CN103714968B - Helical magnetic flux compression generator coil winding system - Google Patents

Helical magnetic flux compression generator coil winding system Download PDF

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Publication number
CN103714968B
CN103714968B CN201310738107.1A CN201310738107A CN103714968B CN 103714968 B CN103714968 B CN 103714968B CN 201310738107 A CN201310738107 A CN 201310738107A CN 103714968 B CN103714968 B CN 103714968B
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China
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central shaft
line device
top line
winder
coil
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CN103714968A (en
Inventor
田川
何鹏军
闫自让
金兆鑫
荆晓鹏
王彦
谢军
张帆
康小平
赵程光
解江远
王亚杰
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Xian Electronic Engineering Research Institute
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Xian Electronic Engineering Research Institute
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Abstract

The present invention relates to a kind of Helical magnetic flux compression generator coil winding system, it is characterized in that comprising Winder, top line device and anchoring; Top line device is placed on the base of Winder, is positioned at the central shaft lower end of Winder, the metal thimble laminating central shaft of top line device; Anchoring is positioned over Winder side, makes central shaft parallel with rubber blanket, ensures that enamelled wire can be stretching by rubber ring, in central shaft from left to right coiling.A kind of Helical magnetic flux compression generator coil winding system that the present invention proposes, uses coil winding system (Fig. 1), can make coil arrangement together highly closely.Adopt the mode of connection segment when coiling, make coil by carefully thicker, in the generator course of work, produce larger electric current.After coil winds, adopt special process that coil is tightened together.

Description

Helical magnetic flux compression generator coil winding system
Technical field
The present invention relates to a kind of Helical magnetic flux compression generator coil winding system, Helical magnetic flux compression generator dedicated system.
Background technology
In Pulse Power Techniques, explosive magnetic compression generator is a kind of pulse current source of extensive use, and the outermost layer of generator is protective layer, is generally made up of high-strength insulating material such as glass fibres, is used for preventing from being just destroyed before high energy electromagnetic pulses generation; Be coil inside protective layer, the term of generator used by coil here, and it is made up of high-strength copper wire-wound group, is used for producing magnetic field after energising, and the two ends of coil are respectively electric current input ring and output ring; The armature tube be made up of one section of copper pipe inside, corresponding to the rotor of generator, its high-octane explosive of central filler or propellant.Have one section of free space between coil and armature tube, magnetic field will be compressed in this section of space.The course of work of generator is, first adds very large electric current at coil two ends, and requirement of strength reaches kilo-ampere to a megampere training order of magnitude, and this can drive by high-voltage capacitance group, or with the larger generator of a smaller generator generator driving.By the time after current start reaches peak value, start the explosive ignited in armature, after igniting from explosion lens, armature tube can be made to expand, and form cone and be rapidly to front expansion.The effect one brought is the spatial area between crushing failure at high speed coil and armature tube, and magnetic flux surface density is wherein compressed suddenly; Second effect is that copper pipe implosion bursting force makes copper pipe expand into coil inwall, along with blast wave advances, by the winding of coil from the progressively short circuit to electric current output ring of electric current input ring, the inductance value of winding is progressively reduced until zero.It is the current impulse producing high strength that compression magnetic field and short-circuited coil reduce the combined effect of inductance, and its width is tens delicate to hundreds of.
In this process, core component coil it normally can work and seem particularly important, winding around brings following Railway Project:
1, it is arranged together closely that common method for winding cannot solve coil height;
2, in order to produce larger electric current in blast process, the copper conductor diameter being wound in coil needs to become large gradually;
3, after blast, armature tube is to external expansion, and progressively close to coil, coil is first fastening, and secondly shrinkage will be got well, and the magnetic flux of compression, could be converted to high-intensity currrent pulse like this.
Summary of the invention
The technical problem solved
In order to avoid the deficiencies in the prior art part, the present invention proposes a kind of Helical magnetic flux compression generator coil winding system.
Technical scheme
A kind of Helical magnetic flux compression generator coil winding system, is characterized in that comprising Winder 1, top line device 2 and anchoring 3; Described Winder comprises left pillar 4, base 10, gear 5, handle 6, central shaft 7, bearing 8 and right pillar 9; Left pillar 4 and right pillar 9 are fixed on base 10, the upper end of left pillar 4 connects gear 5 by bearing, the upper end of right pillar 9 is provided with bearing 8, one end of central shaft 7 is connected with gear 5 by night bolt 20, the other end of central shaft 7 is connected by the thimble of endoporus with bearing 8, and gear 5 is also provided with handle 6; Described top line device 2 comprises chassis 11, cylinder barrel 12, metal thimble 13 and two arms 14; Cylinder barrel 12 is fixed on chassis 11, and the lower end in cylinder barrel 12 is provided with spring, the upper end fixing metal thimble 13 of spring, and the both sides of cylinder barrel 12 are provided with can the groove of up-downgoing, and two arms 14 are connected to spring upper end through groove; Described anchoring 3 comprises main body 15, two roller bearings 16 and rubber blanket 17; The upper end of main body 15 is provided with two parallel roller bearings 16 arranged, and roller bearing 16 outside is wrapped up by rubber blanket 17, the rubber blanket laminating between two roller bearings 16; On the base 10 of Winder 1, be positioned at central shaft 7 lower end and be provided with groove, top line device 2 chassis 11 is provided with the fin matched with groove, below top line device 2 centering axle 7, fin is inlaid into groove and makes top line device 2 be fixedly connected on base 10, and the metal thimble 13 of top line device 2 is fitted central shaft 7; Anchoring 3 is positioned over Winder 1 side, makes central shaft 7 parallel with rubber blanket 17, ensures that enamelled wire can be stretching by rubber blanket 17, in central shaft 7 from left to right coiling.
Beneficial effect
A kind of Helical magnetic flux compression generator coil winding system that the present invention proposes, uses coil winding system (Fig. 1), can make coil arrangement together highly closely.Adopt the mode of connection segment when coiling, make coil by carefully thicker, in the generator course of work, produce larger electric current.After coil winds, adopt special process that coil is tightened together.
Can be wound around generator core component simply and rapidly, improve its rate of finished products, finish the work under two people operation, distinctive single strand of copper wire is to strand copper wire, and excessive to thick copper lines of fine copper wire, can be intertwined highly closely.
Accompanying drawing explanation
Fig. 1: coil winding system schematic diagram
Fig. 2: Winder schematic diagram
Fig. 3: top line device schematic diagram
Fig. 4: anchoring schematic diagram
Fig. 5: Winder middle gear schematic diagram
1-Winder, 2-top line device, 3-anchoring, the left pillar of 4-, 5-gear, 6-handle, 7-central shaft, 8-bearing, the right pillar of 9-, 10-base, 11-chassis, 12-cylinder barrel, 13-metal thimble, 14-arm, 15-main body, 16-roller bearing, 17-rubber blanket, 18-enamelled wire, 19-screw thread, 20-night bolt.
Embodiment
Now in conjunction with the embodiments, the invention will be further described for accompanying drawing:
The embodiment of the present invention comprises Winder 1, top line device 2 and anchoring 3 three part composition.
Described Winder comprises left pillar 4, gear 5, handle 6, central shaft 7, bearing 8, right pillar 9, base 10; Left pillar 4 and right pillar 9 are welded on base 10, the upper end of left pillar 4 connects gear 5 by bearing, the upper end of right pillar 9 is provided with bearing 8, one end of central shaft 7 is connected with gear 5 by night bolt 20, the other end of central shaft 7 is connected by the thimble of endoporus with bearing 8, and gear 5 is also provided with handle 6; Described top line device 2 comprises chassis 11, cylinder barrel 12, metal thimble 13 and two arms 14; Cylinder barrel 12 is fixed on chassis 11, and the lower end in cylinder barrel 12 is provided with spring, the upper end fixing metal thimble 13 of spring, and the both sides of cylinder barrel 12 are provided with can the groove of up-downgoing, and two arms 14 are connected to spring upper end through groove; Described anchoring 3 comprises main body 15, two roller bearings 16 and rubber blanket 17; The upper end of main body 15 is provided with two parallel roller bearings 16 arranged, and roller bearing 16 outside is wrapped up by rubber blanket 17, the rubber blanket laminating between two roller bearings 16; On the base 10 of Winder 1, be positioned at central shaft 7 lower end and be provided with groove, top line device 2 chassis 11 is provided with the fin matched with groove, below top line device 2 centering axle 7, fin is inlaid into groove and makes top line device 2 be fixedly connected on base 10, and the metal thimble 13 of top line device 2 is fitted central shaft 7; Anchoring 3 is positioned over Winder 1 side, is connected, makes central shaft 7 parallel with rubber blanket 17 by two holes of screw thread 19 with Winder 1 base 10 side, and like this when coiling, enamelled wire can be stretching by rubber blanket 17, in central shaft 7 from left to right coiling.
Before coiling, first root surface is carried out PROCESS FOR TREATMENT, be wrapped with insulating material, generator part is installed on center shaft, gets out the enamelled wire that thickness is different, in order to using when coiling.
When coiling in order to make coiling convenient, enamelled wire is placed on anchoring 3 side, hold one end of enamelled wire through anchoring 3 roller bearing 16, be fixed on central shaft 7, the handle of uniform rotation main body, enamelled wire will slowly and stably by anchoring 3, and through the extruding at roller bearing about 16 two ends, the winding that enamelled wire can be more neatly smooth on center shaft.Turn to certain position, enamelled wire is cut off, the thicker enamelled wire of it and diameter is allowed to be connected, be rotated further next section, thicker enamelled wire is connected successively according to above-mentioned operation, until enamelled wire root surface around full, finally enamelled wire is connected with central shaft one end, makes them on circuit, form a path.While coiling, need to coordinate with top line device at any time, coil height is pressed on center shaft closely, and the coil mechanical strength wound like this and the intensity of super-high-current just can increase.
After enamelled wire coiling completes, shape to make coil, do not affect the electrical contact of armature tube and enamelled wire in blast process, need to be wound around insulating tape on coil, then be wrapped on coil with solidification material, after solidification several hours, coil and solidification material melt and are frozen into an entirety, and such coil has been got well with regard to coiling.

Claims (1)

1. a Helical magnetic flux compression generator coil winding system, is characterized in that comprising Winder (1), top line device (2) and anchoring (3); Described Winder comprises left pillar (4), base (10), gear (5), handle (6), central shaft (7), bearing (8) and right pillar (9); Left pillar (4) and right pillar (9) are fixed on base (10), the upper end of left pillar (4) connects gear (5) by bearing, the upper end of right pillar (9) is provided with bearing (8), one end of central shaft (7) is connected with gear (5) by night bolt (20), the other end of central shaft (7) is connected by the thimble of endoporus with bearing (8), gear (5) is also provided with handle (6); Described top line device (2) comprises chassis (11), cylinder barrel (12), metal thimble (13) and two arms (14); Cylinder barrel (12) is fixed on chassis (11), lower end in cylinder barrel (12) is provided with spring, upper end fixing metal thimble (13) of spring, (both sides of 12 are provided with can the groove of up-downgoing, and two arms (14) are connected to spring upper end through groove for cylinder barrel; Described anchoring (3) comprises main body (15), two roller bearings (16) and rubber blanket (17); The upper end of main body (15) is provided with two parallel roller bearings (16) arranged, and roller bearing (16) is outside to be wrapped up by rubber blanket (17), the rubber blanket laminating between two roller bearings (16); On the base (10) of Winder (1), be positioned at central shaft (7) lower end and be provided with groove, top line device (2) chassis (11) is provided with the fin matched with groove, top line device (2) centering axle (7) below, fin is inlaid into groove and makes top line device (2) be fixedly connected on base (10), the metal thimble (13) laminating central shaft (7) of top line device (2); Anchoring (3) is positioned over Winder (1) side, make central shaft (7) parallel with rubber blanket (17), ensure that enamelled wire can pass through rubber blanket (17) stretching, in central shaft (7) from left to right coiling.
CN201310738107.1A 2013-12-24 2013-12-24 Helical magnetic flux compression generator coil winding system Active CN103714968B (en)

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CN103714968B true CN103714968B (en) 2016-02-03

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106683873A (en) * 2017-02-16 2017-05-17 江苏龙威电力设备有限公司 Coil winding equipment

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3440855A (en) * 1965-09-07 1969-04-29 Acec Machine to unfold the winding coils of electrical machines
CN201936740U (en) * 2010-11-12 2011-08-17 新华都特种电气股份有限公司 Device integrating line marking and pressurization for winding transformer coils
CN103354171A (en) * 2013-06-28 2013-10-16 洛阳华明变压器有限公司 Buffered wire wrapping method of wound rectangular high-voltage winding
CN203706848U (en) * 2013-12-24 2014-07-09 西安电子工程研究所 Wire winding system for helical explosive magnetic flux compression generator

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3440855A (en) * 1965-09-07 1969-04-29 Acec Machine to unfold the winding coils of electrical machines
CN201936740U (en) * 2010-11-12 2011-08-17 新华都特种电气股份有限公司 Device integrating line marking and pressurization for winding transformer coils
CN103354171A (en) * 2013-06-28 2013-10-16 洛阳华明变压器有限公司 Buffered wire wrapping method of wound rectangular high-voltage winding
CN203706848U (en) * 2013-12-24 2014-07-09 西安电子工程研究所 Wire winding system for helical explosive magnetic flux compression generator

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