with Raw Materials Rice immersion process and steeping tank thereof |
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| Country | Link |
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| CN (1) | CN103719694B (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108554919A (en) * | 2018-06-06 | 2018-09-21 | 江西金昌食品有限公司 | A kind of rice flour former material material cleaning device convenient for discharge |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS6225019B2 (en) * | 1983-04-21 | 1987-06-01 | Marukin Shokuhin Kogyo Kk | |
| CN2213440Y (en) * | 1995-01-17 | 1995-11-29 | 张世领 | Starch raw material soaking equipment |
| JPH11169111A (en) * | 1997-12-10 | 1999-06-29 | Topre Corp | Water-draining device for dipping tank |
| CN202450015U (en) * | 2011-10-31 | 2012-09-26 | 山东西王生化科技有限公司 | Soaking tank used in production process of corn starch |
| CN103271423A (en) * | 2013-06-05 | 2013-09-04 | 福娃集团有限公司 | Ultrasonic wave rice immersion device and immersion method |
| CN203692422U (en) * | 2013-12-31 | 2014-07-09 | 株洲市炎洣神糙米科研有限公司 | Raw material rice steeping tank for rice noodle production |
-
2013
- 2013-12-31 CN CN201310748980.9A patent/CN103719694B/en not_active Expired - Fee Related
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS6225019B2 (en) * | 1983-04-21 | 1987-06-01 | Marukin Shokuhin Kogyo Kk | |
| CN2213440Y (en) * | 1995-01-17 | 1995-11-29 | 张世领 | Starch raw material soaking equipment |
| JPH11169111A (en) * | 1997-12-10 | 1999-06-29 | Topre Corp | Water-draining device for dipping tank |
| CN202450015U (en) * | 2011-10-31 | 2012-09-26 | 山东西王生化科技有限公司 | Soaking tank used in production process of corn starch |
| CN103271423A (en) * | 2013-06-05 | 2013-09-04 | 福娃集团有限公司 | Ultrasonic wave rice immersion device and immersion method |
| CN203692422U (en) * | 2013-12-31 | 2014-07-09 | 株洲市炎洣神糙米科研有限公司 | Raw material rice steeping tank for rice noodle production |
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| Publication number | Publication date |
|---|---|
| CN103719694A (en) | 2014-04-16 |
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