CN103712855B - A kind of method of testing of concrete creep - Google Patents
A kind of method of testing of concrete creep Download PDFInfo
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Abstract
一种混凝土徐变的测试方法,应用小型弹簧徐变仪加载混凝土试件,其徐变度存在很好的相关性:采用万能压力试验机对试件进行加载;通过试件粘贴的应变片与静态电阻应变仪配合监控施加载荷的大小;弹簧式压缩徐变机构上板置球半垫,加压至徐变控制荷载的20%进行预加载与对中,试件对中后应将荷载加至徐变应力后卸载,试件四面的变形相差应小于其平均值的l0%,正式加载,四面的变形相差应小于其平均值的l0%的,平均应变与上一次加载相差值小于1%,后加载至控制载荷;加载过程应控制在2小时以内,试件加载后按编号置入恒温恒湿室内,进行连续观测。本发明节省资金、加载方便、有效避免试件偏载、恒载能力强、无需补载移动灵活。
A concrete creep test method, using a small spring creep meter to load concrete specimens, the creep degree has a good correlation: the specimen is loaded by a universal pressure testing machine; the strain gauge pasted on the specimen and the static resistance The strain gauge is used to monitor the magnitude of the applied load; the spring-type compression creep mechanism is equipped with a half ball pad on the upper plate, and the pressure is preloaded and centered to 20% of the creep control load. After the specimen is centered, the load should be added to Xu After unloading after variable stress, the deformation difference of the four sides of the specimen should be less than 10% of its average value. After formal loading, the deformation difference of the four sides should be less than 10% of its average value, and the difference between the average strain and the previous loading value should be less than 1%. Load to the controlled load; the loading process should be controlled within 2 hours. After loading, the specimens are placed in a constant temperature and humidity chamber according to the number for continuous observation. The invention saves money, is convenient to load, effectively avoids partial loading of test pieces, has strong constant load capacity, and can move flexibly without supplementary loading.
Description
技术领域 本发明涉及一种徐变的测试方法。Technical field The present invention relates to a creep test method.
背景技术 压缩徐变试验的加荷装置一般分为四种:杠杆式、弹簧式、弹簧杠杆式与液压式。弹簧式压缩徐变机构因其占地面积小、体积小、加荷方便以及工作可靠等优势成为我国应用最多的加荷装置,按受拉立柱数目不同可分为单杆、双杆和三杆式,一般加荷范围在30t以下,且因混凝土徐变与收缩引起的相对位移使得荷载减小,需要经常调整荷载。它的不足之处:加荷吨位的不足与恒压手段的笨重复杂使得同时大量使用弹簧式压缩徐变仪进行试验受到限制,浪费资金、加载不便、移动复杂、占用保存空间大。BACKGROUND OF THE INVENTION There are generally four types of loading devices for compression creep tests: lever type, spring type, spring lever type and hydraulic type. The spring-type compression creep mechanism has become the most widely used loading device in my country due to its small footprint, small size, convenient loading and reliable operation. It can be divided into single-rod, double-rod and three-rod according to the number of tension columns. Generally, the loading range is below 30t, and the relative displacement caused by concrete creep and shrinkage makes the load decrease, and the load needs to be adjusted frequently. Its shortcomings: the lack of loading tonnage and the cumbersome and complicated means of constant pressure limit the use of a large number of spring-type compression creep instruments for testing at the same time, which is a waste of money, inconvenient loading, complicated movement, and a large storage space.
发明内容 本发明的目的是提供一种节省资金、加载方便、有效避免试件偏载、恒载能力强、无需补载移动灵活的一种混凝土徐变的测试方法。SUMMARY OF THE INVENTION The object of the present invention is to provide a concrete creep test method that saves money, is convenient to load, effectively avoids unbalanced loading of specimens, has strong dead load capacity, and is flexible in movement without additional loading.
本发明的研究方法按以下步骤实现:Research method of the present invention realizes by following steps:
⑴应用小型弹簧徐变仪加载5~16mm粒径的粗骨料制作的40mm×40mm×160mm混凝土试件,其徐变度与采用5~25mm粒径的粗骨料制作的100mm×100mm×400mm试件的徐变度存在很好的相关性;(1) The creep degree of the 40mm×40mm×160mm concrete specimen made of coarse aggregate with a particle size of 5-16mm loaded with a small spring creep meter is the same as that of the 100mm×100mm×400mm specimen made with coarse aggregate with a particle size of 5-25mm There is a good correlation with the creep degree;
⑵采用万能压力试验机对5~16mm粒径的粗骨料制作的40mm×40mm×160mm混凝土试件进行加载;(2) Use a universal pressure testing machine to load a 40mm×40mm×160mm concrete specimen made of coarse aggregate with a particle size of 5 to 16mm;
⑶通过试件粘贴的应变片与静态电阻应变仪配合监控施加载荷的大小;(3) The strain gauge pasted on the test piece cooperates with the static resistance strain gauge to monitor the magnitude of the applied load;
⑷弹簧式压缩徐变机构上板置球半垫,先加压至徐变控制荷载的20%进行预加载与对中,试件对中后应将荷载加至徐变应力后卸载,此时试件四面的变形相差应小于其平均值的10%,如超出此范围,应重新调整;⑷ Put ball half pads on the upper plate of the spring-type compression creep mechanism, first pressurize to 20% of the creep control load for preloading and centering, after the specimen is centered, the load should be added to the creep stress and then unloaded, at this time The deformation difference of the four sides of the test piece should be less than 10% of its average value, if it exceeds this range, it should be readjusted;
⑸正式加载,经数次加载循环,最后将一次加载,四面的变形相差应小于其平均值的10%的,平均应变与上一次加载相差值小于1%,后加载至控制载荷;(5) Formal loading, after several loading cycles, the last loading, the difference between the deformation of the four sides should be less than 10% of its average value, and the difference between the average strain and the previous loading is less than 1%, and then loaded to the control load;
⑹加载过程应控制在2小时以内,防止试件加载的过程中因水分蒸发与温度变化对徐变产生的影响;⑹The loading process should be controlled within 2 hours to prevent the influence of water evaporation and temperature changes on creep during the loading process of the specimen;
⑺试件加载后按编号置入恒温恒湿室内,按照预定龄期进行连续观测。⑺ After the test pieces are loaded, put them into the constant temperature and humidity chamber according to the number, and conduct continuous observation according to the predetermined age.
本发明节省资金、加载方便、有效避免试件偏载、恒载能力强、无需补载移动灵活。The invention saves money, is convenient to load, effectively avoids partial loading of test pieces, has strong constant load capacity, and can move flexibly without supplementary loading.
附图说明Description of drawings
图1弹簧式压缩徐变机构的结构示意图;Fig. 1 Structural schematic diagram of spring type compression creep mechanism;
图2不同粉煤灰掺量下同骨料不同尺寸试件的徐变度对比曲线;Fig. 2 Contrast curves of creep degree of specimens with different sizes of the same aggregate under different fly ash content;
图3不同粉煤灰掺量下同尺寸不同骨料试件的徐变度对比曲线。Fig. 3 The creep degree comparison curves of the same size and different aggregate specimens under different fly ash content.
具体实施方式detailed description
在图1、图2和图3所示的本发明的示意图中,弹簧式压缩徐变机构主要包括有:螺母、弹簧垫圈、上支撑板、立柱、中支撑板、弹簧和下支撑板。其中,该下支撑板1上固定连接四根立柱2,每根立柱上外套接一根弹簧3,每两根相邻弹簧的下端依次连线,构成正方形,该弹簧的上端设有中支撑板4,中支撑板对应立柱的位置设有通孔,该立柱穿过中支撑板的通孔,中支撑板设在上述弹簧的上端。中支撑板上端安放试件,试件上面设有上支撑板5,上支撑板对应立柱的位置设有通孔,上述立柱的上端设有螺纹,该螺纹端垂直穿过上支撑板的四个通孔,在该通孔的上部设有内径比其略大的弹簧垫片6,在该垫片上设有与上述立柱螺纹相对应的螺母7。In the schematic diagrams of the present invention shown in Fig. 1, Fig. 2 and Fig. 3, the spring type compression creep mechanism mainly includes: a nut, a spring washer, an upper support plate, a column, a middle support plate, a spring and a lower support plate. Wherein, the lower support plate 1 is fixedly connected with four uprights 2, and each upright is covered with a spring 3, and the lower ends of every two adjacent springs are sequentially connected to form a square, and the upper end of the spring is provided with a middle support plate 4. The middle support plate is provided with a through hole at the position corresponding to the column, and the column passes through the through hole of the middle support plate, and the middle support plate is arranged on the upper end of the above-mentioned spring. The test piece is placed on the top of the middle support plate, and the upper support plate 5 is arranged on the test piece. The position of the upper support plate corresponding to the column is provided with a through hole. The through hole is provided with a spring washer 6 with an inner diameter slightly larger than it at the top of the through hole, and a nut 7 corresponding to the thread of the above-mentioned column is provided on the washer.
实施例1Example 1
本发明的原材料采用浅野水泥厂生产的P·Ⅱ42.5的硅酸盐水泥、绥中热电站厂生产的Ⅰ级粉煤灰,其化学组成、烧失量及比表面积如表1所示;细集料采用细度模数为2.8,表观密度为2650kg/m3的天然河砂。徐变实验中标准棱柱体试件采用的粗集料粒径不同于小棱柱体试件,采用了两种不同级配的骨料:小试件采用粒径5~16mm连续级配破碎石灰石;大试件采用连续级配破碎石灰石,The raw material of the present invention adopts the portland cement of P.Ⅱ42.5 produced by Asano Cement Factory, the first grade fly ash produced by Suizhong Thermal Power Plant, its chemical composition, loss on ignition and specific surface area are as shown in Table 1; The fine aggregate is natural river sand with a fineness modulus of 2.8 and an apparent density of 2650kg/ m3 . In the creep test, the coarse aggregate particle size used in the standard prism specimen is different from that of the small prism specimen, and two different graded aggregates are used: the small specimen adopts continuous gradation crushed limestone with a particle size of 5-16mm; Continuously graded crushed limestone was used for large specimens.
部分粒径为5~16mm,部分粒径为5~25mm。减水剂为萘系减水剂,减水率为21%。Part of the particle size is 5-16 mm, and part of the particle size is 5-25 mm. The water reducer is a naphthalene-based water reducer with a water reducing rate of 21%.
表1 水泥与粉煤灰的化学组成、烧失量、比表面积Table 1 Chemical composition, loss on ignition and specific surface area of cement and fly ash
本发明采取固定混凝土砂率、胶凝材料总量和水胶比,以粉煤灰等量取代水泥,制备成不同尺寸混凝土的试件的方法研究尺寸效应对混凝土徐变的应影响。混凝土配合比设计中,砂率固定为38%,水胶比为0.45,基准组混凝土水泥用量为390kg/m3,粉煤灰按0%、30%、60%的质量分数等量取代水泥,应用减水剂调整混凝土的坍落度在90~110mm的范围内。各掺量粉煤灰试件的具体配合比及试件尺寸如表2所示。The invention adopts the method of fixing the concrete sand ratio, the total amount of cementitious material and the water-binder ratio, replacing the cement with the same amount of fly ash, and preparing concrete specimens of different sizes to study the effect of the size effect on the creep of the concrete. In the design of concrete mix ratio, the sand rate is fixed at 38%, the water-binder ratio is 0.45, the amount of concrete cement in the benchmark group is 390kg/m 3 , and fly ash replaces cement in equal amounts by mass fraction of 0%, 30%, and 60%. Apply water reducing agent to adjust the slump of concrete in the range of 90-110mm. Table 2 shows the specific mixing ratio and size of the fly ash specimens with different dosages.
表2 混凝土配合比Table 2 Concrete mix ratio
试件加载时,尺寸为40mm×40mm×160mm的小棱柱体试件采用小型弹簧式徐变仪进行加载,尺寸为100mm×100mm×400mm的标准棱柱体试件采用国家规范中的弹簧徐变仪进行加载,加载应力水平33%。在(20±1)℃、相对湿度为(60±5)%的环境下,应用电阻应变仪测试混凝土收缩及徐变变形。When loading the specimen, the small prism specimen with a size of 40mm×40mm×160mm is loaded with a small spring-type creep meter, and the standard prism specimen with a size of 100mm×100mm×400mm is loaded with a spring creep meter in the national standard. Stress level 33%. In an environment of (20±1)°C and relative humidity of (60±5)%, the shrinkage and creep deformation of concrete should be tested with a resistance strain gauge.
以下为本发明的数据处理:比较采用相同级配骨料尺寸为40mm×40mm×160mm的小混凝土试件与尺寸为100mm×100mm×400mm的大试件各龄期的徐变度,不同粉煤灰掺量下同骨料不同尺寸试件的徐变度对比曲线如图2所示。The following is the data processing of the present invention: it is the small concrete specimen of 40mm * 40mm * 160mm and the creep degree of each age of the large specimen of 100mm * 100mm * 400mm that the size is 100mm * 100mm * 400mm by comparison using the same graded aggregate size, different pulverized coal The creep degree comparison curves of specimens with the same aggregate and different sizes under the ash content are shown in Fig. 2.
从图2中可以看出,在不同粉煤灰掺量下,大小试件的徐变度曲线基本相符,小试件的徐变度略大于大试件,加载后期,两者的徐变度曲线平稳,差异维持在一定水平。It can be seen from Figure 2 that under different fly ash content, the creep curves of the large and small specimens are basically consistent, and the creep of the small specimen is slightly larger than that of the large specimen. The curve is flat and the variance is maintained at a certain level.
比较采用5~16mm粒径的粗骨料制作的尺寸为100mm×100mm×400mm试件徐变度与同条件下5~25mm粒径的粗骨料制作的同尺寸试件各龄期的徐变度,每组试件按照粉煤灰掺量的不同进行分类。不同粉煤灰掺量下同尺寸不同骨料试件的徐变度对比曲线如图3所示。Comparing the creep degree of specimens with a size of 100mm×100mm×400mm made of coarse aggregate with a particle size of 5-16mm and the creep of specimens of the same size at different ages made with coarse aggregate with a particle size of 5-25mm under the same conditions Degree, each group of test pieces are classified according to the different amount of fly ash. The creep degree comparison curves of the same size and different aggregate specimens with different fly ash content are shown in Fig. 3.
从图3中看出,在不同粉煤灰掺量下,不同骨料试件的徐变度曲线基本相符,小骨料试件的徐变度略大于大骨料试件,加载后期,两者的徐变度曲线平稳,差异维持在一定水平。It can be seen from Figure 3 that under different fly ash content, the creep curves of different aggregate specimens are basically consistent, and the creep degree of small aggregate specimens is slightly larger than that of large aggregate specimens. The creep degree curves of those are stable, and the difference is maintained at a certain level.
如图2、图3所示各试件徐变度具有良好的相关性。因此以采用5~16mm连续级配的石灰石,尺寸为100mm×100mm×400mm的试件为基准,将其不同龄期的徐变度作为单位1,与尺寸为40mm×40mm×160mm的试件以及尺寸为100mm×100mm×400mm,采用5~16mm连续级配石灰石的试件徐变度进行比较,经过数据处理,各龄期的徐变度统计结果如表3所示。As shown in Figure 2 and Figure 3, the creep degree of each specimen has a good correlation. Therefore, taking the limestone with continuous gradation of 5-16mm as the benchmark, and taking the creep degree of different ages as the unit 1, the specimen with the size of 40mm×40mm×160mm and The size is 100mm×100mm×400mm, and the creep degree of specimens with continuous graded limestone of 5-16mm is used for comparison. After data processing, the statistical results of creep degree of each age are shown in Table 3.
从表3中看出,加载后期三种试件的徐变度之间的比例关系逐渐稳定,取每组试件相对徐变度最后4个数值的平均值进行计算得到不同试件徐变度的相关系数。It can be seen from Table 3 that the proportional relationship between the creep degrees of the three specimens in the later stage of loading gradually stabilized, and the average value of the last four values of the relative creep degrees of each group of specimens was calculated to obtain the creep degrees of different specimens correlation coefficient.
(1)计算同配合比混凝土试件尺寸为40mm×40mm×160mm的棱柱体与尺寸为100mm×100mm×400mm的棱柱体徐变度间的相关系数:(1) Calculate the correlation coefficient between the creep degree of the prism with the size of 40mm×40mm×160mm and the creep of the prism with the size of 100mm×100mm×400mm in the concrete specimen with the same mix ratio:
粉煤灰掺量为0%时变度相关系数k=(1.036+1.050+1.049+1.046)/4=1.045;When the amount of fly ash is 0%, the time-varying correlation coefficient k=(1.036+1.050+1.049+1.046)/4=1.045;
粉煤灰掺量为30%时,相关系数k=(1.087+1.049+1.062+1.064)/4=1.066;When the amount of fly ash is 30%, the correlation coefficient k=(1.087+1.049+1.062+1.064)/4=1.066;
粉煤灰掺量为60%时,相关系数k=(1.022+0.997+1.009+1.020)/4=1.012。When the amount of fly ash is 60%, the correlation coefficient k=(1.022+0.997+1.009+1.020)/4=1.012.
三个相关系数取平均值得到同配合比混凝土40mm×40mm×160mm试件的徐变度为100mm×100mm×400mm试件徐变度的相关系数为k=1.04。Taking the average value of the three correlation coefficients, the correlation coefficient of the creep degree of the concrete 40mm×40mm×160mm specimen with the same mix ratio as the creep degree of 100mm×100mm×400mm specimen is k=1.04.
表3-2 三种不同尺寸,不同骨料试件的徐变度对比Table 3-2 Comparison of creep degrees of three different sizes and different aggregate specimens
(2)计算5-16mm的粗骨料制作的100mm×100mm×400mm试件徐变度与同条件下5-25mm的粗骨料制作的试件的徐变度之间的相关系数:(2) Calculate the correlation coefficient between the creep degree of the 100mm×100mm×400mm specimen made of 5-16mm coarse aggregate and the creep degree of the specimen made of 5-25mm coarse aggregate under the same conditions:
粉煤灰掺量为0%时徐变度相关系数k=(0.933+0.926+0.927+0.900)/4=0.922;When the fly ash content is 0%, the correlation coefficient of creep degree k=(0.933+0.926+0.927+0.900)/4=0.922;
粉煤灰掺量为30%时,相关系数k=(0.918+0.920+0.917+0.910)/4=0.916;When the amount of fly ash is 30%, the correlation coefficient k=(0.918+0.920+0.917+0.910)/4=0.916;
粉煤灰掺量为60%时,相关系数k=(0.989+0.926+0.922+0.933)/4=0.943。When the amount of fly ash is 60%, the correlation coefficient k=(0.989+0.926+0.922+0.933)/4=0.943.
三种粉煤灰掺量的徐变度相关系数取平均值得到5~16mm粗骨料制作的100mm×100mm×400mm试件徐变度与同条件下5~25mm粗骨料制作的试件徐变度之间的相关系数为k=0.93。Taking the average value of the creep degree correlation coefficients of the three fly ash additions, the creep degree of the 100mm×100mm×400mm specimen made of 5-16mm coarse aggregate is the same as that of the specimen made of 5-25mm coarse aggregate under the same conditions. The correlation coefficient between the variations is k=0.93.
(3)根据(1)和(2)中得到的徐变度相关系数,可以得出采用5~16mm粒径的粗骨料制作的40mm×40mm×160mm试件的徐变度与采用5~25mm粒径的粗骨料制作的100mm×100mm×400mm试件徐变度间的相关系数为k=1.12。(3) According to the correlation coefficient of creep degree obtained in (1) and (2), it can be concluded that the creep degree of a 40mm×40mm×160mm specimen made of coarse aggregate with a particle size of 5 to 16mm is the same as that of a specimen with a particle size of 5 to 16mm. The correlation coefficient between creep degrees of 100mm×100mm×400mm specimens made of coarse aggregate with particle size of 25mm is k=1.12.
加载系统持荷能力计算,本发明采用弹簧式压缩徐变机构,弹性系数为0.6-1kN/mm、弹性限度为10kN的4根钢制弹簧组成弹簧组,混凝土试件尺寸为40mm×40mm×160mm,每台机构加载一个试件。根据以往实验结果,假定弹簧的弹性系数为1kN/mm,取混凝土的收缩应变为300×10-6,徐变度为30×10-6/MPa,按照加载载荷为30kN计算,可得出:Loading capacity calculation of the loading system, the present invention uses a spring-type compression creep mechanism, 4 steel springs with an elastic coefficient of 0.6-1kN/mm and an elastic limit of 10kN to form a spring group, and the size of the concrete specimen is 40mm×40mm×160mm , each mechanism loads a specimen. According to the previous experimental results, assuming that the elastic coefficient of the spring is 1kN/mm, the shrinkage strain of the concrete is 300×10 -6 , the creep degree is 30×10 -6 /MPa, and the calculation is based on the loading load of 30kN, which can be obtained as follows:
弹簧组初始变形为:Xs=F/K=30/4=7.5mm;The initial deformation of the spring group is: Xs=F/K=30/4=7.5mm;
式中Xs为弹簧组变形(mm);F为荷载(kN);K为弹簧组弹性系数(kN/mm)In the formula, Xs is the deformation of the spring group (mm); F is the load (kN); K is the elastic coefficient of the spring group (kN/mm)
混凝土加载后由于收缩和徐变产生的变形为:The deformation of concrete due to shrinkage and creep after loading is:
Xc=Xsh+Xcr=L0(εsh+εcrσ)=160×[400×10-6+50×10-6×25×103/(40×40)]=0.138(mm)X c =X sh +X cr =L 0 (ε sh +ε cr σ)=160×[400×10 -6 +50×10 -6 ×25×10 3 /(40×40)]=0.138(mm )
式中Xc为混凝土试件变形(mm);Xsh为收缩引起的变形(mm);Xcr为徐变引起的变形(mm);L0为混凝土试件长度(mm);εsh为收缩应变;εcr为混凝土徐变度(10-6/MPa);σ为混凝土试件的应力(MPa)In the formula, X c is the deformation of concrete specimen (mm); X sh is the deformation caused by shrinkage (mm); X cr is the deformation caused by creep (mm); L 0 is the length of concrete specimen (mm); ε sh is Shrinkage strain; ε cr is concrete creep degree (10 -6 /MPa); σ is stress of concrete specimen (MPa)
收缩和徐变产生的载荷下降程度为1.84%,小于2%,实验过程中无需补载。如果预记试件的收缩和徐变高于本例中设定的数值,可以选择弹性系数较小的弹簧组,一般情况下,均能够满足试件加载一年内不需补载的要求。The load drop caused by shrinkage and creep is 1.84%, which is less than 2%, and there is no need for supplementary loading during the experiment. If the shrinkage and creep of the pre-recorded specimen are higher than the values set in this example, a spring set with a smaller elastic coefficient can be selected. Generally, it can meet the requirement that the specimen does not need to be reloaded within one year of loading.
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